Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

A610G Aerospace Applications

1,193 views

Published on

Are you an Aerospace Manufacturer, products in Mitsubishi Aerospace Application brochure will take your operations to new heights!

Published in: Business
  • Be the first to comment

  • Be the first to like this

A610G Aerospace Applications

  1. 1. A610GAEROSPACEAPPLICATIONS
  2. 2. INDEX AEROSPACE AIR FRAME y CFRP y CF/AI y CF/Ti Drilling High efficiency machining of laminated board (CFRP, CFRP/Al) is achieved by using the MCS drill and S-TAW drills with CVD diamond coating. Burrs and delamination are decreased. MCS Drill S-TAW Drill Drilling High efficiency machining of laminated board (CFRP, CFRP/Ti) is achieved by using PCD drills (sintered diamond). Burrs and delamination are decreased. PCD Drill Trimming High-quality machining is achieved by using DFC end mills with CVD diamond coating. Burrs and delamination are decreased. DFC End mill y Aluminium Alloy Face Milling, Pocket Milling High efficiency is achieved by using the AXD series. Metal removal of up to 10000cm3/min. is achieved. AXD Series Face Milling, Pocket Milling High efficiency machining is achieved by using ALIMASTER end mills. Metal removal up to 5000cm3/min. is achieved. ALIMASTER y Titanium Alloy Side Milling, Pocket Milling Stable machining is achieved by using the Coolstar series. Adhesion resistance and chip removal are excellent. Coolstar Series2
  3. 3. ENGINEy Ni-based Superalloy Copy Turning Extended tool life achieved by using GY series with a sharp geometry breaker for low feed rates. GY Series External and Internal Turning Tool-life extended 1.5 times by using US905 grade on Ni-based alloy. FJ/MS/GJ US905/VP05RT/VP10RT Drilling Extended tool life by using MMS with TRI-Cooling technology. MMS Drill Helical Cutting, Profile Milling High efficiency machining is achieved by using an ARX type cutter. ARXy Titanium Alloy External and Internal Turning The first recommendation is a non-coated grade when finish machining titanium alloys. FJ/MS/GJ RT9010y Maraging Steel External and Internal Turning Success achieved by using VP05RT when rough machining maraging steel. FJ/MS/GJ VP05RT/VP10RTLANDING GEARy Titanium Alloy Rough Milling Stable high efficiency machining with the VFX cutter. VFX provides high rigidity and low cutting resistance. VFX6 Finish Profile Milling Vibration is prevented by using the vibration control end mills, additionally an excellent workpiece surface finish is achieved. Vibration Control End Mill Series Rough Pocket Milling Long tool life machining is achieved by using APX series that features a synergy effect of insert grade and the low cutting-resistance edge. APX Series 3
  4. 4. AIR FRAME Work Materials [CFRP, CF/Al] New CVD diamond coated drills Optimized cutting geometry Drilling MCS Drill (TOOLS NEWS B184G) S-TAW Drill (Special insert) Key Point on Machining a Tool life is extremely short because carbon fibre has high strength and when drilling composite materials, burrs and delamination are easily generated. It is effective to use a tool that has a high wear resistance coating. The MCS drill and S-TAW drills (special order) decrease burrs and delamination due to the CVD diamond coating and their optimized geometry. Long tool life and high-quality drilling became possible. Application Example a CVD diamond coated drills with optimized cutting geometry for composite materials reduce burr formation and delamination. Drill ø 6.375 Cutting Speed vc100 m/min (4995 min-1) Feed f0.04 mm/rev Machine Vertical type M/C Coolant Internal air blow Conventional A Conventional B Work Material MCS for CFRP for CFRP + Al CFRP Burrs CFRP Bottom side of CFRP 5mm CFRP CFRP + Al Bottom side Burrs of aluminium alloy 13mm 5mm Aluminium alloy (A7075)4
