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Ansys User Conference 2017 - Mike Schaaf Presentation

May. 23, 2017
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Ansys User Conference 2017 - Mike Schaaf Presentation

  1. HELLO 1 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  2. ■ Who is Synapse ■ Portfolio of Selected Projects ■ How Synapse uses Ansys HFSS ■ Schedule compression in product development ■ Design a better product despite schedule compression - RF antenna development process at Synapse ■ A bit of the “hard stuff” – some examples AGENDA “DESIGN IS NOT JUST WHAT IS LOOKS LIKE AND FEELS LIKE. DESIGN IS HOW IT WORKS 2 | S Y N A P S E P R O D U C T D E V E L O P M E N T -- Steve Jobs
  3. ■ Founded in 2002 – Recently acquired by Cambridge Consults, UK ■ Synapse locations in Seattle (HQ), San Francisco, Orlando, and Hong Kong • 150+ Engineers and innovators ■ Cambridge Consultants locations in Boston, Cambridge, New Delhi, Singapore, and Tokyo • 500+ Engineers and innovators FACTS SEATTLE 3 | S Y N A P S E P R O D U C T D E V E L O P M E N T SAN FRANCISCO ORLANDO BOSTON TOKYO CAMBRIDGE HONG KONG SINGAPORE
  4. Synapsters say “yes” when conventional wisdom says “no.” It means achieving the impossible within extraordinary timeframes. It means building, testing, learning, and building again. It means having fun while doing the unthinkable. ENGINEERING NIRVANA “THE WAY WE DO THINGS IS THE KEY. IT IS WHAT DIFFERENTIATES US. THE MAGIC LIES IN THE METHODS WE USE.” 4 | S Y N A P S E P R O D U C T D E V E L O P M E N T − Synapster At Synapse we believe fostering a culture of empowerment inspires creative breakthroughs. We believe in thinking outside the box to solve the most difficult problems. Synapsters rigorously honor their commitment to make this “the best job they’ve ever had.” THE BEST JOB EVER “SYNAPSE DID IN 10 WEEKS WITH 3 ENGINEERS WHAT OUR COMPANY WOULD HAVE TAKEN 14 MONTHS AND 20 PEOPLE TO DO.” − Fortune 500 Engineering Manager WORK PLAY
  5. ■ Electrical Engineering ■ RF Engineering ■ Mechanical Engineering ■ Firmware Engineering ■ Systems Engineering ■ Strategy Consulting ■ Program Management MULTI-DISCIPLINARY ENGINEERING 5 | S Y N A P S E P R O D U C T D E V E L O P M E N T ■ Mobile and Desktop App Development ■ Enterprise Software Engineering ■ Software Quality Assurance ■ Hardware Quality Assurance ■ UX/UI Design ■ Industrial Design ■ New Product Introduction
  6. PROJECTS ■ Quick tour of products that show the breath of work ■ A good representation of the variety of products we have done RF work on. 6 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  7. ■ RF antenna design, test, and certification ■ Bluetooth and BLE FW ■ FW for majority of design including custom display ■ Low power architecture to enable long battery life ■ Curved battery development to enable form-factor with sufficient battery capacity ■ Development of over-molded electronics with high injection pressure plastics ■ Design for reliability and manufacture NIKE+ FUELBAND C L I E N T: Nike 7 | S Y N A P S E P R O D U C T D E V E L O P M E N T NIKE+ FUELBAND 2012
  8. NIKE+ SPORTWATCH GPS C L I E N T: Nike ■ Integration of USB charging and download capability with no extra cables ■ Integration of human factors and hardware into a Nike-worthy industrial design ■ Developed the first consumer product using Sharp’s Memory LCD ■ Achieved 5ATM waterproof rating ■ Industrial design integration while maintaining performance and features ■ GPS testing and use case testing ■ GPS antenna and BLE design in a similar device 8 | S Y N A P S E P R O D U C T D E V E L O P M E N T NIKE+ SPORTWATCH GPS POWERED BY TOM TOM 2011
  9. RECON JET C L I E N T: Recon Instruments ■ Custom GPS and WiFi/Ant/BT (2.4Ghz) antenna design into preconceived ID ■ Employed design-for-manufacturing methodologies and mechanical engineering expertise to bring the complex design to production readiness ■ Synapse reimagined how Jet’s expansive feature set could be implemented and packaged into the device’s remarkably small form factor, maintaining the integrity of the industrial design • Built rapid prototypes of critical design features • Joystick mechanism to adjust the display’s position and orientation • Sealing mechanisms that were easy to manufacture and assemble ■ Delivered the solution with a cost-efficient production strategy 9 | S Y N A P S E P R O D U C T D E V E L O P M E N T RECON JET 2015
