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Manitowoc Public UtilitiesAlternative Delivery Methods forAlt    ti D li       M th d fConstruction ProjectsatWATER AND WA...
Outline of Presentation           Manitowoc Public Utilities• Background       g• Capital Project Goals and Considerations...
Acknowledgements         g                         Manitowoc Public Utilities•   Manitowoc Public Utilities Commission•   ...
Manitowoc Public UtilitiesBACKGROUND
America’s Infrastructure – D                     Manitowoc Public Utilities•   Aviation    A i ti                         ...
America’s Infrastructure – D                           Manitowoc Public Utilities•   Solid W t    S lid Waste             ...
National League of Cities Survey            g                  y   Manitowoc Public Utilities
Background    g                               Manitowoc Public Utilities• Gap between needs and revenues will  continue t ...
Manitowoc Public UtilitiesCAPITAL PROJECT GOALS AND     CONSIDERATIONS
Project Delivery Options                                           Manitowoc Public Utilities  Traditional   Delivery     ...
Goals for Capital Projects                Manitowoc Public Utilities•   Quality of the designed and constructed project•  ...
Key Considerations  y                                   Manitowoc Public Utilities • Degree of Utility control   – I t    ...
Key Considerations  y                            Manitowoc Public Utilities • Utility Experience   – C f t level     Comfo...
Manitowoc Public UtilitiesCAPITAL PROJECT DELIVERY        METHODS
Project Delivery Options                                           Manitowoc Public Utilities  Traditional   Delivery     ...
Design Bid BuildDesign-Bid-Build                        Manitowoc Public Utilities • Advantages   – Decades of successful ...
Factors for Alternative Methods           Manitowoc Public Utilities • Private enterprise actively promoting alternative  ...
Design-Build (DB) Methods    g        ( )                          Manitowoc Public Utilities• Perceived Benefits  – A sin...
Design-Build Methods (cont’d)    g                (      )          Manitowoc Public Utilities• Perceived Challenges  – F ...
Design-Build Fixed Price    g                                                           Manitowoc Public Utilities       A...
Top 10 Strategies for DB                        Manitowoc Public Utilities1. Involve key stakeholders early in process2. C...
Top 10 Strategies for DB  p          g                                 Manitowoc Public Utilities6. Jointly address permit...
Manitowoc Public Utilities IMPLEMENTING A CAPITAL PROJECT - A CASE STUDYMANITOWOC, WISCONSIN, USA
A Case Study                             Manitowoc Public Utilities• 80 miles     MINNESOTA  North of  Milwaukee          ...
The Project                                                         Manitowoc Public Utilities•   History     – Central Br...
The Project                                Manitowoc Public Utilities• Raw water – 48-inch intake & 25 MGD pump station  e...
The Project   Manitowoc Public Utilities
Route of ProposedTransmission Main   Manitowoc Public Utilities
Capital Costs  p                                                   Manitowoc Public UtilitiesItem                         ...
Project Schedule                           Manitowoc Public Utilities• October 2003: CBCWA executed an agreement to  initi...
Implementation Plan  p                   Manitowoc Public Utilities
Communication   Manitowoc Public Utilities
Project Management   j        g                      Manitowoc Public Utilities• Monitoring project progress  versus proje...
The Projects                                     Manitowoc Public Utilities • MPU responsibility:   –   Capital Costs: $ 2...
Enhanced Design Bid Build                    Manitowoc Public Utilities • Hired an employee with construction experience •...
Raw Water Lake Intake   Manitowoc Public Utilities
Raw Water Pump Station   Manitowoc Public Utilities
Finished Water Pump Station                  p           Manitowoc Public Utilities
Submerged Microfiltration   Manitowoc Public Utilities
Enhanced Design Bid Build              Manitowoc Public Utilities • Strategies for Success  – Experienced project/site coo...