  5. 5. AIR FRAMEWork Materials [CFRP, CF/Ti] PCD drills Optimized cutting geometry Drilling PCD Drill (Special)Key Point on Machining a Tool life is extremely short because carbon fibre has high strength and when drilling composite materials, burrs and delamination are easily generated. It is effective to use a tool that has PCD (sintered diamond) with high wear resistance. A PCD drill (special order) with optimized geometry and PCD coating (sintered diamond) decreases burrs and delamination. Long tool life and high-quality drilling became possible.Application Example a PCD drills with optimized cutting geometry for composite materials reduces burr formation and delamination.Drill ø 6.375Work Material CFRP + Titanium alloy (Ti-6Al-4V)Cutting Speed vc10 m/min (500 min-1)Feed f0.05 mm/revMachine Vertical type M/CCoolant Internal mist CFRP 10mm 5mm Titanium alloy Good edge condition (120 hole machined) 5
  6. 6. AIR FRAME Work Materials [CFRP] New CVD diamond coated end mills Optimized cutting geometry Trimming DFC EndB189G) (TOOLS NEWS mill Key Point on Machining a Tool life is extremely short because carbon fibre has high strength and when drilling composite materials, burrs and delamination are easily generated. It is effective to use a tool that has high wear resistance coating. DFC end mills decrease the burrs and the delamination due their CVD diamond coating and optimized cutting geometry. Long tool life, high-quality milling became possible. Application Example a CVD diamond coated end mills with optimized cutting geometry for composite materials reduce burr formation and delamination. End mill DFC4JCD1000 (ø 10) Work Material CFRP Revolution n6000 min-1 (vc188 m/min) Feed vf750 mm/min (fz0.03 mm/tooth) Depth of Cut ap5 mm Coolant Air blow No burr Many burr DFC4JCD1000 Conventional formation formation Cutting direction Cutting direction6
  7. 7. AIR FRAMEWork Materials [Aluminium Alloy] Convex cutting edge Helical flank Low cutting resistance Face Milling, Pocket Milling AXD Series (TOOLS NEWS B116G)Key Point on Machining a When milling rib type components where stock material removal is over 90%, high speed and high efficiency machining is necessary to reduce costs. The AXD series achieves low cutting resistance without lowering the insert edge strength due to a helical flank and optimized of the relief angle. Additionally, the convex cutting edge allowed good chip removal, resulting in high speed, high efficiency machining.Application Example a Chip removal 10000cm3/min. is achieved by the super-high efficiency machining of the AXD7000- HSK type. Holder AXD7000R05003A-H63A Insert (Grade) XDGX227030PDFR-GL (TF15) Work Material A7075 Cutting Speed vc2830 m/min (n18000 min-1) Feed fz0.21 mm/tooth (vf11340 mm/min) Depth of Cut ap18 mm, ae50 mm Coolant Emulsion PointAvoids poor wall surface finishes because the tool isdesigned to Interpolate corners of the pocket, thereby alsopreventing vibration. ap18mm ae50mm*Overseas major aerospace manufacturers using 50 pieces or more. 7
