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Orion Jupiter JM4 Magnetostrictive Level Transmitter

M.S. Jacobs & Associates
M.S. Jacobs & AssociatesM.S. Jacobs & Associates
JUPITER
®
Model JM4
MAGNETOSTRICTIVE LEVEL TRANSMITTER
HOW
MAGNETOSTRICTION
WORKS
1
2
4
3
LOW-VOLTAGE PULSE
On-board electronics send a low-voltage electrical pulse
down the magnetostrictive wire at the speed of light, ten
times per second.
1
MAGNETS
Magnets contained within the float focus their energy
toward the wire at the precise location of the liquid level.
2
PIEZOELECTRIC CRYSTALS
The mechanical wave is converted back into electrical
energy by two piezoelectric crystals. The on-board
electronics interpret the time-of-flight data and indicate
the position of the float magnets.
3TWIST
Interaction between the magnetic field, electrical pulse,
and magnetostrictive wire cause a slight mechanical
disturbance in the wire that travels back up the probe at
the speed of sound.
4
DIRECT
INSERTION
JUPITER™
MOUNTED
ON MLI
1
2
A Versatile, High-Performance Level Measurement Solution
The Jupiter™ Model JM4 magnetostrictive transmitter can solve challenging
level applications in a variety of ways. With its magnetic-based operating
principle, Jupiter can be directly inserted into the top of a vessel via an
assortment of connection types, or mounted on the outside of a magnetic
level indicator (MLI).
STILLING WELL
JUPITER™ IN
EXTERNAL
CHAMBER
JUPITER™ ON
ATLAS TOP
MOUNT MLI
DUAL-LEVEL
MEASUREMENT
CUSTOM
FLOAT
DESIGN
Jupiter possesses a comprehensive array
of advanced diagnostics and real-time
performance monitoring which make gathering
transmitter insight faster and easier than ever
before. With profound focus on SIS (Safety
Instrumented Systems), Jupiter was developed
with SSA (Safety Suitable Architecture), as well
as memory protection hardware & software.
In addition, such features as non-volatile
event history information, hot swappable
control modules, configurable alarm delays
and context sensitive help screens and
parameters makes this one of the easiest
transmitters on the market to work with.
With the goal of simplifying interaction with the
transmitter, Jupiter was designed with the user
in mind:
• User-friendly local push-button interface
allows for easier and more intuitive
navigation
• Bottom-mount option improves
accessibility for many MLI installations
• 310° head rotation enhances line-of-sight
to the display
• Advanced EDDL and DTM capability make
remote interaction with Jupiter very effective for
configuration and diagnostic purposes
Orion introduces auto-configuration to
magnetostrictive technology with Jupiter’s
new Smart Probe. When the transmitter
head connects to a probe for the first time,
configuration settings stored within the probe’s
memory are instantly transferred. In addition,
parameters critical to the instrument’s
calibration are transferred as well,
eliminating the need for Jupiter
to be manually calibrated
in the field. This unique
capability expedites the
setup process and simplifies
the task of installing spare
transmitter heads on existing
or replacement probes.
3
SAFER SIMPLER SMARTER
HIGH ACCURACY MEASUREMENT ±0.05”
1.27mm
REMOVABLE & ROTATABLE TRANSMITTER HEAD
In an era of technologically advanced “smart” instruments, plants
and operators are investing and placing more reliance in device
networks which deliver reliable level measurement with a high
degree of accuracy.
The Jupiter magnetostrictive level transmitter is capable of
measuring with an impressive accuracy of ±0.05 inches (1.27
mm), allowing facilities tighter level tolerances, optimizing their
process operations and generating greater ROI.
A first among magnetostrictive devices, Jupiter
revolutionizes installation options and flexibility with a
transmitter head which can rotate up to 310 degrees,
drastically improving LCD visibility and access to the
user interface in hard-to-reach places. In addition, a
removable head minimizes installation challenges,
permits interchangeability without breaching the
process seal, and allows for remote transmitter
placement.
2
4
45° ANGLED ENCLOSURE
CONVENIENT VISIBILITY & ACCESSIBILITY
REMOTE MOUNT OPTION
IDEAL FOR INSTALLATION SPACE CONSTRAINTS
F E AT U R E S
5
Interface & Emulsions Foaming Media Buildup
Given the long and successful use of buoyancy based devices
in the process world, the synergistic combination of Jupiters
buoyancy with 4th generation electronics is the starting point
forsuperiorperformanceininterfaceapplications. Withprecise
weighting of the float to customer specifications, emulsion
layers pose no problem since the float will sink all the way to
the lower liquid layer. Even mild to moderate fluctuations in
media specific gravity will have limited impact on float position
creating greater reliability and less chance for complete loss of
signal with other strictly electronic measurements.
Jupiter capitalizes on the benefits of
buoyancy such as ease of installation,
minimized configuration, ability to
check calibration either by moving the
float or utilizing an external magnetic
field, customization of float size/shape/
materials, and high pressures. With the
amazing accuracy of Jupiter, cost-to-
accuracy ratio exceeds virtually any other
comparable technology.
Buoyancy-based technologies have been utilized in the process instrumentation
world for generations and are widely considered to provide reliable,accurate level
measurement in an extensive range of applications and service conditions.