Manitowoc Public UtilitiesSUMMARY AND CONCLUSIONS
Summary      y                             Manitowoc Public Utilities• Gap between needs and revenues will  continue t gro...
Summary      y                                Manitowoc Public Utilities• Consider & Evaluate alternative capital  project...
Manitowoc Public UtilitiesQUESTIONS
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Construction Projects Delivery Methods - Nilaksh Kothari, Manitowoc Public Utilities (MPU)

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Nilaksh Kothari, Manitowoc Public Utilities (MPU) - Speaker at the marcus evans Water & Wastewater Management Summit held in Summerlin, NV, May 3-4, 2012 delivered his presentation entitled Construction Projects Delivery Methods

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Construction Projects Delivery Methods - Nilaksh Kothari, Manitowoc Public Utilities (MPU)

  1. 1. Manitowoc Public UtilitiesAlternative Delivery Methods forAlt ti D li M th d fConstruction ProjectsatWATER AND WASTEWATER SUMMIT – 2012LAS VEGAS, NVMAY 3, 2012 3PresenterNilaksh Kothari P.E. Kothari, P EGeneral ManagerManitowoc, Wisconsin
  2. 2. Outline of Presentation Manitowoc Public Utilities• Background g• Capital Project Goals and Considerations• Capital Project Delivery Methods• Implementing a Capital Project – A Case Study St d• Summary and Conclusions
  3. 3. Acknowledgements g Manitowoc Public Utilities• Manitowoc Public Utilities Commission• American Water Works Association• The Evolving Water Utility P bli ti Th E l i W t Utilit Publication• CDM Smith Consulting Engineers
  4. 4. Manitowoc Public UtilitiesBACKGROUND
  5. 5. America’s Infrastructure – D Manitowoc Public Utilities• Aviation A i ti D• Bridges C• Dams D• Drinking Water D-• Energy D+• Hazardous Waste D Source: American Society of Civil Engineers
  6. 6. America’s Infrastructure – D Manitowoc Public Utilities• Solid W t S lid Waste C+ C• Transit D• Wastewater D-• OVERALL – GPA D5 year Estimated Need - 2.2 Trillion• Drinking Water Shortfall – $ 11 billion Source: American Society of Civil Engineers
  7. 7. National League of Cities Survey g y Manitowoc Public Utilities
  8. 8. Background g Manitowoc Public Utilities• Gap between needs and revenues will continue t grow over the next decade. ti to th td d• More pressure on local and regional governing bodies• Need to be smart about investing to avoid g cannibalizing generations of infrastructure investment in the U.S. & avoid crises
  9. 9. Manitowoc Public UtilitiesCAPITAL PROJECT GOALS AND CONSIDERATIONS
  10. 10. Project Delivery Options Manitowoc Public Utilities Traditional Delivery Alternative Delivery Alt ti D li Construction “Progressive” Fixed Price Design-Build-Design-Bid-Build Management at Risk Design-Build Design-Build Operate/ (DBB) (CMAR) (GMP) (FP) Fi t Finance, etc.
  11. 11. Goals for Capital Projects Manitowoc Public Utilities• Quality of the designed and constructed project• Life cycle costs• Effective and efficient O & M• Project schedule• Meet regulatory requirements g y q
  12. 12. Key Considerations y Manitowoc Public Utilities • Degree of Utility control – I t Integration of expertise ti f ti • Legal Authority – Law varies state by state • Risk Management – Performance requirements q – Permitting – Site conditions • I t Internal and External Influences l dE t l I fl – Philosophical beliefs – Influences/politics
  13. 13. Key Considerations y Manitowoc Public Utilities • Utility Experience – C f t level Comfort l l – Motivation – Expertise/experience • Schedule – Driver • Costs – Lowest life cycle costs – F t Future expansion i • Public or Private Utility – Flexibility
  14. 14. Manitowoc Public UtilitiesCAPITAL PROJECT DELIVERY METHODS
  15. 15. Project Delivery Options Manitowoc Public Utilities Traditional Delivery Alternative Delivery Alt ti D li Construction “Progressive” Fixed Price Design-Build-Design-Bid-Build Management at Risk Design-Build Design-Build Operate/ (DBB) (CMAR) (GMP) (FP) Fi t Finance, etc.