  8. 8. AIR FRAME Work Materials [Aluminium Alloy] Instability in chip Smooth chip separation separation Chip flow Chip flow Competitor Mitsubishi Face Milling, Pocket Milling Improved chip removal ALIMASTER (TOOLS NEWS B118G) Key Point on Machining a When milling rib type components where stock material removal is over 90%, high speed and high efficiency machining is necessary to reduce costs. The ALIMASTER series achieves good chip removal due to the unique cross- sectional shape of the flute geometry shape. This enabled high speed, high efficiency machining. Application Example a Chip removal 5000cm3/min. is achieved when using the high power main machine axis at high-speeds. End mill CSRARBD2500R300 (ø 25/R3) Work Material A7075 Cutting Speed vc1178 m/min (n15000 min-1) Feed fz0.22 mm/tooth (vf10000 mm/min) Depth of Cut ap25 mm, ae20 mm Coolant Emulsion Point Avoids poor wall surface finishes because the tool is designed to Interpolate corners of the pocket, thereby also preventing vibration. <Machine specification> 15000min-1/75kW, BT50 ap25mm ae20mm8
  9. 9. AIR FRAMEWork Materials [Titanium Alloy] Multiple internal coolant holes Unique flute geometry Side Milling, Pocket Milling Excellent cooling effect Coolstar B171G) (TOOLS NEWS SeriesKey Point on Machining a When milling titanium alloys adhesion is easily generated, thermal conductivity is low and heat concentrates on the cutting edge, it is important to remove heat at the cutting edge efficiently and also to evacuate chips smoothly. The Coolstar series achieves optimum cooling effect and chip removal due to the multi coolant holes and unique flute shape. Stable machining became possible for difficult-to-cut material applications.Application Example a No adhesion due excellent cooling effect of the multi coolant holes.End mill VF6MHVCHD1600 (ø 16)Work Material Ti-6Al-4VCutting Speed vc150 m/min (n3000 min-1)Feed fz0.1 mm/tooth (vf1800 mm/min)Depth of Cut ap24 mm, ae1.6 mm (Trochoid)Coolant Emulsion (0.7 MPa) Excellent Titanium alloy chip removal and 1.6mm VF-6MHV-CH cooling. Feed rate:1800mm/min (0.1mm/tooth) 21mm Adhesion Conventional 24mm (External coolant) Feed rate:1350mm/min (0.075mm/tooth) 9
  10. 10. ENGINE Work Materials [Ni-based Superalloy] GS Breaker (Low feeds) Good cutting performance Copy Turning GY Series (TOOLS NEWS B140G) Key Point on Machining a Ni-based alloy machining requires a sharp edge geometry. An increase in tool life can be achieved by using GS breaker that is designed to decrease the cutting resistance. Application Example a Stable machining is possible on super heat- resistant alloys. Holder GYHL2525M00-M25L Insert (Grade) GY2M0600J040N-GS (VP10RT) Work Material Waspaloy Cutting Speed vc35 m/min Feed f0.05 mm/rev Depth of Cut ap10 mm Coolant Emulsion MIRACLE ® coating Carbide substrate (HRA92.0) VB: 0.122mm VP10RT Further use is possible because of small wear. (after 25 min. machining)10
  11. 11. ENGINEWork Materials [Ni-based Superalloy] Good cutting performance External and Internal Turning HSK-T Tools (TOOLS NEWS B134G) FJ/MS/GJ US905/VP05RT/VP10RT (TOOLS NEWS B036G)Key Point on Machining a US905 grade for finish-machining of Ni-based alloys. Can be used at higher- speeds when machining Ni-based alloys than VP05RT and VP10RT with PVD coating that are usually used at 50m/min. machining speeds or less.Application Example a Possible to use for high speed finish machining of super heat resistant alloys.Holder DCLNL3225P32Insert (Grade) CNMG120408-MS (US905)Work Material Inconel® 718Cutting Speed vc80 m/minFeed f0.15 mm/revDepth of Cut ap0.25 mmCoolant Emulsion MS Breaker Tool life (min) 0 10 20 30 US905 Conventional 1.5 times 11