  10. STEAM LINK C L I E N T: Valve 1 0 | S Y N A P S E P R O D U C T D E V E L O P M E N T VALVE STEAM LINK 2016 Optimizes the PC gaming experience by linking the gamer’s PC from the bedroom or office to their prime gaming location. ■ Designed a fully functional system with many high performance features as simply as possible to reduce production costs. ■ RF, digital hardware and software development enabling very high speed data transfer with very low latency over a wired or wireless network. ■ Resolved significant de-sense (radio performance below sensitivity spec) issues late in design (more on this) ■ Tackled challenges in the software to resolve numerous interoperability issues with products in the field. ■ Provided continued support and maintenance for mass production.
  11. STEAM CONTROLLER C L I E N T: Valve 1 1 | S Y N A P S E P R O D U C T D E V E L O P M E N T VALVE STEAM CONTROLLER 2016 ■ The Steam Controller includes dual trackpads, HD haptic feedback, dual-stage triggers, back grip buttons, and fully- customizable control schemes making it a breakthrough in game peripherals design. ■ Custom RF Antenna design ■ Provided a big-picture manufacturing strategy to optimize the design for mass production. ■ Helped bring up production & establish Valve’s new, entirely automated factory in Chicago. ■ Provided detailed engineering; contributing in FW development, prototype builds, test system development, regulatory compliance, robot factory ESD compliance, data collection & analysis, factory process development, and yield improvement.
  12. STEAM VR TRACKING C L I E N T: Valve 1 2 | S Y N A P S E P R O D U C T D E V E L O P M E N T VALVE REFERENCE HARDWARE 2016 Synapse electrical, mechanical and firmware engineers have been working with Valve on their VR program since 2014. ■ System analysis / RF system / OTA RF timing systems ■ Supported their team with base station development focusing on improving manufacturability of the design. ■ Base station research and development for performance improvement and cost reductions. ■ Supported a few key Valve partners in their VR program development. ■ Over the last year, we’ve been involved in VR tracking including developing the StreamVR Tracking reference hardware to help new partners jump start their development. ■ Valve has partnered with Synapse Product Development to provide onboarding and educational and consulting services for all SteamVR Tracking licensees. Learn more at: http://www.synapse.com/steamVR
  13. CONNECTED STADIUM EXPERIENCE C L I E N T: San Francisco 49ers ■ Self-contained ticket reading device: WiFI enabled and battery operated. ■ RF Antenna integration and tuning ■ Reads paper barcodes, QR codes, barcodes on mobile device screens, RFID cards and tags, NFC, and BLE from smartphones & responds with video and audio feedback. ■ Stressed importance of industrial design to satisfy key stakeholders & excite fans. ■ Developed a back-end server to support the ticket validation functions of the ticketing device and gather data. ■ Also developed an Android management app that enables stadium greeters to monitor the ticket readers, greet fans by name, and much more. 1 3 | S Y N A P S E P R O D U C T D E V E L O P M E N T 49ERS SELF-SERVICE TICKET READER 2014 FOREMAN BACK-END INFRASTRUCTURE AND MANAGEMENT APPLICATION 2014
  14. DATA-DRIVEN WASTE COLLECTION C L I E N T: Compology ■ Small sensor monitors waste volume and transmits information to enable efficient collection routing of trucks. ■ Developed this sensor system from Architecture through Manufacturing Readiness. ■ Ensured ruggedness of device to perform in harsh operating environment. ■ Developed all the mobile network connection services. 1 4 | S Y N A P S E P R O D U C T D E V E L O P M E N T COMPOLOGY SENSOR 2014
