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MDR_2014

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MDR_2014

  1. 1. MDRMDR MACHINE DESIGN & REPAIR, LLCMACHINE DESIGN & REPAIR, LLC Solutions for forging industrySolutions for forging industry
  2. 2.  QUALITY USEDQUALITY USED FORGINGFORGING MACHINERYMACHINERY
  3. 3. QUALITY USED FORGINGQUALITY USED FORGING MACHINERYMACHINERY  1. “AS IS” OR RETROFITTED MACHINES.1. “AS IS” OR RETROFITTED MACHINES.  2. VARIOUS TYPE OF EQUIPMENT: MECHANICAL PRESSES,2. VARIOUS TYPE OF EQUIPMENT: MECHANICAL PRESSES, UPSETTERS, HAMMERS, REDUCER ROLLS.UPSETTERS, HAMMERS, REDUCER ROLLS.  3. FULL SERVICE:3. FULL SERVICE:  - INSPECTION REPORT;- INSPECTION REPORT;  - DISASSEMBLY AND PACKING;- DISASSEMBLY AND PACKING;  - SHIPPING FOB OR TO YOUR COUNTRY PORT;- SHIPPING FOB OR TO YOUR COUNTRY PORT;  - ASSEMBLY SUPERVISION IS AVAILABLE.- ASSEMBLY SUPERVISION IS AVAILABLE.  4. EQUIPMENT LIST CHANGES FREQUENTLY. PLEASE4. EQUIPMENT LIST CHANGES FREQUENTLY. PLEASE INQUIRE BY MAILINQUIRE BY MAIL MPSLAVIN@GMAIL.COMMPSLAVIN@GMAIL.COM OR SIGN UP FOROR SIGN UP FOR OUR NEWSLETTEROUR NEWSLETTER  5. NO THIRD PARTY OR DEALERS – WE ARE WORKING5. NO THIRD PARTY OR DEALERS – WE ARE WORKING DIRECTLY ON BEHALF OF LARGE RUSSIAN FORGINGDIRECTLY ON BEHALF OF LARGE RUSSIAN FORGING COMPANY.COMPANY.
  4. 4. QUALITY USED FORGING MACHINERY RIGGING OF 5-TON (10,000#) HAMMER ANVIL
  5. 5.  PRESS UPGRADEPRESS UPGRADE
  6. 6. PRESS UPGRADEPRESS UPGRADE  1. WATER COOLED MULTI-DISC BRAKE INSTEAD1. WATER COOLED MULTI-DISC BRAKE INSTEAD  OF BAND BRAKE.OF BAND BRAKE.  2. LOWER AND UPPER EJECTOR SYSTEMS.2. LOWER AND UPPER EJECTOR SYSTEMS.  3. HYDRAULIC NUTS ON TIE RODS FOR THE PRESS3. HYDRAULIC NUTS ON TIE RODS FOR THE PRESS  UN-JAMMING.UN-JAMMING.  4. ELIMINATING BACK SHAFT – CONVERTING TO4. ELIMINATING BACK SHAFT – CONVERTING TO  DIRECT DRIVE.DIRECT DRIVE.  5. CONVERTING TO KEYLESS CONNECTION BETWEEN5. CONVERTING TO KEYLESS CONNECTION BETWEEN  CLUTCH HUB AND SHAFT.CLUTCH HUB AND SHAFT.  6. VARIOUS SHUT HEIGHT ADJUSTMENT OPTIONS.6. VARIOUS SHUT HEIGHT ADJUSTMENT OPTIONS.  7. IMPROVED DESIGN OF COUNTERBALANCE CYLINDERS.7. IMPROVED DESIGN OF COUNTERBALANCE CYLINDERS.
  7. 7. HYDRAULIC NUTS FOR TIE RODSHYDRAULIC NUTS FOR TIE RODS
  8. 8. MULTI-DISC WATER-COOLED BRAKEMULTI-DISC WATER-COOLED BRAKE
  9. 9. CLUTCH CONVERSION TO KEYLESSCLUTCH CONVERSION TO KEYLESS HUB CONNECTIONHUB CONNECTION KEYLESS CLUTCH HUB CONNECTION WITH TAPER BUSHING IS VIRTUALLY MAINTENANCE FREE. IT IS OFTEN POSSIBLE TO MAKE CONVERSION WITHOUT A PRESS DISASSEMBLY AS SHOWN ON THE PICTURE.
  10. 10. CONVERSION TO LOWER EJECTOR WITHCONVERSION TO LOWER EJECTOR WITH ADJUSTABLE HYDRAULIC CYLINDERADJUSTABLE HYDRAULIC CYLINDER
  11. 11.  SPARE PARTSSPARE PARTS
  12. 12. SPARE PARTSSPARE PARTS  1. VIRTUALLY ANY SPARE PARTS FOR1. VIRTUALLY ANY SPARE PARTS FOR MECHANICAL PRESSES UP TO 6,300-TON AND FORMECHANICAL PRESSES UP TO 6,300-TON AND FOR HAMMERS UP TO 16t (35,000 LBS).HAMMERS UP TO 16t (35,000 LBS).  2. EXTENSIVE STOCK OF FORGED AND CASTED2. EXTENSIVE STOCK OF FORGED AND CASTED BILLETS ESPECIALLY FOR RUSSIAN-MADEBILLETS ESPECIALLY FOR RUSSIAN-MADE PRESSES.PRESSES.  3. EXPERIENCED STAFF OF THE MACHINE SHOP3. EXPERIENCED STAFF OF THE MACHINE SHOP CAPABLE OF MANUFACTURING AND REPAIRINGCAPABLE OF MANUFACTURING AND REPAIRING COMPLEX SPARE PARTS.COMPLEX SPARE PARTS.  4. IN-HOUSE HEAT-TREATMENT CAPABILITIES.4. IN-HOUSE HEAT-TREATMENT CAPABILITIES.  5. REASONABLE PRICES AND FAST DELIVERY5. REASONABLE PRICES AND FAST DELIVERY..