Foam can be a surprising and unwelcome
process condition to many applications. Unlike
many other electronic level technologies,
Magnetostriction, with its float-based principle,
is not as vulnerable to signal loss given the
known or unexpected presence of foam. Since
the float is intended to operate in much denser
media, the foam will not inhibit or restrict the
float from finding its correct equilibrium.
Many applications which are prone to increase the risk
of coating and buildup can hinder the effectiveness of
level measurement. Magnetostrictive floats can be sized
to achieve substantial buoyancy force, overcoming the
added resistance. Floats and chambers can also be
coated in a variety of low-friction polymers to reduce
the adhesion coefficient making certain processes
and medias suitable for Jupiter. In addition, given
the customizable nature of magnetostrictive floats,
accommodations can be made for additional safety gap
margin between the float and the transmitter probe to
allow for extra clearance.
BUOYANCYA VERSATILE SOLUTION FOR A VARIETY OF APPLICATION CHALLENGES
Jupiter™ takes the user experience to new levels of convenience and functionality with an information-rich display and an easy-to-navigate
menu. With the new graphic LCD, waveforms are viewable locally at the device. You can also interface with Jupiter via a capable DCS or
handheld communicator that utilize DDs/EDDL for remote connectivity.
Afully redesigned and upgraded DTM puts real-time and historical trend data at your fingertips.With a basic laptop,a HART
modem, and the free-to-download program PACTware™, the transmitter can be accessed locally or from anywhere
in the loop. You can also capture live
waveforms, which are invaluable when
configuring the transmitter for optimal
performance.
•	 Reduces glare and radiant heating of the transmitter
enclosure. Also minimizes impact of direct solar
radiation to the graphic liquid crystal display.
•	 Silicone-based damping material eliminates
metal-on-metal contact between the probe and the
chamber
•	 Increases signal stability in high vibration
applications by reducing mechanical noise.
•	 The centering disk is an invaluable
aid when utilizing the Jupiter in
a direct insertion environment,
such as a stilling well or modular
instrumentation bridle (MIB). By
keeping the transmitter probe
centered in the MIB, potential for
impingement is mitigated.
OPTIONS
A SIMPLE, FEATURE-RICH USER INTERFACE
6
Sun Shade Vibration Kit Centering Disc (direct insertion model)
System Design
  Measurement Principle Magnetostriction-based mechanical response signal
Input
  Measured Variable Level, response signal time of flight
 Span 6 inches to 400 inches (15 cm to 999 cm)
Output
 Type 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43)
Foundation fieldbusTM
: H1 (ITK Ver. 6.1.1)
  Resolution Analog: 0.003 mA
Digital Display: 1 mm
  Loop Resistance 591 ohms @ 24 VDC and 22 mA
  Diagnostic Alarm Selectable: 3.6 mA, 22 mA (meets requirements of NAMUR NE 43), or HOLD last output
 Damping Adjustable 0-10 seconds
User Interface
 Keypad 4-button menu-driven data entry
 Display Graphic liquid crystal display with viewable echo curve
  Digital Communication HART Version 7­—with Field Communicator, Foundation fieldbusTM
,
DTM (PACTwareTM
), AMS, FDT, EDDL
  Menu Languages Transmitter LCD: English, French, German, Spanish, Russian, Portuguese
HART DD: English, French, German, Spanish, Russian, Chinese, Portuguese
Foundation fieldbusTM
Host System: English
Power  (at transmitter terminals) HART: General Purpose (Weather proof)/Intrinsically Safe/Explosion-proof: 16 to 36 VDC
11 VDC minimum under certain conditions (refer to IO manual section 2.5.5)
FOUNDATION fieldbus™: FISCO 9 to 17.5 VDC
FISCO, FNICO, Explosion Proof, General Purpose (Weather Proof): 9 to 32 VDC
Housing
 Material IP67/die cast aluminum A413 (<0.6% copper); optional 316 stainless steel
  Net/Gross Weight Aluminum: 4.5 lbs. (2.0 kg)
Stainless Steel: 10.0 lbs. (4.50 kg)
  Overall Dimensions Transmitter Head: H 8.34” (212 mm) x W 4.03” (102 mm) x D 7.56” (192 mm)
  Cable Entry 1/2” NPT or M20
  SIL 2 Hardware (Safety Integrity Level) Safe Failure Fraction = 93.1% for Single Float version, 91.9% for Dual Float version (HART only)
Functional Safety to SIL 2 as 1oo1 in accordance with IEC 61508
(Full FMEDA report available upon request)
JUPITER MODEL JM4 LEVEL TRANSMITTER | SPECIFICATIONS
7
 Performance
 Linearity 0.030 in. or 0.01% of probe length, whichever is greater
 Accuracy ±0.01% full scale or ±0.05 in, whichever is greater
 Resolution .014” (.35 mm)
 Repeatability ±0.005% of full span or 0.014 in, whichever is greater
  Response Time 1 second
  Initialization Time Less than 10 seconds