  12. 12. ENGINE Work Materials [Ni-based Superalloy] Excellent cooling effect MMS Drill (TOOLS NEWS B180G) Drilling “TRI-Cooling Technology” Key Point on Machining a When drilling Ni-based alloys, a major factor is how to cool the cutting edge. It is possible to extend tool life greatly by using a solid carbide drill that uses TRI-Cooling through coolant technology together with a high-pressure coolant supply. Application Example a 15 times tool life is achieved when using high- pressure internal coolant and TRI-cooling technology. Drill (Grade) MMS0610X3D (DP7020) Work Material Inconel® 718 Cutting Speed vc14 m/min Feed f0.06 mm/rev Hole Depth 15 mm Coolant Emulsion Tool life (hole) 0 5 10 15 MMS: Internal coolant (7 MPa) 15 MWS: Internal coolant 1 VB: 0.21mm (1.5 MPa) 15 times MWE: External coolant 112
  13. 13. ENGINEWork Materials [Ni-based Superalloy] Multifunction Helical Cutting, Profile Milling ARX (TOOLS NEWS B066G)Key Point on Machining a For machining of holes on the outer side of the engine cases, helical machining with a small diameter radius insert end mill is effective. Additionally it delivers an excellent machining performance when profile machining on the outer faces.Application Example a Large hole machining of super heat-resistant alloys is achieved by helical machining with a small diameter, indexable insert, radius end mill. Holder ARX35R142SA12S Insert (Grade) RDMW0724M0E (VP15TF) Work Material Inconel® 718 Cutting Speed vc30 m/min Feed f0.2 mm/rev (Helical Cutting) Hole Depth 20 mm (1 mm/rev), Hole dia. 25 mm Coolant Emulsion y Helical Cutting a Setting a tools centre excursion ødc = øDH - øD1 Tools center Required bore Tools cutting øD1 excursion diameter diameter ødc øDHVB: 0.08mmFurther use is possible because of small wear. (after 7 min. machining) 13
  14. 14. ENGINE Work Materials [Titanium Alloy] Good cutting performance External and Internal Turning HSK-T Tools (TOOLS NEWS B134G) FJ/MS/GJ RT9010 (TOOLS NEWS B036G) Key Point on Machining a Rough estimate of the tool life is 120 minutes at 80m/min, 60 minutes at 120m/ min, when finish-machining titanium-alloy. Non-coated grades are the first recommendation. Application Example a Over 3 times tool life is achieved by setting appropriate cutting conditions. Holder H63T-DCLNR-DX12 Insert (Grade) CNGG120408-FJ (RT9010) Work Material Ti-6Al-4V Cutting Speed vc80, 120 m/min Feed f0.15mm/rev Depth of Cut ap0.25 mm Coolant Emulsion FJ Breaker Tool life (min) 0 30 60 90 120 150 180 210 Cutting Speed vc80 m/min Cutting Speed vc120 m/min Over 3 times14
  15. 15. ENGINEWork Materials [Maraging Steel] Good cutting performance External and Internal Turning HSK-T Tools (TOOLS NEWS B134G) FJ/MS/GJ VP05RT/VP10RT (TOOLS NEWS B036G)Key Point on Machining a When rough machining engine shafts made from maraging steel, the use of grades for hard materials such as VP05RT through to the use of the CBN is recommended.Application Example a 2 times tool life is achieved by using VP05RT.Holder PSC63-DDJNRInsert (Grade) DNMG150412-MS (VP05RT)Work Material Maraging Steel (48-50HRC)Cutting Speed vc90 m/minFeed f0.23 mm/revDepth of Cut ap2 mmCoolant Emulsion MS Breaker Tool life (min) 0 5 10 VP05RT Conventional 2 times 15
