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Seco Group Company Presentation 2015

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We are the dominant manufacturer of mowing tractors in the Czech Republic and an important supplier of this equipment especially to the EU countries. We have been involved in the mowing business without interruption since 1895.
http://www.secogroup.cz/en/

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Seco Group Company Presentation 2015

  1. 1. Company presentation 2015 Seco GROUP, a.s.
  2. 2. Seco GROUP, a.s. Jičín
  3. 3. Strana 2 Brno Praha Kosmonosy Jičín FOUNDRY and ENGINEERING PLANT Seco GROUP a.s. Jungmannova 11 506 48 Jičín Czech Republic web: www.secogroup.cz e-mail: secogroup@secogroup.cz Contacts TRANSPORT and LOGISTICS Seco GROUP a.s. Průmyslová 1161 293 06 Kosmonosy Czech Republic Poland Germany Austria Slovakia Praha Kosmonosy Jičín Brno
  4. 4. Page 3 Main activities ENGINEERING PLANT Mowing equipment Other machinery production Tooling shop FOUNDRY Castings of nodular cast iron Machined castings Cylinder liners for diesel engines TRANSPORT AND LOGISTICS
  5. 5. Page 4 Tradition of the firm 1888 – Foundation of the factory Knotek a spol. Ploughs, sowing machines, weeders, swatch turners and raking machines. Later on, also crushing machines. Progressive using of own iron castings. 1891 – The assortment was extended with grain and grass mowing machines 1899 – The number of 100 employees was exceeded 1904 – The first self-binder in the then Austria-Hungary 1913 – Cast iron was builtfoundry 1945 – The factory was nationalized - Agrostroj 1967 - Production of cylinder liners has begun 1995 – Privatization after 50 years - Seco GROUP a.s 2004 - Company restructuring
  6. 6. Page 5 Corporate structure General meeting of shareholders Board of directors Engineering plant Supervisory board Finances HR department Services TransportFoundry Transport and Logistics services Logistics Other production Tooling shop Mowing equipment Machined castings Cylinder liners Castings Basic capital of the company: 314 649 100 CZK (12 000 000 €) Forwarding agency
  7. 7. 2010 2011 10 0 2012 2013 2014 2015 38 34 45 43 43 OČEKÁVÁNÍ 20 30 40 50 38 Page 6 Income by individual activities (in M EUR) Foundry Engineering plant Other OUTLOOK
  8. 8. 2011 700 600 500 400 300 200 100 0 2012 2013 2014 648 20152010 669 567 645 631 672 OČEKÁVÁNÍ Page 7 Total number of employees OUTLOOK
  9. 9. Page 8 Company vision PRIORITY Mowing equipment Iron castings, incl. machining Cylinder liners for diesel engines OBJECTIVES Dominant position in the Czech Republic Important position in Europe TARGET GROUP Demanding users – quality, flexibility
  10. 10. ISO 14001:2004 ISO/TS 16949:2009 ISO 9001:2008 Page 9 Quality system management
  11. 11. Generální partner festivalu od roku 2008 Page 10 Sponsored activities and charity
  12. 12. Machinery production - Basic division Other machinery production Moulds and models Mowing machines Page 11
  13. 13. Mowing machines - main range of goods Page 12 www.seco-traktory.cz
  14. 14. 10 000 9 000 8 000 7 000 6 000 5 000 4 000 3 000 2 000 1 000 0 5 294 5 545 9 955 4 714 2006 2007 2008 6 659 20102009 7 843 2011 6 137 2012 5 886 2013 2014 2015 OUTLOOK 6 685 6 173 Mowing machines – Sales development (pcs) Page 13
