Iso 22000 At Dfc Idf 110309 Final 180209

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Presentation on ISO 22000: 2005 at IDF/DFC/DPAC Conference on Food Safety in the Canadian Dairy Chain
Ottawa, Canada
11 -12 March 2009

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Iso 22000 At Dfc Idf 110309 Final 180209

  1. 1. The ISO 22000 Standards & Integrated Chain Management of Food Safety IDF/DFC/DPAC Conference on Food Safety in the Canadian Dairy Chain Ottawa, Canada 11 -12 March 2009 Albert F. Chambers Vice-Chair Canadian Advisory Committee, ISO/TC34 President Monachus Consulting Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  2. 2. Presentation Outline <ul><li>ISO 22000 Family of Standards </li></ul><ul><li>Buyer Recognition </li></ul><ul><li>Update on Adoption of ISO 22000 </li></ul><ul><li>ISO 22000 & Canadian dairy industry </li></ul><ul><li>Summary </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  3. 3. ISO 22000 Family of Standards <ul><li>New Family – initiated in 2001 </li></ul><ul><li>Four (4) Standards to date: </li></ul><ul><ul><li>ISO 22000:2005 – Food safety management system – Requirements </li></ul></ul><ul><ul><li>ISO/TS 22003:2007 - Requirements for bodies providing audit and certification of food safety management systems </li></ul></ul><ul><ul><li>ISO/TS 22004:2005 - Guidance on the application of ISO 22000 </li></ul></ul><ul><ul><li>ISO 22005:2007 – Traceability in the feed and food chain </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  4. 4. ISO 22000 - Outline <ul><li>Section 1 – Scope </li></ul><ul><li>Section 2 – Normative Reference </li></ul><ul><li>Section 3 – Terms & Definitions </li></ul><ul><li>Section 4 – Food Safety Management System </li></ul><ul><li>Section 5 – Management Responsibility </li></ul><ul><li>Section 6 – Resource Management </li></ul><ul><li>Section 7 – Planning & Realization of Safe Products </li></ul><ul><li>Section 8 – Verification, Validation & Improvement </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  5. 5. ISO 22000 - Key Characteristics (1) <ul><li>An auditable management system standard (based on ISO 9001:2000) </li></ul><ul><li>Specific to food safety management but open to integration (quality, environment, buyer specifications, etc) </li></ul><ul><li>Based on Codex HACCP with some innovations </li></ul><ul><li>Enables a food business to plan, implement, operate, maintain and update a system to provide safe end products and demonstrate conformity with applicable regulatory requirements </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  6. 6. Key Characteristics (2) <ul><li>Designed for all segments of food chain & all types of food business </li></ul><ul><ul><li>Micro to global size </li></ul></ul><ul><ul><li>Direct - farm to final marketers </li></ul></ul><ul><ul><li>Indirect - input suppliers & service providers </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  7. 7. ISO 22000 – Benefits/Requirements (1) <ul><li>Strong management commitment to food safety </li></ul><ul><li>More efficient & dynamic control of food safety hazards </li></ul><ul><li>Rigorous hazard analysis as a firm foundation for all control measures </li></ul><ul><li>Systematic management of prerequisite programs </li></ul><ul><li>Better planning, less post-process verification </li></ul><ul><li>Better documentation </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  8. 8. ISO 22000 – Benefits/Requirements (2) <ul><li>Clear provisions for validation, verification & updating </li></ul><ul><li>Requires good communication internally & along the supply chain </li></ul><ul><li>Resource optimization (internally & along food chains) </li></ul><ul><li>Promotes a culture of food safety </li></ul><ul><li>Facilitates increased due diligence </li></ul><ul><li>Reduced costs due to overlapping audits </li></ul><ul><li>International acceptance </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  9. 9. Regulatory Requirements <ul><li>ISO 22000 requires food businesses to: </li></ul><ul><ul><li>Demonstrate compliance with statutory & regulatory requirements </li></ul></ul><ul><ul><li>Makes regulatory requirements an essential input to Clause 7 – planning & realization of safe products </li></ul></ul><ul><ul><li>Uses the Codex principles, codes and standards (including concept of FSOs, etc in Guidance – ISO 22004:2005) </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  10. 