  16. 16. Design Bid BuildDesign-Bid-Build Manitowoc Public Utilities • Advantages – Decades of successful use by utilities – Well understood and accepted • Disadvantages – Does not integrate design, construction, and operations – Growing concern on low bid contractor – Overhead burden (i.e., 30-40%) – Change order process cumbersome – Life cycle costs
  17. 17. Factors for Alternative Methods Manitowoc Public Utilities • Private enterprise actively promoting alternative methods th d – Lower costs – Faster schedule • Capabilities of utilities employees • Concern on low bid quality • Flexibility in state laws
  18. 18. Design-Build (DB) Methods g ( ) Manitowoc Public Utilities• Perceived Benefits – A single point of responsibility for design and construction teams – Reduced administrative burden for the owner – Improved scheduling – Potential for savings in capital costs – Reduced claims and disputes
  19. 19. Design-Build Methods (cont’d) g ( ) Manitowoc Public Utilities• Perceived Challenges – F t and cheaper - project quality Faster d h j t lit – Less influence over the project’s outcome – The design-build team assumes greater risk – The procurement process is more complicated li t d – Motivation to make a profit could influence equipment and l i t d long-term maintenance t i t
  20. 20. Design-Build Fixed Price g Manitowoc Public Utilities Advantages to Owner Disadvantages to Owner• Construction cost is known at the • Work with multiple designers: one time of initial contract signing g g with design/builder; one for g ; procurement development• Technical scope is proposed and • Can be expensive and protracted can be evaluated with proposals procurement process and weighed against cost factors • Stipend oftentimes needed to offset significant investment cost to• Shortest schedule for actual proposers delivery once contract awarded • Scope as proposed is usually different than scope anticipated• Procurement documents can define • Limited participation in scope key Owner criteria and features to advancement without triggering change be included orders
  21. 21. Top 10 Strategies for DB Manitowoc Public Utilities1. Involve key stakeholders early in process2. Choose the qualified people you want to work with3. Consider the approach presented by the potential design- builder4. Establish a decision-making process for the project to promote rapid decision-making decision making5. Senior management (designer-builder and owner) to meet regularly to review project status and issues
  22. 22. Top 10 Strategies for DB p g Manitowoc Public Utilities6. Jointly address permitting issues, track them and press agencies for action7. Manage land acquisition as early as possible, including in particular, construction easements8. Communicate capital availability and constraints so they can be integrated into execution plan9. Incent the project results you wish to accomplish10. Celebrate interim success milestones
  23. 23. Manitowoc Public Utilities IMPLEMENTING A CAPITAL PROJECT - A CASE STUDYMANITOWOC, WISCONSIN, USA
  24. 24. A Case Study Manitowoc Public Utilities• 80 miles MINNESOTA North of Milwaukee WISCONSIN• 40 miles South of MICHIGAN Green Bay IOWA ILLINOIS
  25. 25. The Project Manitowoc Public Utilities• History – Central Brown County Water Authority (CBCWA) formed in 1999 to combine efforts to tackle water problems – CBCWA communities on groundwater wells – St Peter Sandstone aquifer cannot meet demands for the St. CBCWA – Most CBCWA wells did not meet EPA standards for radium – CBCWA must meet EPA radium standards by December 2006• Options Considered – Sign a long-term contract with the City of Green Bay to buy water from Green Bay for use by its municipal members – Construct and operate an independent Lake Michigan water supply system – Purchase water from Manitowoc Public Utilities