  15. 15. www.seco-traktory.cz Page 14 Mowing machines - Periodically maintained lawns collection/mulch
  16. 16. www.seco-traktory.cz Page 15 Mowing machines - Periodically or temporarily maintained lawns
  17. 17. Page 16 Mowing machines - Temporarily maintained lawns or neglected areas – mulch
  18. 18. sweeping brush engine sweeping brush verticutator highgrass moving deck 110/132 mm snow thrower folding trailer additional weight snow chains snow blade transport ramp Page 17 Mowing machines - Accessories
  19. 19. Page 18 EMAK S.p.A. - Member of Yama Group (Italy) Adolf Telsnig – Forst – und Gartentechnik ( )Germany Von Heyking GmbH und Co.KG (Germany) Masport Ltd. (New Zealand, Australia) Doyle´s Importers and Distributors (Ireland) Marián Šupa (Slovakia) Meccanica Benassi (Italy) Irish Farm and Garden Machinery (Ireland) Unisaw (Russia) Master Garden (Belarus) Mowing machines - TOP suppliers
  20. 20. Page 19 Mowing machines - TOP sport customers
  21. 21. Germany Czech Republic France Italy Slovakia Poland New Zealand, Australia Great Britain USA Russia South Korea Others 27% 26% 26% 5% 5% 2% 2% 2% 1% 1% 1% 2% Page 20 Mowing machines – Major markets
  22. 22. Engines INTEK (USA) Engines VANGUARD (Japan) Gearboxes (USA) Plastic materials (Czech republic) PROMENS Engines (China) Gearboxes (USA)Engines (Japan) Mowing equipment - TOP suppliers Page 21
  23. 23. Page 22 Other machinery production - Production technologies Chip machining Metal sheet pressing and treatment CNC bending of tubes and closed profiles Welding Surface and pre-surface treatment Additional services
  24. 24. Page 23 Other machinery production CNC machining centers, CNC turing center OKUMA LU300MY-C600, CNC lathes and conventional machining machines. Turning, milling, drawing, drilling, smoothing of shaft and production of teethed gearing. Typical products: shafts, flanges, bushes, cogwheels, machined cast iron etc. - Box parts with dimensions max. 500 x 500 x 500 mm - Flange parts to diameter of 350 mm - Shafts to length of 600 mm - Cogwheels – face gearing with direct teeth to M 10 Chip machining
  25. 25. Page 24 Other machinery production Stamping and metal sheet processing The machines for preparation and cutting of material (hydraulic cutters, wheel saws etc.). Eccentric presses for cold pressing with different sizes and burden from 100 to 500 t. Special bending machines for tube metallurgical profiles. Accurate processing of metal sheets on professional technology of the firm TRUMPF (laser cutting machine L 3030, CNC cutting press TC 5000 and press brake Trumaband V 130). - Accurate cutting of steel metal sheets up to thickness of 10 mm and format of 3000x1500 mm - Bending of metal sheets up to the length of 3000 mm - Drawing of pressed parts from metal sheet on LUD 500 - Cutting of metal sheets on CNC cutting press, including thread rolling and profiling
  26. 26. Page 25 Other machinery production CNC bending of tubes and closed profiles Highly productive bending of metal semi-product on CNC machine from CRIPPA manufacturer with limit of diameters to 63 mm and thickness to 2,5 mm and posibility of 3D (space) bending and punching. Welding 1 pcs of two-position welding robot TIESE Robot and 3 pcs of two position welding robot Motoman MA 1900. Welding units Fronius. Welding of assemblies with dimensions of 2500 x 2000 x 1000 mm. Welding only concerns iron metals.