10. Section 7 – Planning & Realization <ul><li>Prerequisite Programs (“Initial” & “Final”) </li></ul><ul><li>Preliminary Steps (team, product characteristics, inputs, intended use, process mapping, etc) </li></ul><ul><li>Hazard analysis (hazards, acceptable levels, assessment, control measures) </li></ul><ul><li>Design of Operational PRPs & CCPs </li></ul><ul><li>Updating “initial” system </li></ul><ul><li>Verification planning </li></ul><ul><li>Traceability system </li></ul><ul><li>Control of non-conformity (corrections & corrective action, recalls, etc) </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  11. 11. ISO 22000 & SME’s <ul><li>ISO 22000 recognizes that the capacities of food businesses differ (micro to very large) </li></ul><ul><li>Standard permits two options for hazard analysis </li></ul><ul><li>Site specific development </li></ul><ul><li>Externally-developed combination of control measures (HACCP-based programs) to specifically address SMEs, farms, etc. </li></ul><ul><ul><li>Consistent with national/regional approaches (e.g. Canadian on-farm programs, international or national GAPs, EU industry/ ”branch” programs) </li></ul></ul><ul><ul><li>Industry “program” must demonstrate it meets ISO 22000 requirements – e.g. Section 7 </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  12. 12. ISO/TS 22003:2007 – Audit & Certification <ul><li>Technical Specification – Food Safety Specific - covers </li></ul><ul><ul><li>Requirements for accreditation of Certification Bodies (based on new ISO 17021:2006) </li></ul></ul><ul><ul><li>Qualifications & Competencies of auditors, certification officers, technical experts, etc </li></ul></ul><ul><ul><li>Certification Process (2 stage audit, etc) </li></ul></ul><ul><ul><li>Realistic Food Business Classifications </li></ul></ul><ul><ul><li>Minimum Audit Times </li></ul></ul><ul><ul><li>Multi-site Audits permitted for some </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  13. 13. ISO 22005: 2007 - Traceability <ul><li>Uses Codex definition of traceability </li></ul><ul><li>Requires food/feed business to: </li></ul><ul><ul><li>Set objectives (food safety, quality, etc) </li></ul></ul><ul><ul><li>Design system to meet regulatory & customer requirements </li></ul></ul><ul><ul><li>Specify the information to be obtained from its suppliers, collected within itself & provided to its customers </li></ul></ul><ul><ul><li>Establish procedures, documentation, etc </li></ul></ul><ul><ul><li>Implement the system (training, etc) </li></ul></ul><ul><ul><li>Monitor the system </li></ul></ul><ul><ul><li>Review it regularly & Update </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  14. 14. ISO 22000 – Buyer Recognition <ul><li>Retailers & Manufacturers demanding food safety assurances thru audit & certification </li></ul><ul><li>Global Food Safety Initiative (GFSI) – private sector benchmarking initiative supported by Wal-Mart, major retailers, etc </li></ul><ul><li>ISO 22000 + BSI PSA 220 – GFSI benchmarking initiative supported Kraft, Danone, Unilever, Nestle & EU food manufacturer’s association – likely by Spring 2009 </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  15. 15. IS0 22000 versus Private Standards Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper Source: US GMA Presentation – USDA National Advisory Committee for Meat & Poultry Inspection (27/08/08) Number of Criteria CODEX G eneral Principles of Food Hygiene (Rev. 4- 2003) AIB Consolidated Standards for Food Safety NSF Cook & Thurber Food Safety, Quality & Food Defence SAFE GMA Version 11 Silliker GMP & Food Safety Audit System 2006 ISO 22000 : 2005 BRC Version 4 Dutch HAACP Option B: HACCP Based Food Safety System IFS Version 4 SQF 2000 level 3 GFSI Guidance Document Version 5 CODEX: 37 Criteria 37 37 37 36 36 34 37 37 36 37 37 37 Avg All % 100% 100% 97% 97% 92% 100% 100% 97% 100% 100% 100% Audits Avg non-GFSI benchmarked audits 36 Avg GFSI benchmarked audits 37 36 97% 99% 98% ALL 67 KEY CRITERIA: (Food Safety, Regulatory, Quality Management) 67 37 63 62 62 56 64 62 54 63 61 61 Avg All % 55% 94% 93% 93% 84% 96% 93% 81% 94% 91% 91% Audits Avg non-GFSI benchmarked audits 61 Avg GFSI benchmarked audits 60 61 92% 90% 91%