  16. 16. LANDING GEAR Work Materials [Titanium Alloy] Arranging the inserts vertically Cutting force V formation of the clamping face Rough Milling Convex curve cutting edge VFX6 (TOOLS NEWS B182G) Key Point on Machining a When rough machining titanium alloy, chipping and abnormal damage of the cutting edge easily occurs if low rigidity tools are used. Using high rigidity tools and low cutting resistance inserts is recommended. Stable machining is possible because the VFX series is a high rigidity design and cutting resistance is lower due to the convex curve cutting edge and the V-formation of the clamping face. Application Example a Over 7 times tool life is achieved in combination with high-pressure internal coolant. Holder VFX6-080A05A075R Insert (Grade) XNMU190912R-MS (MP9030) Work Material Ti-5Al-5Mo-5V-3Cr Cutting Speed vc40 m/min (n160 min-1) Feed fz0.1 mm/tooth (vf80 mm/min) Depth of Cut ap65 mm, ae5 mm Coolant Emulsion (8 MPa) Tool life (min) 0 30 60 90 120 150 180 210 VFX Conventional Over 7 times16
  17. 17. LANDING GEARWork Materials [Titanium Alloy] %° Wider chip pocket %° $° Variable pitch Variable $° curve Variable pitch Finish Profile Milling Newly designed radius cutting edges Vibration Control reduce vibration End Mill Series (TOOLS NEWS B178G)Key Point on Machining a When profile machining titanium alloy, chipping and abnormal damage of the cutting edge can occur and vibration is easily generated. Use of a tool which is designed for vibration control is effective. The latest vibration control series end mills have variable pitch geometry with newly designed radius-cutting-edges that reduce vibration.Application Example a 3 times tool life and stable machining is achieved when no vibration occurs.End mill VF4SVBR1000Work Material Ti-10V-2Fe-3AlCutting Speed vc200 m/min (n3400 min-1)Feed vf1020 mm/minDepth of Cut ap1.0 mm, ae0.5 mmCoolant Emulsion Tool life (min) 0 30 60 90 VF4SVB 3 times VF6SVB (Special) Special: increased number of teeth 17
  18. 18. LANDING GEAR Work Materials [Titanium Alloy] %° $° %° %° $° $° Irregular helix flutes Improved chip disposal New flute geometry suitable for irregular helix angles. Finish Pocket Milling Special flute geometry Vibration Control End Mill Series Key Point on Machining (TOOLS NEWS B133G) a When finish machining titanium alloy, chipping and abnormal damage of the cutting edge can occur and vibration is easily generated. Use of a tool which is designed for vibration control is effective. a The latest vibration control series end mills promote stable machining with variable pitch geometry and irregular helix flutes for improved chip disposal and reduced vibration. Application Example a 7 times tool life and stable machining is achieved when no vibration occurs. End mill VF6MHVR1600 (ø 16) Work Material Ti-6Al-4V ae 0.8mm Cutting Speed vc150 m/min (n3000 min-1) Feed fz0.075 mm/tooth (vf1350 mm/min) ap 16mm Depth of Cut ap16 mm, ae0.8 mm Coolant Emulsion Tool life (min) 0 30 60 90 VF6MHV No vibration Conventional 7 times Chatter mark18
  19. 19. LANDING GEARWork Materials [Titanium Alloy] Double-phased helical rake angles Tough cutting edge (Convex curve) High rigidity cutter bodies Rough Pocket Milling Low cutting resistance insert APX Series (TOOLS NEWS B055G)Key Point on Machining a When rough machining titanium alloy, chipping and abnormal damage of the cutting edge can and vibration is easily generated. a The APX series offers stability with low cutting resistance inserts that have unique a convex curve shaped cutting edged and a high rigidity cutter body with internal coolant holes.Application Example a Long tool life is achieved even on long reach applications by combining a screw-in head and carbide shank.Holder (Screw-in type) APX3000R254M12A35 SC25M12S125SWInsert (Grade) AOMT123620PEER-M (VP20RT) Depth 80mmWork Material Ti-6Al-4VCutting Speed vc40 m/min (n510 min-1)Feed fz0.08 mm/tooth (vf160 mm/min)Depth of Cut ap6 mm, ae25 mmCoolant Emulsion Edge condition (85min.)Screw-in head Carbide shank 19