  15. ULTRA-RUGGED SMARTWATCH C L I E N T: Nixon ■ Developed an audio port that was water resistant to three feet under water – but could also be put into ‘lock’ mode for activities such as surfing, with water resistance to 10 ATM. ■ Engineered a movable seal that was small enough to match the industrial design, but large enough to ergonomically suit active hands. ■ Developed a water resistant (1atm) audio port to function for voice recording while still being small enough to seal and keep out contaminants. ■ Validated our two-stage prototypes at different depths and proposed mechanical design recommendations to Nixon. 1 5 | S Y N A P S E P R O D U C T D E V E L O P M E N T “THE GROUND BREAKING WATER-RESISTANT CAPABILITIES DELIVERED BY THE SYNAPSE TEAM HAVE ENABLED THE MISSION SMARTWATCH TO ACHIEVE THE HIGHEST WATER-RESISTANCE RATING OF ANY WATCH ON THE MARKET” - Joe Babcock, Director of Watches and Technical Products, Nixon MISSION 2016
  16. CONNECTED GARDEN C L I E N T: Edyn ■ Uniting hardware sensing technologies and robust software, Edyn monitors sunlight, moisture, nutrition, and other environmental factors, to provide real-time information and insight into the health of your garden. ■ Our team of electrical, mechanical, and firmware engineers began with a proof-of-concept and brought the design through to fully functional demonstration prototypes. 1 6 | S Y N A P S E P R O D U C T D E V E L O P M E N T EDYN GARDEN SENSOR 2014 EDYN WATER VALVE 2014
  17. RF PROCESSES ■ How Synapse builds outstanding products in Alpha ■ HFSS is our work horse. 1 7 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  18. HOW SYNAPSE USES ANSYS HFSS E V E RYWAY W E C A N ■ Antenna design • Small integrated antennas in wearables • Phased arrays ■ Signal integrity ■ Component matching & RF circuit design ■ RF PCB design • Corporate feeds • Splitters • Phase shifters • Couplers ■ De-sense problem solving ■ Near field antenna / coupling ■ As a communication tool 1 8 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  19. SCHEDULE COMPRESSION IN PRODUCT DESIGN 1 9 | S Y N A P S E P R O D U C T D E V E L O P M E N T Arch Alpha EV/PV MP ramp ■ Almost every client wants minimize time to market. • Perception is that is saves money ■ How to save time in Engineering Validation, Product Validation and Mass Production? • Solve more issues in the earliest possible phase ■ How to solve problems in Alpha? • Develop the best product possible in architecture – in RF, this is where HFSS truly shines
  20. DESIGNING A BETTER WIRELESS PRODUCT 2 0 | S Y N A P S E P R O D U C T D E V E L O P M E N T ■ The goal is first time success • Simulations is really the only way to insure first pass success • HFSS is simple the gold standard • Properly designed simulation is a very good representation of real life ■ Disruptive Product development is Minefield of Risks • Success result from getting a clear picture of performance in each trade-off along the way • https://blog.synapse.com/post/successfully-delivering-risky-products ■ Need to explore the design space quickly • Then communicate those results • HFSS, HPC packs and Optimeterics are the enablers ■ This approach results in better team dynamics • Build trust through data – versus – adding risk with “trust me” ■ Decisions based on data • Risk assessed and reduced I N S P I T E O F D E S I G N C O M P R E S S I O N – G O FA S T P R O C E S S
  21. SIMPLE ARCHITECTURES G O FA S T – S I M P L E M O D E L S R E S U LT S I N M A N Y C O N C E P T S F L E S H E D O U T Q U I C K LY ■ Simple models in this phase allow for high design iteration count provides a wealth of possible options ■ A through exploration of the design space ■ Utilization of HFSS HPC packs allow rapid result generation, speeding development and increasing the number of experiments performed. ■ HFSS Optimetrics allows for several methods of design exploration, such as parametric sweeps and several optimization options. 