  26. 26. The Project Manitowoc Public Utilities• Raw water – 48-inch intake & 25 MGD pump station expandable to 40 MGD• Water treatment plant – 25 MGD submerged microfiltration technology (CMF-S)• 3 MG finished water reservoir and 25 MGD pump station• 65-mile transmission main from MPU water treatment plant to serve six communities
  27. 27. The Project Manitowoc Public Utilities
  28. 28. Route of ProposedTransmission Main Manitowoc Public Utilities
  29. 29. Capital Costs p Manitowoc Public UtilitiesItem COSTS2200 LF New Intake $ 2,500,000New Raw Water Pump Station $ 2,500,000Existing Raw Water Pump Station Modifications $ 415,000New Raw Water Main and Strainer Building $ 734,000Water Treatment Plant Modifications $ 15,000,000Membrane Testing $ 200,0003 MG Reservoir and Pump Station $ 5,000,000Transmission Main from MPU to Brown County $ 57,750,000Pressure Reducing/Increasing Station $ 3,200,000CBCWA Finished Water System $ 34,500,000 Total Capital $ 121,799,000
  30. 30. Project Schedule Manitowoc Public Utilities• October 2003: CBCWA executed an agreement to initiate i iti t good f ith di d faith discussions f purchase of water f i for h f t from MPU• February 2004: CBCWA accepts MPU offer to sell water• July 2004: Approval and execution of agreement• December 2006: Water to be delivered to CBCWA
  31. 31. Implementation Plan p Manitowoc Public Utilities
  32. 32. Communication Manitowoc Public Utilities
  33. 33. Project Management j g Manitowoc Public Utilities• Monitoring project progress versus project baseline – Schedule – Budget• Identifying deviations between progress and baseline• Causes for deviation: – Regulatory – Unforeseen site conditions – Internal – Contractor – Consultant• Taking action to correct deviations
  34. 34. The Projects Manitowoc Public Utilities • MPU responsibility: – Capital Costs: $ 27 million – Lake Intake – 60 inch – 28 MGD - RRaw W t Pump St ti Water P Station – 3 MG - Reservoir – 25 MGD - Finished Water Pump Station – 25 MGD - Membrane Plant – Two years from conception to completion • CBCWA – 65 miles transmission
  35. 35. Enhanced Design Bid Build Manitowoc Public Utilities • Hired an employee with construction experience • Internal champion to guide process • Clearly defined and documented goals and objectives • Operator involvement O t i l t • Communication plan w/decision making process • Evaluate life cycle costs of equipment • Risk allocation between MPU, manufacturer and contractor • 18 Equipment contracts & 3 General Contractors • MPU coordinator!
  36. 36. Raw Water Lake Intake Manitowoc Public Utilities
  37. 37. Raw Water Pump Station Manitowoc Public Utilities
  38. 38. Finished Water Pump Station p Manitowoc Public Utilities
  39. 39. Submerged Microfiltration Manitowoc Public Utilities
  40. 40. Enhanced Design Bid Build Manitowoc Public Utilities • Strategies for Success – Experienced project/site coordinator – not a consultant – Weekly Meetings – Recognize coordination issues – Understand warranty implications – Accept the life-cycle costs approach – Lower cost – Streamlined decision making pg process
  41. 41. Manitowoc Public UtilitiesSUMMARY AND CONCLUSIONS
  42. 42. Summary y Manitowoc Public Utilities• Gap between needs and revenues will continue t grow over the next decade ti to th td d• Utilities need to look at alternatives for construction projects – stretch the $$• No single p j g project delivery method is best y for every utility• Maximize sy e gy a o g des g e , a e synergy among designer, manufacturer, contractor and utility
  43. 43. Summary y Manitowoc Public Utilities• Consider & Evaluate alternative capital projects delivery methods – j t d li th d – Understand the risks and rewards – Involve the stakeholders – Define goals and objectives• No single capital project delivery method for all utilities• Regulations and laws differ by state• Enhanced Design, bid, build – best of both worlds – MPU approach
  44. 44. Manitowoc Public UtilitiesQUESTIONS

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