  Ambient Temperature Effect Approx. ±0.02% of probe length/degree C
  Execution Time 15 msec (30 msec PID, Signal Characterizer Block)
Foundation fieldbusTM
  ITK Version 6.1.1
  H1 Device Class Link Master (LAS)—selectable ON/OFF
  H1 Profile Class 31PS, 32L
  Function Blocks (6) Al, (2) Transducer, (1) Resource, (1) Arithmetic, (1) Input Selector, (1) Signal Characterizer, (2) PID, (1) Integrator
  Quiescent Current 15 mA
  Execution Time 15 msec (30 msec PID, Signal Characterizer Block)
Environment
Ambient Temperature Range Transmitter: -40° to +176°F (-40°C to +80°C)
Display: -5° to +176°F (-20°C to +80°C)
Storage Temperature -50° to +185°F (-46°C to +85°C)
Process Pressure (Direct Insertion) Vacuum to 3000 psig (207bar)
Humidity 0 to 99%, non-condensing
Electromagnetic Compatibility Meets CE requirement (EN 61326) and NAMUR NE 21
Surge Protection Meets CE EN 61326 (1000V)
Shock/Vibration
ANSI/ISA-S71.03 Class SA1 (Shock);
ANSI/ISA-S71.03Class VC2 (Vibration)
PROCESS CONDITIONS
Process Temperature External Mount: -320°F (-195°C) to +850°F (454°C)
Direct Insertion: -320°F (-195°C) to 800°F (427°C)
Process Pressure Direct Insertion: Vacuum to 3000 psig (207bar)
Safe Operating Area
0
Vsupply (Loop Supply Voltage)
Typical HART
4-20 mA
Operating AreaDigital Solar Mode
16.25 V
591 Ω
1136 Ω
360 Ω
24 V18.9 V 36 V
LoopR
8
DIRECT INSERTION EXTERNAL MOUNT
PHYSICAL DIMENSIONS
0
3
6
9
ft.
in.
6
9
3
2
ft.
0
3
6
9
ft.
in.
6
9
3
2
ft.
17.00
[431.77]
21.00
[533.40]
19.00
[482.59]
23.00
[584.21]
E
F
C
D
0
3
6
9
1
ft.
in.
3
6
9
3
2
ft.
C
D
E
F
A
0
3
6
9
1
ft.
in.
3
6
9
3
2
ft.
B
Configuration
Dimensions
inches [mm]
Top Mount A = 16.4 [417]
Top Mount Hi-Temp/Cryogenic B = 20.4 [519]
Offset Mount C = 8 [203] D = 12.7 [323]
Cryogenic Offset Mount E = 16.6 [422] F = 16.5 [419]
9
dashedlinerepresentscryogenicinsulation
3.39
[86.09]
4.18
[106.29]
3.78
[95.92]
10.05
[255.25]
45°
8.35
[212.20]5.10
[129.48]
3.97
[100.76]
1 2 3 4 5 6 7 8 9 10
J M 4 5
0 None required for FOUNDATION fieldbus™
1 SIL 2 Hardware SEE NOTE 1
1 Aluminum, Dual-Compartment
2 316 SS, Dual-Compartment
0 1/2” NPT
1 M20
2 1/2” NPT with Sunshade
3 M20 with Sunshade
0 No Digital Display and Keypad- Integral
1 No Digital Display and Keypad - Remote 36” (0.91m) SEE NOTE 2
2 No Digital Display and Keypad - Remote 144” (3.6m) SEE NOTE 2
A Digital Display and Keypad - Integral
B Digital Display and Keypad - Remote 36” (0.91m) SEE NOTE 2
C Digital Display and Keypad - Remote 144” (3.6m) SEE NOTE 2
6 SAFETY OPTIONS
9 HOUSING
10 CONDUIT CONNECTION & SUNSHADE OPTION
7 ACCESSORIES/MOUNTING
8 AREA CLASSIFICATION
1 4-20 mA with HART
2 Foundation Fieldbus Communications
5 SIGNAL OUTPUT
0 General Purpose, Weatherproof (IP 67)
1 Intrinsically Safe (cFMus)
3 Explosion-Proof (cFMus)
A Intrinsically Safe (ATEX & IEC)
B Flame-Proof (ATEX & IEC) approvals pending -- inquire for availability
C Non-Incendive (ATEX)
D Dust Ex (ATEX II)
1 FISCO Field Device (cFMus)
3 Explosion-Proof & FNICO Field Device (cFMus)
JUPITER JM4 MODEL NUMBER | TRANSMITTER HEAD
Inches
[mm]
10
Transmitter Head Dimensions
1
3rd
Party FMEDA report available
2
Remote-mount transmitter not available with XP / Flame Proof approvals
NOTES:
00 Left-Side MLI Mount
01 Right-side MLI Mount
A Powder-Coated Aluminum Sensor Enclosure with 316 SS Probe SEE NOTE1
1 316 SS Sensor Enclosure with 316 SS Probe
00 0
1 2 3 4 5 6 7 8 9 10 12 13 14 1511
2
E STANDARD Top Mount
suitable for process temperatures
-40° F to +500° F
(-40° C to +260° C)
F STANDARD Top Mount Offset
H STANDARD Bottom Mount Offset
R CRYOGENIC Top Mount
suitable for process temperatures
-320° F to +150° F
(-196° C to +66° C)
S CRYOGENIC Top Mount Offset
T CRYOGENIC Bottom Mount Offset
K HIGH-TEMP Top Mount
suitable for process temperatures
+501° F to +850° F
(+260° C to +454° C)
L HIGH-TEMP Top Mount Offset
M HIGH-TEMP Bottom Mount Offset
JUPITER JM4 MODEL NUMBER | EXTERNAL MOUNT PROBE
Left side
mount
(standard)
Sensor Enclosures (shaded) refer to Model Code digit 6
Right side
mount
TopMount(316SSonly)
Offset(Aluminumor316SS)
CryogenicOffset(316SSonly)
3 CONFIGURATION
4&5 MOUNTING SIDE
6 PROBE MATERIAL OF CONSTRUCTION
N None
V Vibration-resistant probe mounting
7 PROBE OPTIONS
A English Probe length to be provided in inches
C Metric Probe length to be provided in centimeters
2 MEASUREMENT SYSTEM
11
1
Only available with Digit 3, Options F, H, L, M
Select these options if chamber DOES contain high-temp insulation
1 2” (or if digit 20 of MLI model code is 1, 2, or 7)
2 2 1/2” or if digit 20 of MLI model code is 3, 4, 5, or 6)
3 3” (or if digit 20 of MLI model code is A, B, C, or D)
4 4” (or if digit 20 of MLI model code is E, F, G, H, or J)
5 3/4” (for Atlas Top Mount Configuration only)
