It is a project report based on the survey of a manufacturing unit and the work taking place in the unit. The types of machinery used is inspected and its operations are mentioned in the project report. Machinery includes cnc wire cutting machine, plano milling machine, lathe machine, cnc machine, grinding machine, jig boring machine, pneumatic press machine all this machines are shown in the report with its operations and working.
complete construction, environmental and economics information of biomass com...
Report on industrial visit and observation on manufacturing and production units of the industry
1. INDUSTRIAL VISIT REPORT
A complete report based on an industrialvisit organized by Deccan college
of engineering and technology group especially for the students of
mechanical group in order to enhance their practical stimulation and to let
them having an overview on the activities related to manufacturing
industry carried out by “PRETO TOOLING SYSTEMS HYDERABAD”.
3. COMPANY PROFILE
PRETO group consistof preto tooling systems and preto india with facilities that
complement each other to cater to all heavy press tool design & manufacturing
needs both facilities conveniently located at Hyderabad, Telangana, India.
PRETO group is dedicated to their expanding customer baseby providing with the
best quality products and services available, on time and with reliability.
4. PRODUCTS
Manufacturing of rims
Manufacturing of compressors
Manufacturing of fan guiders
Manufacturing of clutch plates
Manufacturing of cooking instruments
Manufacturing of chassis
Manufacturing of piston
Manufacturing of bearings
Manufacturing of automotive press tools
Manufacturing of washing machines press tools
Manufacturing of sheet metal components
Manufacturing of sheet metal parts
Manufacturing of air conditioner press tools
5. MACHINERY
CNC WIRE CUTTING MACHINE
In this machine wire is used for cutting the given work piece to
obtain more accuracy
The time of cutting depend upon the thickness of the work piece
The thickness of the wire used is 0.25mm
Coolant used is water
It has automatic feeding mechanism
6. PLANO MILLING MACHINE
This machine is used for reducing the thickness of the work piece
It is used to provide smooth surface to the work piece
It uses multi point cutting tool
The cutting tool Is made up of high speed steel
High speed steel is used in order to minimize wear and tear of
the cutting tool
The bed plate is fitted with a magnet in order to hold the work
piece in a correct position
The rotating disk is fitted with a face cutter which performs the
rest of the work
7. LATHE MACHINE
A lathe machineisa machinetool which is used to remove metals
from a work pieceto give a desired shapeand size.
In other words it is a machinethat isused to hold the work pieceto
perform variousmetalremoving operations.
Operationsperformed such as turning, grooving, chamfering,
knurling, facing, forming etc with the help of tools.
It is also called asmother of machine.
There aremany types of lathe machinessuch as verticallathe
machine, horizontallathemachineetc.
A lathe machineisa pieceof equipment which useselectricityor
some other form of power to perform a particular task.
8. CNC MACHINE
CNC Machining is a process used in the manufacturing sector that involves the
use of computers to control machine tools.
Tools that can be controlled in this manner include lathes, mills, routers and
grinders.
The CNC in CNC Machining stands for Computer Numerical Control.
On the surface, it may look like a normal PC controls the machines, but the
computer's unique software and control console are what really sets the system
apart for use in CNC machining.
The process is more precise than manual machining, and can be repeated in
exactly the same manner over and over again.
CNC Machining is used in the production of many complex three-dimensional
shapes.
9. GRINDING MACHINE
The grinding machine consists of a bed with a fixture to guide and hold the work
piece, and a power-driven grinding wheel spinning at the required speed.
The speed is determined by the wheel’s diameter and manufacturer’s rating.
The grinding head can travel across a fixed work piece, or the work piece can
be moved while the grind head stays in a fixed position.
Grinding machines remove material from the work piece by abrasion, which can
generate substantial amounts of heat.
To cool the work piece so that it does not overheat and go outside its tolerance,
grinding machines incorporate a coolant.
The coolant used Is the mixture of oil and water.
The most used tool material is silicon carbide, diamond tool etc.
10. JIG BORING MACHINE
A metal cutting machine used for finishing holes, planes, and slots with a
highly preciselocation of centers or surfaces without the use of special
attachments for tool alignment.
Jig boring machines are used for boring , drilling, counter-sinking, milling
and other types of finishing
This machines are used both in small scale and large scale production.
Jig boring machines are installed in insulated area in which a constant
temperature around 200
This machines are operated by skilled labors.
11. PNEUMATIC PRESS MACHINE
A machine press is of three types namely PNEUMATIC, HYDRAULIC,
MECHANICAL
Their main functions are forging, stamping, punch press etc.
A pneumatic press is a special type of press which is used for bending
sheet metal into desired shapes
This type of machines are hazardous so safety measures should betaken.
12. PERSONAL EXPERIENCE
Exposure to a better industrial and manufacturing unit was
motivating.
Interaction with guides and other staff of the unit was
encouraging.
I’ve learned that SEE & KNOW is a better motto than READ &
LEARN.
After completing our industrial visit, we have upgraded our
knowledge at a very great level.
It was a good learning experience In each & every department,
we got new ideas and new thinking which was very necessary for
our Personal development.
We have visited the entire process department. They are using
new technologies that helps us to understand about the role of
advanced technology in productivity of Manufacturing goods.
They are strictly following quality & safety aspects. It is desirable
to review various aspects & sum up the industrial visit.
During industrial visit, we feel very much satisfied by acquiring
information of various department & knowing many new things.
The industrial visit helps how to translate theory into practical.
13. CONCLUSION
We conclude that while going through the entire industrial visit,
the cooperation is found to be very well organized, developed &
most ideal industry in every walk of its production,
administration & management aspects.
We extend our heartiest thanks to PRETO TOOLING SYSTEMS for
making 10TH
FEB 2018 a day to cherish for some of the lucky
students who are honored with your humble gesture to get an
opportunity to visit such an esteemed organization.
We want to thank our head of the department, and our faculty
members, Dr. Dhanraj pamar sir and Md Durvesh sir and Md
Muzammil sir for coordinating the industrial visit.
.
14. REPORT ON INDUSTRIAL VISIT
ON
PREPARED BY
MIRZA MOHAMMED ABDUL BASITH BAIG
D.C.E.T
MECHANICAL
SUBMITTED TO
HEAD OF THE DEPARTMENT
MECHANICAL GROUP
D.C.E.T