  27. 27. Page 26 Other machinery production Surface and pre-surface treatment Phosphating and powder paint application. Painting semi-automatic line Ideal and manual spraying box Gema for more complex products. - max. dimension of painted part 1500 x 500 x 1200 mm Additional services - CAD/CAM design and programming - Measuring of products by 3D CMM ZEISS UMC 850 - Meteorological measurements and calibration
  28. 28. Page 27 CNH Polska Sp. z. o.o (Poland) – agricurtural manufacturing company KNORR-BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for systems for railroad FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive RUUKKI NORGE AS (Norway) – trade company for engineering products MAX M. WIELAND GmbH u. Co. KG (Germany) – trade company for engineering products Other machinery production - TOP customers
  29. 29. Page 28 Moulds and models core box forge tool low pressure permanent mould die casting mould
  30. 30. Page 29 Moulds and models - Production activities Manual workplace Finishing works on machined components, cast-iron moulds, pressure moulds, model equipment, dies and fixtures. Classic machining Milling, turning, grinding, drilling and boring operation. Also gun drilling of super-deep holes on drilling machines. CNC machining Production shop is equipped with CNC machines (3x CNC milling machines 1680x810 a 1x CNC lathe with diameter 320 mm above the turning cutter) and turntable Nikken 5AX-350 enable operating ht th in 4 and 5 vertically driven axes. Our programmers work with CAD/CAM systems by Pro/engineer, PTC Creo and Works a HSM Works. Electro-erosive workplace Machining of quenched and hard components and surfaces with the use of electro-erosion. Wire cutting Inner and outer shapes in hard and quenched materials (grooves, holes and various more complex shapes).
  31. 31. Page 30 Beneš a Lát, a.s. Průhonice - Unikov, spol.s r.o. Jičín - manufacturer of tooling Slévárna Heunisch a.s. Brno - manufacturer of aluminum castings Top Alulit, s.r.o. Benešov - manufacturer of aluminium cast-iron mould castings ALUMETALL CZ s.r.o. Týnec nad Sázavou - manufacturer of castings from alloys of aluminium Slévárna Heunisch a.s. Brno - manufacturer of aluminum castings Jesva s.r.o. Hořice - commercial OEM of welding machines manufacturer of castings from alloys of aluminium, zinc and plastic materials Moulds and models - TOP customers
  32. 32. Page 31 Foundry production – Basic division Iron castings Machined castings Cylinder liners
  33. 33. Page 32 Sweden Czech Republic Finland Italy Hungary Netherlands Brazil Germany Norway Poland Belarus Turkey 27% 21% 11% 8% 7% 7% 6% 6% 2% 2% 2% 1% Foundry production – Major markets
  34. 34. Page 33 55,15% 43,64% 1,21% 52,45% 35,30%3,50% 6,66% 2,09% Foundry - Market segments Cylinder liners Iron castings Passenger cars Off-road Trucks Railways Other Trucks Off-road Other
  35. 35. Page 34 Iron castings
  36. 36. Page 35 Iron castings – Basic description Metal is poured statically to bentonite mixtures in quality: nodular cast iron pursuant to EN 1563 EN-GJS 400-15 EN-GJS 500-7 EN-GJS 600-3 EN-GJS 700-2 Weight: 0,1 to 3 kg Moulding frame: 400 x 500 x 315 mm 2 automatic moulding machines DISAMATIC 2110 Mk2 with vertical division Cores are made in shooting machines with the HOT-BOX method. Available SW MAGMA for simulation of cast and hardening of castings. Metal is poured in medium-frequency furnace ABB 2 x 30 FS and stabilized in 6,3 t pouring forehearth REALISTIC.