0 None. No mounting clamps required.
Select these options if chamber DOES NOT contain high-temp insulation
E 2” (or if digit 20 of MLI model code is 1, 2, or 7)
F 2 1/2” or if digit 20 of MLI model code is 3, 4, 5, or 6)
G 3” (or if digit 20 of MLI model code is A, B, C, or D)
H 4” (or if digit 20 of MLI model code is E, F, G, H, or J)
J 3/4” (for Atlas Top Mount Configuration only)
0 None. No mounting clamps required.
0 0 0
1 2 3 4 5 6 7 8 9 10 12 13 14 1511
2
Top Mount Configuration
PL = Center-to-Center + 8 in. (20 cm)
Top/Bottom Mount Offset Configuration
PL = Center-to-Center + 6 in. (15 cm)
1 Measure Only the Total Liquid Level
2 Measure Only the Interface Level
3 Measure Both Total and Interface Level
FLOAT
Probe mounting positions on
Atlas™
, Vector™
, and Gemini™
Magnetic Level Indicators
Probe mounting positions
on Aurora®
MLI
Probe proximity to the float is critical
8 CHAMBER SIZE (FOR MOUNTING HARDWARE)
10 LEVEL/INTERFACE MEASUREMENT PREFERENCE
13-15 PROBE LENGTH
12
Note: Maximum PL = 400 inches (999 cm)
Specify required insertion length. See right.
XXX
Example: 87 inches = 087
Code 2 must be "A"
Example: 120 centimeters = 120
Code 2 must be “C”
0 None
00 None
9 UNUSED
11,12 UNUSED
JUPITER JM4 MODEL NUMBER | DIRECT INSERTION PROBE
1 Standard suitable for process temperatures between -40° F to +500° F (-40° C to +260° C)
2 High-Temperature suitable for process temperatures between +501° F to +800° F (+260° C to +427° C)
8 Cryogenic suitable for process temperatures between -320° F to +150° F (-196° C to +66° C)
CC DN 40 : PN 16/25/40 Type A
CE DN 40 : PN 63/100 Type B2
DA DN 50 : PN 16 Type A
DC DN 50 : PN 25/40 Type A
DD DN 50 : PN 63 Type B2
DE DN 50 : PN 100 Type B2
EA DN 80 : PN 16 Type A
EC DN 80 : PN 25/40 Type A
ED DN 80 : PN 63 Type B2
EE DN 80 : PN 100 Type B2
11 3/4” NPT
41 2” NPT
22 1” BSP
42 2” BSP
THREADED (MALE)	
ANSI FLANGES	
EN 1092-1 FLANGES	
43 2” 150# Raised Face
44 2” 300# Raised Face
45 2” 600# Raised Face
47 2” 900/1500# Raised Face
53 3” 150# Raised Face
54 3” 300# Raised Face
55 3” 600# Raised Face
56 3” 900 Raised Face
57 3” 1500 Raised Face
FA DN 100 : PN 16 Type A
FC DN 100 : PN 25/40 Type A
FD DN 100 : PN 63 Type B2
FE DN 100 : PN 100 Type B2
FF DN 100 : PN 160 Type B2
FG DN 100 : PN 250 Type B2
63 4” 150# Raised Face
64 4” 300# Raised Face
65 4” 600# Raised Face
66 4” 900 Raised Face
67 4” 1500 Raised Face
Threaded
Standard
Probes designed for high-temp and
cryogenic process temperatures contain
an extended neck to reduce thermal
stress on critical probe components.
Be aware of overhead clearance at the
desired installation location.
Dimensions can be found on page 9
High-Temp &
Cryogenic Models
Flanged
N
A English probe length to be provided in inches
C Metric probe length to be provided in centimeters
2 MEASUREMENT SYSTEM
3 CONFIGURATION
4&5 PROCESS CONNECTION SIZE & TYPE (Select from below)
1 2 3 4 5 6 7 8 9 10 12 13 14 1511
2
13
A 316 SS
B Hastelloy® C276
C Monel® 400
L 316 SS w/Teflon®-S coating on probe tubing and float
P 316 SS w/PFA coating on probe tubing and float
N Direct Insertion unit mounted in vessel without stilling well.