2 1 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  22. BALANCING MANY PERFORMANCE METRICS W H I C H A P P R O A C H M I G H T R E S U LT I N B E S T P E R F O R M A N C E ■ Antenna types • Polarization • Bandwidth requirements • Size ■ Return loss – match to the radio ■ Radiated efficiency – design state were the antenna performance best ■ Mechanical fit ■ Assembly approach • Trivial, PCB trace • Sheet metal - might imply hand solder • Snap, heat staked, welded plastics, LDS… ■ Robustness to use case • Gain variation due to rotational use case • Performance changes due to changing environment ■ Human body, proximity to loading elements, ground and large metal ■ De-sense risk – robust design 2 2 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  23. DESIGN CONCEPT DOWN SELECTION T H E A RT O F T H E P O S S I B L E – A D D E D D E TA I L S P O I N T U S TO T H E B E S T S O L U T I O N ■ Follow the data, some solutions are better performers but higher in cost ■ Some designs concepts are dead-ends, or may not be manufacture-able ■ Simulation results steer the conversation ■ Instead of black-magic and trust-me, RF design turns into more of a science, “this implementation will cost this much and performance will be that much” ■ Sim results “illustrate” RF challenges they improve communication, they help explain why this approach is better than that one… ■ HFSS enables all these details, can provide better information 2 3 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  24. BETTER SOLUTIONS EARLIER A N T E N N A P E R F O R M A N C E C A N B E S E R I O U S LY I M PA C T E D B Y M E C H A N I C A L D E S I G N ■ What space is given to the antenna • Nearest metal • Types of plastics ■ How much is enough? • How much is a waste? ■ Subtle changes in ME design can have huge impacts on RF ■ Use cases many times dictate RF performance requirements • Example:100m versus 10m path loss performance requirements can have significant impact on ME design or EE BoM due space needs or circuit changes. ■ Experience in product development provides ability to solve these problems in the most efficient manner 2 4 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  25. HOW MUCH VARIATION CAN WE DEAL WITH? E X P L O R I N G R O B U S T N E S S – PA R A M E T E R I Z E D D E S I G N C O N T I N U E S TO PAY O F F ■ Tolerances are easily explored in HFSS ■ Parameterized design pay off again ■ NPI questions are thought through ■ DFM is can truly be explored 2 5 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  26. SAME PAGE ENGINEERING S E E T H E I S S U E B E F O R E I T B E C O M E S A N I S S U E – N P I ■ NPI – new product introduction, experts in manufacturing ■ The devil is in the details – not every idea is a great idea ■ Sometimes we go too far out on the limb ■ Cost prohibited design may be a leading candidate, NPI will be these issues ■ Outside voices – better approaches can be found ■ Multiple disciplines see the problem in multiple different ways. The RF engineer may not see the challenge they have created for the assembly house, the NPI engineer will. 2 6 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  27. COMMITMENT TO ALPHA C H A N G E F R O M T H I S P O I N T O N G E T S M O R E A M O R E PA I N F U L ■ Beyond Alpha any fundamental antenna change is generally a start over ■ First time success implies this antenna and ME/ID architecture combination are largely set at alpha ■ Significant changes beyond alpha have large to huge implications ■ Increased production numbers cause design change to inject risk and cost into builds and development NRE 2 7 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  28. THE PAY OFF C H A R A C T E R I Z AT I O N ■ Results of best overall design is observed in the lab ■ Return loss measurements ■ Gain profile test – analysis ■ In comparison in design by experience results in alpha characterization are the results of the single best thought experiment 2 8 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  29. WIFI DESENSE – HIGH VALUE EXAMPLE H F S S M O D E L S TO F I N D R O O T C A U S E ■ Goal of the product is HD Video Streaming using 801.11ac WiFi ■ In the 5 GHz band there existed a WiFi de-sense issue • De-sense = Loss of receive sensitivity and range due to self generated noise • De-sense impact at WiFi channels 40 (14 dB) and 130 (6 dB) ■ Device has two large shield cans • One on top, another on the bottom • Large heat sink sits on top can • Client owned this part of the design • Not checked for resonances by the ■ Needed to find cause and solution quickly • Scheduled sale date for the upcoming Christmas shopping season 2 9 