  20. 20. Global Network MITSUBISHI MATERIALS U.S.A. CORPORATION MMC METAL FRANCE S.A.R.L. (France) Los Angeles MMC HARTMETALL GmbH (Germany) Chicago Toronto MMC HARDMETAL U.K.LTD (United Kingdom) MIRACLE TOOLS AMERICA, LLC MMC HARDMETAL POLAND SP.z o.o. (Poland) MMC HARDMETAL OOO LTD. (Russia) TIANJIN TIANLING CARBIDE TOOLS CO. LTD. Ireland Finland TIANJIN LINGYUN TOOL DESIGN CO. LTD. Norway (China) Estonia MITSUBISHI MATERIALS Denmark Sweden Latvia Netherlands Lithuania (SHANGHAI) CORPORATION Belarus Belgium Czech Slovakia Ukraine (China) Austria Hungary Switzerland Romania MITSUBISHI MATERIALS Slovene Dalian Portugal Seoul Turkey TSUKUBA PLANT RFM Greece Tianjin Daegu GIFU PLANT MMC METAL DE MEXICO, Delhi Chongging Shanghai MMC ITALIA S.R.L Taipei AKASHI PLANT Jamshedpur Guangzhou S.A. DE C.V. (Italy) Mumbai Pune Hanoi Hong Kong (Mexico) Chennai Manila Bangkok Ho Chi Minh MMC TAISHIN TOOL MITSUBISHI MATERIALS Kuala Lumpur CO., LTD. Columbia ~ Singapore ESPAN A, S.A. Bangalore (Taiwan) (Espana) Jakarta Lima Coimbatore Santa Cruz Johannesburg Santiago Adelaide Sydney Buenos Aires MMC HARDMETAL INDIA PVT. LTD. (India) Melbourne Auckland MMC Hardmetal (Thailand) Co., Ltd. (Thailand) MMC-METAL DO BRASIL LTDA. (Brazil) MMC TOOLS (THAILAND) CO., LTD. (Thailand) Sales Office Factory Representative Office Agency www.mitsubishicarbide.comJAPAN THAILAND ESPANAMITSUBISHI MATERIALS CORPORATION MMC Hardmetal (Thailand) CO., Ltd. MITSUBISHI MATERIALS ESPAÑA, S.A.Area Marketing & Operations Department CTI Tower 24Fl., 191/32 Rachadapisek Road, Calle Emperador 2, 46136, Museros, Valencia, SPAINKFC bldg., 8F, 1-6-1, Yokoami, Sumida-ku, Tokyo 130-0015 JAPAN Klongtoey, Klongtoey, Bangkok 10110 THAILAND TEL +34-96-144-1711 FAX +34-96-144-3786TEL +81-3-5819-8771 FAX +81-3-5819-8774 TEL +66-2661-8170 FAX +66-2661-8175USA INDIA ITALYMITSUBISHI MATERIALS U.S.A. CORPORATION MMC HARDMETAL INDIA PVT. LTD. MMC ITALIA S.R.L11250 Slater Avenue, Fountain Valley, California, 2/10, 1st Floor, 80 Feet Road, R.M.V 2nd Stage, V.le delle Industrie 2, 20020 Arese (Mi), ITALY92708, USA Bangalore - 560 094 Karnataka INDIA TEL +39-02-93-77-03-1 FAX +39-02-93-58-90-93TEL. +1-714-352-6100 FAX +1-714-668-1320 TEL +91-80-2351-6083 FAX +91-80-2351-6080MEXICO GERMANY RUSSIAMMC METAL DE MEXICO, S.A. DE C.V. MMC HARTMETALL GmbH MMC HARDMETAL OOO LTD.Av. La Cañada No.16, Parque Industrial Bernardo Quintana, Comeniusstr.2, 40670, Meerbusch, GERMANY ul. Bolschaya Semenovskaya 11, bld. 5,El Marques, Queretaro, CP76246 MEXICO TEL +49-2159-91890 FAX +49-2159-918966 107023 Moscow, RUSSIATEL +52-442-221-6136 FAX +52-442-221-6134 TEL +7-495-72558-85 FAX +7-495-98139-73BRAZIL UNITED KINGDOM POLANDMMC-METAL DO BRASIL LTDA. MMC HARDMETAL U.K. LTD MMC HARDMETAL POLAND Sp. z o.o.Rua Cincinato Braga, 340, 13° Andar, Mitsubishi House, Galena Close, Al. Armii Krajowej 61, 40-541 Wroclaw, POLANDBela Vista-CEP 01333-010, São Paulo-SP, BRAZIL Amington Heights, Tamworth, B77 4AS, U.K. TEL +48-71-335-16-20 FAX +48-71-335-16-21TEL +55-11-3506-5600 FAX +55-11-3506-5688 TEL +44-1827-312312 FAX +44-1827-312314CHINA FRANCEMITSUBISHI MATERIALS (SHANGHAI) CORPORATION MMC METAL FRANCE S.A.R.L.Room 4107, UNITED PLAZA 1468, Nanjing Road West, 6, rue Jacques Monod, 91400, Orsay, FRANCEShanghai, 200040 CHINA TEL +33-1-69-35-53-53 FAX +33-1-69-35-53-50TEL +86-21-6289-0022 FAX +86-21-6279-1180 EXP-11-E014 2011.9.E(1B)

×