C Direct Insertion unit mounted in chamber, bridle, or stilling well.
N None
See next page for our standard direct insertion floats offering. If a listed
float does not meet your application requirements, consult factory for
a custom design.
1 Measure Only the Total Liquid Level
2 Measure Only the Interface Level
3 Measure Both Total and Interface Level
0 Industrial Grade
K ASME B31.1
L ASME B31.3
M ASME B31.3 & NACE MR0103/MR0175
N Industrial Grade & NACE MR0103/MR0175
Units mounted in stilling wells or chambers are
provided with centering discs at the base of the probe
Note: Maximum PL = 400 inches (999 cm)
N
6 MATERIAL OF CONSTRUCTION wetted materials only
8 INSTALLATION CONSIDERATIONS
7 UNUSED
9 CONSTRUCTION CODE
10 LEVEL/INTERFACE MEASUREMENT PREFERENCE
11&12 MAGNETIC FLOAT(S)
13-15 PROBE LENGTH
1 2 3 4 5 6 7 8 9 10 12 13 14 1511
2
XXX
Specify required insertion length. See figures to the right.
Example: 87 inches = 087 Code 2 must be "A"
Example: 120 centimeters = 120 Code 2 must be “C”
14
Minimum Liquid
Specific Gravity
316/316L SS Titanium Hastelloy® C
Hygienic Service
316/316L SS
SF1: 20 µin (0.51 µm)
Hygienic Service
316/316L SS
SF4: 15 µin (0.38 µm)
≥ 0.86
AA
2.0" (51 mm) dia.
BA
2.0" (51 mm) dia.
CA
1.85" (47 mm) dia.
DA
2.0" (51 mm) dia.
FA
2.0" (51 mm) dia.
≥ 0.83
AA
2.0" (51 mm) dia.
BA
2.0" (51 mm) dia.
CB
2.25" (57 mm) dia.
DA
2.0" (51 mm) dia.
FA
2.0" (51 mm) dia.
≥ 0.7
AB
2.3" (58 mm) dia.
BA
2.0" (51 mm) dia.
CB
2.25" (57 mm) dia.
DB
2.3" (58 mm) dia.
FB
2.3" (58 mm) dia.
≥ 0.68
AB
2.3" (58 mm) dia.
BB
2.25" (57 mm) dia.
99
consult factory
DB
2.3" (58 mm) dia.
FB
2.3" (58 mm) dia.
≥ 0.64
AC
2.5" (64 mm) dia.
BB
2.25" (57 mm) dia.
99
consult factory
DC
2.5" (64 mm) dia.
FC
2.5" (64 mm) dia.
≥ 0.52
99
consult factory dia.
BB
2.25"(57 mm) dia.
99
consult factory
99
consult factory dia.
99
consult factory dia.
< 0.52
99
consult factory
99
consult factory
99
consult factory
99
consult factory
99
consult factory
Minimum Liquid
Specific Gravities
upper / lower
316/316L SS Titanium Hastelloy® C
Hygienic Service
316/316L SS
SF1: 20 µin (0.51 µin)
Hygienic Service
316/316L SS
SF4: 15 µin (0.38 µin)
sinks thru floats on MA
2.0" (51 mm) dia.
NA
2.0" (51 mm) dia.
PA
1.85" (47 mm) dia.
QA
2.0" (51 mm) dia.
RA
2.0" (51 mm) dia.≤ 0.89 / ≥ 1.00
sinks thru floats on MB
2.0" (51 mm) dia.
NB
2.0" (51 mm) dia.
PB
1.85" (47 mm) dia.
QB
2.0" (51 mm) dia.
RB
2.0" (51 mm) dia.≤ 1.00 / ≥ 1.12
Code Total Interface
11 AA
MA12 AB
13 AC
21 AA
MB22 AB
23 AC
31 BA NA
Code Total Interface
32 BB NA
41 BA
NB
42 BB
51 CA
PA
52 CB
61 CA
PB
62 CB
When utilizing two floats to measure total and
interface liquid levels, reference the chart on the left
to determine the appropriate float code to insert into
the Jupiter model number.
If the desired combination is not shown, consult your
local sales representative or Orion to inquire about a
custom float deisgn.
