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Automation at its Best: Picturing the Value of Disruption through Automation and Technology
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Ulric Adom, CFO – Growth & Innovation Division, Rio Tinto Presentation for CFO Summit 2019
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Automation at its Best: Picturing the Value of Disruption through Automation and Technology
1.
ANZ CFO FORUM
MARCH 2019 Automation: Value capture and disruption Ulric Adom | CFO Growth & Innovation Division | Rio Tinto
2.
3.
As pioneers in
mining and metals, we produce materials essential to human progress
4.
© Rio Tinto
2019 A little bit about Rio Tinto • Rio Tinto is a world leader in mining and metals • We are 47,000 people working in around 35 countries across six continents • We supply the materials essential to modern life • We put safety first in everything we do • We operate with pioneering spirit, harnessing innovation to help meet society’s needs in a changing world • We produce essential materials responsibly, and are committed to minimising our environmental impact • We partner for human progress, and share the benefits of what we do with our stakeholders 4 Employee, Grand-Baie works, Canada
5.
© Rio Tinto
2019 Rio Tinto Finance value proposition 5 Our Group strategy is to create superior value for shareholders by meeting our customers’ needs, maximising cash from our world class assets and allocating capital with discipline. Our Finance value proposition supports the strategy As One Finance team we are at the heart of decision making: We support and challenge performance with facts and analysis We provide ideas and insights through deep expertise We partner with the business to deliver value We deliver reliable data with effective controls
6.
© Rio Tinto
2019 Growth & Innovation Division – Adding value throughout the asset lifecycle 6 Rio Tinto Technical excellence horizontal Geosciences, mining, processing, infrastructure, asset management, integrated operations Enterprise-wide Information Systems & Technology (IS&T) Enterprise-wise Internal management Consulting and Analytics Capabilities G&I intellectual property & commercial strategy Find Study Develop Optimise Close Continue to improve engagement with our people 2019 areas of focus for G&I Accelerate the safe delivery of growth options for Rio Tinto Support M2M delivery and asset life optimisation Enable and support the digital transformation of Rio Tinto Optimise
7.
© Rio Tinto
2019 Australian Resource Sector Productivity (Capital and Labour Indexed) 1st part of the equation: the Resource sector is at a critical juncture…. 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160 165 170 175 180 2005 -06 2015 -16 2013 -14 1995 -96 1989 -90 2011 -12 2001 -02 2007 -08 2017 -18 1997 -98 2009 -10 2003 -04 1999 -00 1993 -94 1991 -92 Low Price Environment – Significant Productivity Gains China Boom Productivity Falls Rio Tinto M2M Programme Kickoff Industry Slowing? • Productivity fell dramatically across the China ‘boom’ period • Hard won and good progress has been made over last four years in improving productivity • .. .but is the industry productivity performance now plateauing? Source: https://www.abs.gov.au/ausstats, Estimates of Industry Multifactor Productivity, 2017-18, (section: 5260.0.55.002) 7
8.
© Rio Tinto
2019 Control room, West Angelas operation, the Pilbara 2nd part of the equation: How to unlock and increase potential value? Time/cost/effort Value/performance Autonomous systems Manned systems Early stage Optimisation Mature x 8
9.
© Rio Tinto
20199 Efficiency Safe operating Excellence Benefits in mining Automation
10.
© Rio Tinto
2019 Capturing the VALUE of automation in the value chain 10 Drill & Blast Load & Haul Processing Rail to Port Shipping FreeCashFlow Physical Drivers Cash Unconstrained Physical Automation Technology ADS MAS Charge AHS MAS RTVis Authohaul RTVis/MAS Net Revenue SOP ROM TMM Fleet, FTE Truck TMM Drill Fleet, etc. Cost Cost Cost Cost Cost Cost Operating costs EBITDA Tax & CAPEX ABC RTVis/MAS MAS Blast
11.
© Rio Tinto
201911 AutoHaul™ System Health Safety and Environment: a step change reduction in high risk light vehicle driving, lower fuel consumption / emissions Increase Capacity : the AutoHaul® Project is a key element in achieving rail capacity Improve Train Cycle Times: reduction of delays associated with train driver change-over Significant Improvement in Train Availability: reduces the increasing challenges of managing rosters, skills levels and human productivity issues Speed improvement: point to point speed improvement
12.
© Rio Tinto
201912 • Largest fleet of driverless trucks in the industry. 130 autonomous trucks expected by 2019 end • 13% reduction in load and haul operating costs • In February 2018, our autonomous trucks surpassed hauling one billion tonnes of ore Autonomous trucks
13.
© Rio Tinto
201913 Autonomous Drilling System • Fully automated hole pattern drilling without human intervention. • One single operator from a remote location to operate up to four autonomous drill rigs simultaneously. • Much safer practice and has improved both precision and equipment utilisation. • Our Iron Ore business currently operates seven fully autonomous rigs
14.
© Rio Tinto
201914 • $2.6 billion investment in Koodaideri iron ore mine • fully integrated mine automation and simulation systems • a digital replica of the processing plant • accessible in real time by workers in the field • advanced automation including an automated workshop • numerous data analytics capabilities and control loops to optimise production and reduce downtime Mine of the FutureTM – Koodaideri
15.
© Rio Tinto
2019 Closing questions for reflection 1. What should be built internally and what should be outsourced? 2. Key strategic questions to ask - Is this a key control point of the business - Is it necessary to keep IP in-house? - Is this where we need competitive differentiation? 3. As CFOs, do not forget - What is the total cost of ownership? - What is the cost of change? 15
16.
© Rio Tinto
201916
17.
Questions and answers
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