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  30. WIFI DESENSE – EXAMPLE H F S S M O D E L S TO F I N D S O L U T I O N ■ Simple Models and the HFSS Eigenmode Solver ■ HFSS Results: • Chan 40 response matched • Mode’s E-Fields are vertical • Suggested solution ■ Added “Shorting Tab” to shift mode out of band on pick and place webbing 3 0 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  31. WIFI DESENSE – EXAMPLE S O L U T I O N ■ Solved problem at both de- sense channels ■ Relatively inexpensive and quick change in the shield can tooling ■ Only design change needed. No change to PCBA, etc. ■ No impact on schedule 3 1 | S Y N A P S E P R O D U C T D E V E L O P M E N T
  32. ■ Who is Synapse ■ Portfolio of Selected Projects ■ How Synapse uses Ansys HFSS ■ Schedule compression in product development ■ Design a better product despite schedule compression - RF antenna development process at Synapse ■ A bit of the “hard stuff” – some examples SUMMARY – WE TALKED ABOUT “DESIGN IS NOT JUST WHAT IS LOOKS LIKE AND FEELS LIKE. DESIGN IS HOW IT WORKS 3 2 | S Y N A P S E P R O D U C T D E V E L O P M E N T -- Steve Jobs
  33. PROJECT INQUIRIES SUPPLIER INQUIRIES CAREERS BLOG SYNAPSE PRODUCT DEVELOPMENT 3 3 | S Y N A P S E P R O D U C T D E V E L O P M E N T SEATTLE (HQ) 1511 6th Ave. Seattle, WA 98101 Ph: 206.381.0898 SAN FRANCISCO 640 Bryant St. San Francisco, CA 94107 Ph: 415.361.5088 SYNAPSE.COM www.synapse.com/get-touch or info@synapse.com suppliers@synapse.com synapse.com/careers wallofcool.com The information contained herein is confidential and proprietary and may not be reproduced or distributed without consent of Synapse Product Development, INC. The wordmark Synapse® is a U.S. registered trademark © 2016 Synapse Product Development, INC. All rights reserved. Product names, logos, brands, and other trademarks featured or referred to herein are the property of their respective trademark holders. Revision 2 - 2016
  34. EXPERTISE PROGRAM MANAGEMENT 3 4 | S Y N A P S E P R O D U C T D E V E L O P M E N T PROJECT LEADERSHIP PROPELLER HEALTH SENSOR 2011 End-to-end program strategy development Phase scoping and planning Multi-disciplinary project leadership PROJECT EXECUTION & RISK MANAGEMENT ALIGNMENT & COMMUNICATION PRODUCT EXPERTISE APPLICATION-SPECIFIC INTEGRATED CIRCUIT (ASIC) DEVELOPMENT FPGA DESIGN Resource, schedule, scope, and budget management Proactive risk identification, mitigation, and contingency planning Integration and dependency management Packaging of technical deliverables for appropriate audiences Configuration and prototype build management Status reports and presentations Team alignment and direction Expectation management Partner and vendor management Design for Test/Manufacturability/Assembly Transfer to Contract Manufacturing In-house prototype builds Reliability Testing Regulatory Certification Architecture and design specifications Digital and analog circuit analysis SOC processor integration Use case verification Testing and sample qualification Custom logic DSP implementation Digital control and compensation systems Safety circuits and interlocks Process integration to custom systems ELECTRICAL ENGINEERING SYSTEM ARCHITECTURE Self contained devices to hardware ecosystems Technology selection and roadmaps Communication protocol development Cost/performance analysis Volumetric optimization EMBEDDED SYSTEMS PCB DESIGN Haptic and touch user interfaces Ultra low power devices Sensors, actuators, and control systems High voltage/current systems Digital, analog, and mixed signal circuits 8 to 32 bit microcontrollers Displays and indicators PCB Layout Services Blind/buried vias, microvias, 0.4mm BGA, 3mil trace/space High speed digital and RF layout Flexible Printed Circuits DFM review and fabrication support EXPERIENCE & REQUIREMENT CAPTURE SYSTEM DESIGN & INTEGRATION PRODUCT VERIFICATION & VALIDATION Use case and user experience capture Market requirements documentation Product requirements documentation Cross-discipline, integrated architecture development System interface definition Requirement management Acceptance criteria development Validation test planning and analysis Integrated risk identification and mitigation RF ENGINEERING