JUPITER JM4 MODEL NUMBER | DIRECT INSERTION FLOAT SELECTION
Direct Insertion Total Level Float (uppermost liquid layer)
Direct Insertion Interface Level Float (lower or middle liquid layer)
Two Floats for Total Level and Interface Measurement
15
Temp Pressure Rating (includes 1.5x safety factor)
ºF (ºC) psig (bar)
AA, AB, AC, MA, MB
DA, DB, DC, QA,
QB
FA, FB, FC, RA, RB
BA, NA, NB BB CA, PA, PB CB
70 (21) 440 (30.3) 750 (51.7) 400 (27.6) 340 320
100 (38) 440 (30.3) 709 (48.9) 378 (26.1) 340 320
200 (93) 440 (30.3) 559 (38.5) 298 (20.6) 340 320
250 (121) 427 (29.4) 494 (34.0) 263 (18.2) 340 320
300 (149) 411 (28.4) 437 (30.1) 233 (16.1) 340 320
350 (177) 433 (29.9) 386 (26.6) 206 (14.2) 340 320
400 (204) 427 (29.4) 341 (23.5) 182 (12.6) 340 320
450 (232) 411 (28.4) 303 (20.9) 162 (11.1) 337 318
500 (260) 396 (27.3) 273 (18.8) 146 (10.0) 335 315
550 (288) 385 (26.5) 250 (17.2) 133 (9.2) 326 306
600 (316) 374 (25.8) 232 (16.0) 124 (8.5) 316 298
650 (343) 367 (25.3) 217 (14.9) 116 (8.0) 308 289
700 (371) 361 (24.9) 205 (14.1) 109 (7.5) 299 281
750 (399) 356 (24.6) 192 (13.2) 102 (7.1) 296 278
800 (427) 352 (24.3) 177 (12.2) 94 (6.5) 293 276
Float
Code
Dim. A
in. (mm)
Dim. B
in. (mm)
Dim. C
in. (mm)
AA,DA,FA 2.0 (51) 2.7 (69) 1.84 (47)
AB,DB,FB 2.3 (58) 3.0 (76) 2.0 (51)
AC,DC,FC 2.5 (64) 3.0 (76) 2.14 (54)
BA 2.0 (51) 2.8 (71) 1.98 (50)
BB 2.25 (57) 3.0 (76) 2.08 (53)
CA 1.85 (47) 3.0 (76) 2.06 (52)
CB 2.25 (57) 4.3 (109) 3.01 (76)
MA,QA,RA 2.0 (51) 2.7 (69) 1.35 (34)
MB,QB,RB 2.0 (51) 2.7 (69) 1.35 (34)
NA 2.0 (51) 2.8 (71) 1.4 (36)
NB 2.0 (51) 2.8 (71) 1.4 (36)
PA 1.85 (47) 3.0 (76) 1.5 (38)
PB 1.85 (47) 3.0 (76) 1.5 (38)
DIM "A"
DIAMETER
DIM. "B"
HEIGHT
DIM. "C"
MAGNET LOCATION
(Submergence Depth)
Float
Diameter
inches (mm)
Probe Lengths ≤ 144 inches (366 cm)
Probe Lengths >
144 in (366 cm)
3"
sch. 5/10
3"
sch. 40
4"
sch. 5/10
4"
sch. 40
4"
sch. 80
4"
sch. 160
4"
sch. 10
4"
sch. 40
1.85 (47)        
2 (51)       
2.3 (58)    
2.5 (64)  
3 (76)
Reference the chart below to identify an appropriate chamber or stilling well size for your
application. Adequate clearance is recommended to ensure proper float operation.
Float Dimensions
Sizing Chart for Chambers & Stilling Wells
16
HAZARDOUS LOCATION APPROVALS
Agency Protection Method Area Classification
Explosion Proof Class I, Div 1, Group B, C and D, T4 Ta = -40ºC to +70ºC
Type 4X, IP67
Intrinsically Safe Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T4
Class I, Zone 0 AEx ia IIC T4 Ga
Class I, Zone 0 Ex ia IIC T4 Ga
Ta =-40ºC to + 70ºC
Type 4X, IP67
Non-Incendive U.S.: Class I, II, III, Division 2, Group A, B, C, D, E, F, G, T4, Ta = -40ºC to 70ºC
CANADA: Class I, Division 2, Group A,B,C,D T4, Ta = -40ºC to 70ºC
Class I, Zone 2 AEx nA IIC T4 Gc Ta = -15ºC to 70ºC
Class I, Zone 2 Ex nA IIC T4 Gc Ta = -15ºC to +70ºC
Type 4X, IP67
Dust Ignition Proof Class II, III, Division 1, Group E, F and G, T4 Ta = -40ºC to +70ºC
Type 4X, IP67
Flame Proof Pending -- inquire for availability
Intrinsically Safe II 1 G Ex ia IIC T4 Ga Ta = -40ºC to +70ºC
IP67
Non-Incendive II 3 G Ex nA IIC T4 Gc
Ta = -15ºC to +70ºC
IP67
Dust Ignition Proof II 2 D Ex tb IIIC Db T85ºC … T120ºC
Ta = -15ºC to +70ºC
IP67
Flame Proof Pending -- inquire for availability
Intrinsically Safe Ex ia IIC T4 Ga
Ta = -40ºC to +70ºC
IP67
Non-Incendive Ex nA IIC T4 Gc
Ta = -15ºC to + 70ºC
IP67
Dust Ignition Proof Ex tb IIIC Db T85ºC … T120ºC Db
Ta = -15ºC to +70ºC
IP67
These units are in compliance with the EMC directive 2004/108/EC,
the PED directive 97/23/EC and the ATEX directive 94/9/EC.
ATEX
17
NOTES:
1. For Explosion proof installations the I.S. ground terminal shall be connected to appropriate intrinsically safe ground in accordance with the Canadian Electrical code (CEC) or the national electrical code (NEC).