  13. 13. SAMPLES OF SPARE PARTSSAMPLES OF SPARE PARTS
  14. 14.  AUTOMATIONAUTOMATION
  15. 15. AUTOMATIONAUTOMATION  1. LOADING AND UNLOADING DEVICES.1. LOADING AND UNLOADING DEVICES.  2. LINE INTEGRATION AND CYCLE DIAGRAMS2. LINE INTEGRATION AND CYCLE DIAGRAMS..  3. MECHANICAL TRANSFERS, CAN INTEGRATE3. MECHANICAL TRANSFERS, CAN INTEGRATE GERMAN CNC TRANSFERS.GERMAN CNC TRANSFERS.  4. AUTOMATION EFFECTIVENESS ANALYSIS4. AUTOMATION EFFECTIVENESS ANALYSIS..
  16. 16. LAYOUT OF CRANKSHAFT FORGING LINELAYOUT OF CRANKSHAFT FORGING LINE 6,300-TON MAIN PRESS WITH TRANSFER AND6,300-TON MAIN PRESS WITH TRANSFER AND ROBOTIC AUTOMATIONROBOTIC AUTOMATION
  17. 17. AUTOMATED 1,600-TON FORGING LINE WITHAUTOMATED 1,600-TON FORGING LINE WITH CONSOLE TRANSFER AND LOADERCONSOLE TRANSFER AND LOADER
  18. 18. CONSOLE TRANSFERCONSOLE TRANSFER
  19. 19.  QUICK DIEQUICK DIE CHANGECHANGE
  20. 20. DIE LIFTING & CLAMPINGDIE LIFTING & CLAMPING COMPONENTSCOMPONENTS DIE LIFTING CYLINDERS. DIE CLAMPING CYLINDERS AND DIE MOVING RAILS ARE IN GREY
  21. 21. QUICK DIE CLAMPINGQUICK DIE CLAMPING Major components: 1. Upper die shoe 2. Lower die shoe 3. Upper die clamp 4. Lower die clamp 5. Device for die lifting 6. Cassettes 7. Cassette clamping device 8. Die inserts 3 1 6 8 7 2 5
  22. 22. UPPER DIE CLAMPS.UPPER DIE CLAMPS.
  23. 23. 2,500-TON PRESS WITH QDC CART2,500-TON PRESS WITH QDC CART
  24. 24. QUICK DIE CHANGE SYSTEMQUICK DIE CHANGE SYSTEM WORKING CONCEPTWORKING CONCEPT 2 5 0 0 t f c a p a c i t y p r e s s S e l f - p r o p e l l e d c a r t C a s s e t t e № 1 C a s s e t t e № 2 1, 2. PULLING OUT OLD DIE SET. 3. ROTATING 360°. 4. PUSHING NEW DIE SET INTO THE PRESS.
  25. 25. QUICK DIE CHANGE CARRIERQUICK DIE CHANGE CARRIER Electro-mechanical drive Hydraulic cylinder
  26. 26. DIE FLIPPING MACHINEDIE FLIPPING MACHINE
  27. 27.  ADVANCED DIEADVANCED DIE SETSSETS
  28. 28. PRECISION FORGING DIE SET FOR TRANSFER PRESSPRECISION FORGING DIE SET FOR TRANSFER PRESS WITH X-GUIDESWITH X-GUIDES
  29. 29. X-GUIDED DIE SETSX-GUIDED DIE SETS X-GUIDES BUILT INTO DIE SHOES CREATE EXCEPTIONAL RIGIDITY AND ALLOW FOR PRESION FORGINGS DETACHABLE X-GUIDES MAKE REPAIR EASY
  30. 30. CASSETTE TYPE DIE SETSCASSETTE TYPE DIE SETS CREATING UNIVERSAL DIE SETS WITH REPLACEABLECREATING UNIVERSAL DIE SETS WITH REPLACEABLE CASSETTESCASSETTES For round forging without cassette change For round forgings With cassette change For rectangular forgings Die insert Die insert
  31. 31. CLAMPING OF CASSETTESCLAMPING OF CASSETTES CASSETTES CLAMPING DEVICE: AT LEFT – CLAMPING WORKING CONCEPT; AT RIGHT – CASSETTE CLAMPING CYLINDER – CLAMPS WITH BELVILLE SPRINGS AND UN-CLAMPS WITH HYDRAULIC
  32. 32. DIE SET WITH BUILT-IN EJECTORSDIE SET WITH BUILT-IN EJECTORS EJECTORS ARE ACTUATED BY PARKER HAYDRAULIC CYLINDERS – ALLOWS TO CONVERT FROM ONE-STATION TO MULTI-STATION
  33. 33. CONTACT INFORMATIONCONTACT INFORMATION  MACHINE DESIGN & REPAIR, LLCMACHINE DESIGN & REPAIR, LLC  29100 MARSHALL STREET29100 MARSHALL STREET  SOUTHFIELD, MI 48076-5838SOUTHFIELD, MI 48076-5838  USAUSA  +1.248.224.4756+1.248.224.4756  MPSLAVIN@GMAIL.COMMPSLAVIN@GMAIL.COM

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