RF SYSTEM DESIGN RF system architecture Wireless protocol selection (Bluetooth/BLE, Wi- Fi, RFID, NFC, GPS, CDMA, GSM, 3G, LTE, ZigBee) Custom wireless protocol development ANTENNA DESIGN & MODELING ANTENNA PROTOTYPING & TESTING Antenna design RF material characterization Antenna performance modeling Antenna prototyping and characterization Debug and optimization of wireless systems and antennas Compliance testing and certification SYSTEMS ENGINEERING USER-CENTERED DESIGN FORM, FIT, & FUNCTION DEVELOPMENT INTEGRATED APPROACH User Research Requirement Definition Usability Exploration Interaction Design Architecture Exploration Design Language Development Materials Research Color & Texture Studies User Interaction and Interface Design Concurrent, Multi-Phased Development Multidisciplinary Problem Solving MECHANICAL ENGINEERING PRODUCT ENGINEERING Volumetrics Optimization Mechanical Product Architecture Product Miniaturization Electronics Packaging Complex Surface Modeling Complex Injection-Molded Part Design Design for Manufacturability & Assembly Waterproof Enclosure Design Risk Identification & Mitigation Planning Prototyping & Evaluation ANALYSIS, SIMULATION, & DESIGN AUTOMATION & ROBOTICS Thermal and Fluidics Modeling & Analysis Computational Thermal and Fluidics Simulation Thermal System Design Fluidics System Design Structural Modeling & Analysis Linear and Nonlinear Structural Simulation Structural Design Optical System Modeling & Analysis Optical System Design Mechanism Design and Simulation Kinematics Analysis Actuator Specification and Design Control Systems UX/UI DESIGN INDUSTRIAL DESIGN PRODUCT TESTING Test Planning and Procedure Development Performance & Reliability Testing Failure Analysis Safety Compliance USER-CENTERED DESIGN User Research Usability Exploration
  35. EXPERTISEFIRMWARE ENGINEERING 3 5 | S Y N A P S E P R O D U C T D E V E L O P M E N T DESIGN & METHODOLOGY PANASONIC WIRELESS INFLIGHT VIDEO ENTERTAINMENT (PROTOTYPE) 2007 Architecture specification Design for test and manufacturability Software development planning and coding standards Iterative/Agile development methodologies Continuous Integration BOARD SUPPORT TEST EXECUTION & REPORTING Embedded development for low-power MCUs up to multi-core DSP SOCs Toolchain support (GNU, IAR, Keil, etc.) Display drivers and embedded graphics framework integration Custom Linux and Android board support packages (device drivers and OS optimization) Real-time operating systems (Free/OpenRTOS, μC/OS, etc…) Bare-metal systems Field upgradeability (secure bootloaders, over-the-air updates) Design for fault tolerance Inter-chip communications protocols (SPI, I2C) Host communications protocols (UART, USB) CAN/LAN networking protocols Wireless networking protocols (802.11, Bluetooth, BLE, ZigBee, Z-Wave) FPGA and CPLD Programming Unit testing by developers and independent SDETs Functional testing by independent SQA Automated functional regression testing built into a continuous integration process Test result reporting ENTERPRISE SOFTWARE ENGINEERING DESIGN & METHODOLOGY Architecture specification Design for test Software development planning and coding standards Iterative/Agile development methodologies Continuous integration APPLICATION DEVELOPMENT TEST PLANNING Cloud/SaaS solutions Database systems (Node, etc…) Backend infrastructure and services Predictive data analytics and visualization DevOps automation, training, and support Test planning, use case definition, and test case development Coverage of embedded, mobile, desktop, enterprise, and integrated system testing SUPPLY CHAIN MANAGEMENT & ENGINEERING Procurement support: circuit boards, off-the-shelf parts, custom parts Sourcing for prototype builds and high volumes Costing analysis and optimization NEW PRODUCT INTRODUCTION DESIGN FOR EXCELLENCE Design evaluation for manufacturability, assembly, test and service Early risk identification and mitigation Optimization for program goals such as cost, time to market and quality MANUFACTURING LIAISON - DOMESTIC & GLOBAL PRODUCT DEFINITION AND DOCUMENTATION Manufacturing partner selection and management Client/partner incentive alignment on cost and quality Manufacturing test strategy