For intrinsically safe installations the I.S. ground terminal does not require grounding. 2. Manufacturer’s installation instructions supplied with the protective barrier and the CEC or the NEC must be followed
when installing this equipment. Barrier must be certified for Canadian & U.S. installation. 3. Control equipment connected to protective barriers must not use or generate more than 250 VDC or VRMS. 4. Agency
approved dust tight seals must be used when transmitter is installed in Class II & III environments. 5. For supply connections, use wire suitable for the operating temperature. 6. Agency approved barriers with
linear output characteristics must be used.
SPECIAL CONDITIONS FOR SAFE USE:
1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction. Care must be taken during installation and use to prevent impact or friction. 2. To maintain
the T4 temperature code care shall be taken to ensure the enclosure temperature does not exceed 70ºC. 3. The risk of electrostatic discharge shall be minimized at installation, following the direction given in
the instruction. 4. For Installation with ambient temperature of 70ºC, refer to the manufacturer’s instructions for guidance on proper selection of conductors. 5. Provisions shall be made to provide transient
overvoltage protection to a level not to exceed 119Vdc. 6. WARNING – Explosion Hazard do not disconnect equipment when flammable or combustible atmosphere is present 7. When equipment is used in
explosive dust atmospheres, the end user shall take precautions so that the thermal effects of the process temperature shall limit the equipment enclosure and probe surface temperatures to not exceed the
required installation location temperature and shall be between T85ºC and T120ºC.
THE FOLLOWING APPROVAL STANDARDS ARE APPLICABLE:
FM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013, ANSI/ISA 60079-1:2009, ANSI/ISA 60079-11:2013,
ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003, ANSI/IEC 60529:2004, C22.2 No. 0.4:2009, C22.2 No. 0.5:2008 C22.2 No. 30:2007 C22.2 No. 94:2001,
C22.2 No. 157:2012, C22.2 No. 213:2012 C22.2 No. 1010.1:2009 CAN/CSA 60079-0:2011 CAN/CSA 60079-1:2011 CAN/CSA 60079-11:2011 CAN/CSA 60079-15:2012
C22.2 No. 60529:2005 EN60079-0:2012, EN60079-11:2012 EN60079-15:2010 EN60079-31:2009 EN60529+A1:1991-2000 IEC60079-0:2011 IEC60079-11:2011 IEC60079-15:2010 IEC60079-31:2008
18
2105 Oak Villa Blvd. | Baton Rouge, LA 70815
office 225.906.2343 | fax 225.906.2344 | info@orioninstruments.com
www.orioninstruments.com
Bulletin: ORI-150
Effective: January 2016
1 of 20

Orion Jupiter JM4 Magnetostrictive Level Transmitter

Download to read offline

The Jupiter JM4 Magnetostrictive level transmitter from Orion Instruments is the newest and most advanced level instrument to date. The JM4 is available as a direct insertion option, as well as an external mount on any Orion magnetic level indicator (MLI) or modular instrumentation bridle. With an improved design, unparalleled performance, and a collection of new and innovative features, the JM4 provides safer, simpler, and smarter measurement in total and interface level applications.

M.S. Jacobs & Associates
M.S. Jacobs & AssociatesM.S. Jacobs & Associates

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Orion Jupiter JM4 Magnetostrictive Level Transmitter

  • 2. HOW MAGNETOSTRICTION WORKS 1 2 4 3 LOW-VOLTAGE PULSE On-board electronics send a low-voltage electrical pulse down the magnetostrictive wire at the speed of light, ten times per second. 1 MAGNETS Magnets contained within the float focus their energy toward the wire at the precise location of the liquid level. 2 PIEZOELECTRIC CRYSTALS The mechanical wave is converted back into electrical energy by two piezoelectric crystals. The on-board electronics interpret the time-of-flight data and indicate the position of the float magnets. 3TWIST Interaction between the magnetic field, electrical pulse, and magnetostrictive wire cause a slight mechanical disturbance in the wire that travels back up the probe at the speed of sound. 4 DIRECT INSERTION JUPITER™ MOUNTED ON MLI 1
  • 3. 2 A Versatile, High-Performance Level Measurement Solution The Jupiter™ Model JM4 magnetostrictive transmitter can solve challenging level applications in a variety of ways. With its magnetic-based operating principle, Jupiter can be directly inserted into the top of a vessel via an assortment of connection types, or mounted on the outside of a magnetic level indicator (MLI). STILLING WELL JUPITER™ IN EXTERNAL CHAMBER JUPITER™ ON ATLAS TOP MOUNT MLI DUAL-LEVEL MEASUREMENT CUSTOM FLOAT DESIGN
  • 4. Jupiter possesses a comprehensive array of advanced diagnostics and real-time performance monitoring which make gathering transmitter insight faster and easier than ever before. With profound focus on SIS (Safety Instrumented Systems), Jupiter was developed with SSA (Safety Suitable Architecture), as well as memory protection hardware & software. In addition, such features as non-volatile event history information, hot swappable control modules, configurable alarm delays and context sensitive help screens and parameters makes this one of the easiest transmitters on the market to work with. With the goal of simplifying interaction with the transmitter, Jupiter was designed with the user in mind: • User-friendly local push-button interface allows for easier and more intuitive navigation • Bottom-mount option improves accessibility for many MLI installations • 310° head rotation enhances line-of-sight to the display • Advanced EDDL and DTM capability make remote interaction with Jupiter very effective for configuration and diagnostic purposes Orion introduces auto-configuration to magnetostrictive technology with Jupiter’s new Smart Probe. When the transmitter head connects to a probe for the first time, configuration settings stored within the probe’s memory are instantly transferred. In addition, parameters critical to the instrument’s calibration are transferred as well, eliminating the need for Jupiter to be manually calibrated in the field. This unique capability expedites the setup process and simplifies the task of installing spare transmitter heads on existing or replacement probes. 