  16. 16. Update on ISO 22000 adoption (1) <ul><li>ISO 22000 published in September 2005 </li></ul><ul><li>Monachus Consulting survey published in ISO Management Systems magazine (May/June 2008) </li></ul><ul><ul><li>Survey is informal & incomplete – 1,152 in 72 countries </li></ul></ul><ul><ul><li>Input from industry contacts & publicly available websites </li></ul></ul><ul><ul><li>Not all certification bodies provide open access </li></ul></ul><ul><li>ISO to include in annual survey in 2008 </li></ul><ul><ul><li>2007 “estimate” was 4,000 certifications in 93 countries </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  17. 17. Update on ISO 22000 adoption (2) Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper ISO Management Systems , May/June 2008, page 11 Canada now exceeds - 125 certifications
  18. 18. Update on ISO 22000 adoption (3) Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper ISO Management Systems May/June 2008, page 10 Dairy Ranked 3 rd
  19. 19. Adoption in the Dairy Sector (1) <ul><li>Global Firms </li></ul><ul><ul><li>Arla Foods – adopting ISO 22000 in its plants in 12 countries (e.g. 2008 - 20 sites in Denmark , 5 in Sweden, etc) </li></ul></ul><ul><ul><li>Kraft Foods – ISO 22000 is its preferred standard </li></ul></ul><ul><ul><li>Danone – implementing group-wide: 30+ sites in early 2008 </li></ul></ul><ul><ul><li>Nestlè - manufacturing sites to be certified against ISO 14001, OHSAS 18001 and ISO 22000. </li></ul></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  20. 20. <ul><li>Milk, Cheese, Ice Cream, Yoghurt plants certified to ISO 22000 in: </li></ul><ul><ul><li>Argentina, Australia, Brazil, Georgia, Hong Kong, India, Iran, Israel, Kazakhstan, Saudi Arabia, Tunisia, Turkey, Vietnam </li></ul></ul><ul><ul><li>Denmark, France, Germany, Greece, Italy, Ireland, Hungary, Japan, Latvia, Lithuania, Netherlands, Poland, Romania, Saudi Arabia, Sweden, Switzerland, UK, Ukraine </li></ul></ul><ul><ul><li>( Monachus survey – 2008) </li></ul></ul>Adoption in the Dairy Sector (2) Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  21. 21. Integration along the supply chain Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper Grain Farm Feed Mill Dairy Farm Processor Further Processor Distribution Centre Retailer Consumer Trucker Caterer - Potentially using organization-specific (red) - Potentially using externally-developed (green)
  22. 22. <ul><li>Dairy Processors (may face demand from retailers/manufacturers for GFSI benchmarked) </li></ul><ul><ul><li>FSEP/HACCP = strong base </li></ul></ul><ul><ul><li>Management system requirements – upgrade needed </li></ul></ul><ul><li>Trucking/Distribution (possible GFSI demand) </li></ul><ul><ul><li>CTA HACCP-based = external combination </li></ul></ul><ul><ul><li>Management system requirements – upgrade needed </li></ul></ul><ul><li>Dairy Farms (ISO 22000 may not be necessary) </li></ul><ul><ul><li>CQM™ Program = external combination </li></ul></ul><ul><ul><li>Management system requirements – upgrade needed </li></ul></ul>Adoption in Canadian Dairy Sector Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  23. 23. <ul><li>A 2007 publication, in collaboration with ITC: ISO 22000 , Food safety management systems - An easy-to-use checklist for small business - Are you ready? </li></ul><ul><li>Enables small businesses to assess their readiness to implement the new ISO 22000 standard </li></ul><ul><li>Published in English, French & Spanish (available on Amazon) </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper ISO 22000 Publication
  24. 24. ISO 22000 Family - Summary <ul><li>Strong management system requirements </li></ul><ul><li>Innovates on Codex HACCP foundation </li></ul><ul><li>Useable by full supply chain (input suppliers, farms, processors, transporters, final marketers) & all sizes (micro to global) </li></ul><ul><li>Integrates Food Safety & Traceability </li></ul><ul><li>Requires Regulatory compliance </li></ul><ul><li>Strongly supported by global dairy firms </li></ul><ul><li>Internationally Recognized Audit & Certification </li></ul><ul><li>Soon to be benchmarked to GFSI </li></ul><ul><li>Managed for the Future </li></ul>Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper
  25. 25. Merci & Questions Albert F. Chambers Monachus Consulting [email_address] Monachus Consulting Assisting Canada’s Agri-food Industry to Adapt and Prosper

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