and implementation Tooling development Capacity planning, line design and bring-up Onsite presence to support new and existing vendor relationships Assembly instructions and training Specifications and drawings for components, parts and assemblies Bill of Materials (BOM) release and change control Service and user manual EMBEDDED SYSTEMS DESIGN & METHODOLOGY APPLICATION DEVELOPMENT Signal processing and “smart” algorithms Machine vision Data compression and encryption Control systems Architecture specification Design for test Software development planning and coding standards Iterative/Agile development methodologies Continuous Integration Mobile applications and frameworks (iOS, Android) Cross/Multi-platform desktop applications (OS-X, Windows, Linux) Communication protocols (BLE, BT Classic, Wi-Fi, USB) User-facing applications, including UI/UX Automated manufacturing test systems Prototype and test applications STRATEGY CONSULTING MARKET-DRIVEN EXPERIENCE & REQUIREMENT DEFINITION Market and Competitive Analysis Business Plan and Case Development User Profiling & User Journeys Core Experience Refinement & Translation into Product Requirements PRODUCT DEVELOPMENT STRATEGY ENABLING TECHNOLOGY STRATEGY Design, Build, Test, and Validation Strategy Development and Product Cost Analysis Development and Manufacturing Partner Assessment Technology Landscape Assessment Key Component Roadmapping MOBILE & DESKTOP APP DEVELOPMENT SOFTWARE QUALITY ASSURANCE MANUFACTURING SUPPORT On-site line bring-up Qualification of equipment and processes Incoming and outgoing inspection best practices HARDWARE QUALITY DESIGN FOR RELIABILITY Products that meet or exceed expectations Cross-functional engagement Early risk identification and mitigation TEST PLANNING, EXECUTION AND REPORTING STATISTICAL METHODS Custom test planning Design of Experiments (DOE) and optimization Development of novel tests and equipment Test execution and oversight Failure analysis, pareto and reporting Decisions through data ANOVA Lifecycle/Weibull reliability analysis Monte Carlo simulation Gauge R&R

Editor's Notes

  1. All of Synapse tries to really make our office the “best place we’ve ever worked” A major ternate our philosophy Is being egoless , that provides that environment where we can all express our best efforts This trusted environment leads us to find solutions that save time and make better products
  2. We are a diverse group.
  3. Here what I hope can make a quick trip through some of our products. There are many projects we can’t talk about of course , but.. This will hopefully give you a better sense of what we are capable of .
  4. An interesting project not just for the RF design which is unique but also for the method of assembly. All the electronics are assembled on a flexible substrate, then injection molded in a soft touch translucent plastc lthat provides a dead front display design.
  5. Here what I hope can make a quick trip through some of our products. There are many projects we can’t talk about of course , but.. This will hopefully give you a better sense of what we are capable of .
  6. Building a disruptive product is hard. There is a minefield of risks along the way. Synapse’s VP of engineering has a blog post that talk more about the holistic challenges of delivering risky products. Here we’re going to focus on RF and antenna design The major challenge in cutting edge design is really understanding the design space, physically, from the ultimate customers’ experience and for my client’s point of view Many RF engineers I have met take the “trust me I’ve done this before” approach, which really doesn’t work in innovative space HFSS allows us to explore that space rapidly, and look at many possible solutions. That allows us to communicate performance data of concepts
  7. OK so how do we do that? A bit more specifically here is generally how this process goes down. We start with very simple architectures, we build a parameterized model into HFSS to facilitate understand possible solutions We might come up with 2-10 approaches, we rank them, allow other disciplines to weigh in of advantages and disadvantages of each
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