  37. 37. Page 36 Náz.souč. Z0011738 Operátor Master Č.dílu inkrementálně 4 * drawingno *Všechny charakteristiky Tepl. souč. Last program modification * changedate * Date of the last program modification * vda_auditno * Process sheet level Programme Čas 2:01:29 Datum 17 Oktober 2012 Iron castings – Dimensional inspection Due to the sand moulding roughness it can happen, that results from contacting dimensional inspection made by CMM machine are not accurate. For casting dimensional inspection we use laser scanned method. Principle of this method is comparison of real full casting surface with 3D model. Result in this case shows us all casting surface precision, not only dimensioned parameters. Dimensional inspection of castings
  38. 38. Page 37 Iron castings
  39. 39. Page 38 7 000 6 000 5 000 4 500 4 000 3 500 3 000 2 500 2 000 1 500 1 000 500 0 2006 2007 2008 2009 4 724 3 182 2011 5 837 2010 5 839 3 807 3 957 2012 6 175 2013 5 151 OUTLOOK 6 250 2014 2015 6 229 Iron castings - Sales development (t)
  40. 40. Page 39 VALEO Compressor Europe Ltd. (Czech Republic) – parts for compressors for air-conditioning for cars Gnutti Carlo s.p.a. (Italy) - valve rocker arms – John Deere, CAT, Perkins Brabant Alucast Products b.v. (Netherlands) - inserts for BMW engines Gnutti Carlo Sweden AB (Sweden) - valve rocker arms – Volvo AGCO POWER Inc. (Finland, Brazil) - inserts for engines KNORR-BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for systems for railroad JOPP Automotive (Czech Republic) – gearbox parts – Ford, John Deere MFT MOTOREN UND FAHRZEUGTECHNIK GmbH. (Germany) - inserts for AUDI engines FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive Kongsberg Automotive ASA (Norway) - engine parts – Scania, DAF Neapco Europe Sp.z o.o. (Poland) - front axle support - FORD, GM, BMW DELPHI Thermal Hungary Ltd. (Hungary) – components for compressors of air condition used in passenger cars Iron castings - TOP customers
  41. 41. Page 40 Machining of nodular cast iron, incl. assembly and surface treatment Machined castings
  42. 42. Page 41 2006 2007 2008 2009 1 400 1 200 1 000 800 600 400 200 0 1 351 636 2011 1 043 2010 1 279 2012 1 302 882 2013 900 2014 1 118 OOTLOOK 1 012 2015 882 Machined castings - Sales development (in K pcs)
  43. 43. Page 42 Machined castings
  44. 44. Page 43 Machined castings - TOP customers FESTO AG u.Co.KG (Germany) – components for pneumatic machines used in automotive VALEO Compressor Europe Ltd. (Czech Republic) – parts for compressors for air-conditioning for cars AGCO POWER Inc. (Finland, Brazil) - inserts for engines Kongsberg Automotive ASA (Norway) - engine parts – DAF KNORR - BREMSE – manufacturing group (Germany, Austria, Hungary) – parts for railway systems
  45. 45. Page 44 Cylinder liners for diesel engines
  46. 46. Page 45 Cylinder liners for diesel engines Metal is poured centrifugally into sand lining (croning method) Size limits: Casting: Up to weight of 16 kg Machining: Outer diameter max. 155 mm, inner diameter min. 90 mm/max. 131 mm, maximum length 305 mm. Metal is cast in low-frequency induction furnaces and kept in 3,2 t casting forehearth. Casting takes place centrifugally on a 12-position casting carousel. The machining shop is equipped with two machining lines consisting of CNC lathes HYUNDAY HIT, SP 30 CNC and HAAS. Honing is realized on NAGEL machines.
  47. 47. Page 46 Cylinder liners
  48. 48. Page 47 700 650 600 550 500 450 400 350 300 250 200 150 100 50 0 2006 2007 2008 2009 2010 267 250 457 2011 349 477 500 652 2012 532 2013 2014 634 2015 OUTLOOK 560 Cylinder liners - Sales development (in K pcs)
  49. 49. Page 48 Cylinder liners - TOP customers SCANIA CV AB (Sweden) AGCO POWER Inc. (Finland, Brazil) OSTCHIM (Belarus) ZETOR TRACTORS a.s. (Czech Republic) MINSK MOTOR PLANT (Belarus)
  50. 50. Page 49 Praha Brno Kosmonosy Transport and logistics Poland Germany Austria Slovakia
  51. 51. Page 50 Transport and logistics - Transport Delivery of spare parts for Škoda Auto a.s. Dispatching services within EU and also outside EU Transport certified pursuant to ISO 9001 – 2008
  52. 52. Page 51 2 1 500 m 2 1 500 m 2 1 500 m 2 1 600 m 2 1 900 m A B C D E B C E A D Hall: Area: Transport and logistics - Logistics Warehouse premises to be rented - Logistic services
  53. 53. Page 52 Transport and logistics - Truck transport, forwarding agency Domestic and international transport and forwarding agency from quantity of 1 pallet up to oversized load.
  54. 54. Thank you for attention. Page 53

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