3 SAFER SIMPLER SMARTER HIGH ACCURACY MEASUREMENT ±0.05” 1.27mm REMOVABLE & ROTATABLE TRANSMITTER HEAD In an era of technologically advanced “smart” instruments, plants and operators are investing and placing more reliance in device networks which deliver reliable level measurement with a high degree of accuracy. The Jupiter magnetostrictive level transmitter is capable of measuring with an impressive accuracy of ±0.05 inches (1.27 mm), allowing facilities tighter level tolerances, optimizing their process operations and generating greater ROI. A first among magnetostrictive devices, Jupiter revolutionizes installation options and flexibility with a transmitter head which can rotate up to 310 degrees, drastically improving LCD visibility and access to the user interface in hard-to-reach places. In addition, a removable head minimizes installation challenges, permits interchangeability without breaching the process seal, and allows for remote transmitter placement. 2
  • 5. 4 45° ANGLED ENCLOSURE CONVENIENT VISIBILITY & ACCESSIBILITY REMOTE MOUNT OPTION IDEAL FOR INSTALLATION SPACE CONSTRAINTS F E AT U R E S
  • 6. 5 Interface & Emulsions Foaming Media Buildup Given the long and successful use of buoyancy based devices in the process world, the synergistic combination of Jupiters buoyancy with 4th generation electronics is the starting point forsuperiorperformanceininterfaceapplications. Withprecise weighting of the float to customer specifications, emulsion layers pose no problem since the float will sink all the way to the lower liquid layer. Even mild to moderate fluctuations in media specific gravity will have limited impact on float position creating greater reliability and less chance for complete loss of signal with other strictly electronic measurements. Jupiter capitalizes on the benefits of buoyancy such as ease of installation, minimized configuration, ability to check calibration either by moving the float or utilizing an external magnetic field, customization of float size/shape/ materials, and high pressures. With the amazing accuracy of Jupiter, cost-to- accuracy ratio exceeds virtually any other comparable technology. Buoyancy-based technologies have been utilized in the process instrumentation world for generations and are widely considered to provide reliable,accurate level measurement in an extensive range of applications and service conditions. Foam can be a surprising and unwelcome process condition to many applications. Unlike many other electronic level technologies, Magnetostriction, with its float-based principle, is not as vulnerable to signal loss given the known or unexpected presence of foam. Since the float is intended to operate in much denser media, the foam will not inhibit or restrict the float from finding its correct equilibrium. Many applications which are prone to increase the risk of coating and buildup can hinder the effectiveness of level measurement. Magnetostrictive floats can be sized to achieve substantial buoyancy force, overcoming the added resistance. Floats and chambers can also be coated in a variety of low-friction polymers to reduce the adhesion coefficient making certain processes and medias suitable for Jupiter. In addition, given the customizable nature of magnetostrictive floats, accommodations can be made for additional safety gap margin between the float and the transmitter probe to allow for extra clearance. BUOYANCYA VERSATILE SOLUTION FOR A VARIETY OF APPLICATION CHALLENGES
  • 7. Jupiter™ takes the user experience to new levels of convenience and functionality with an information-rich display and an easy-to-navigate menu. With the new graphic LCD, waveforms are viewable locally at the device. You can also interface with Jupiter via a capable DCS or handheld communicator that utilize DDs/EDDL for remote connectivity. Afully redesigned and upgraded DTM puts real-time and historical trend data at your fingertips.With a basic laptop,a HART modem, and the free-to-download program PACTware™, the transmitter can be accessed locally or from anywhere in the loop. You can also capture live waveforms, which are invaluable when configuring the transmitter for optimal performance. • Reduces glare and radiant heating of the transmitter enclosure. Also minimizes impact of direct solar radiation to the graphic liquid crystal display. • Silicone-based damping material eliminates metal-on-metal contact between the probe and the chamber • Increases signal stability in high vibration applications by reducing mechanical noise. • The centering disk is an invaluable aid when utilizing the Jupiter in a direct insertion environment, such as a stilling well or modular instrumentation bridle (MIB). By keeping the transmitter probe centered in the MIB, potential for impingement is mitigated. OPTIONS A SIMPLE, FEATURE-RICH USER INTERFACE 6 Sun Shade Vibration Kit Centering Disc (direct insertion model)
  • 8. System Design   Measurement Principle Magnetostriction-based mechanical response signal Input   Measured Variable Level, response signal time of flight  Span 6 inches to 400 inches (15 cm to 999 cm) Output  Type 4 to 20 mA with HART: 3.8 mA to 20.5 mA useable (per NAMUR NE43) Foundation fieldbusTM : H1 (ITK Ver. 6.1.1)   Resolution Analog: 0.003 mA Digital Display: 1 mm   Loop Resistance 591 ohms @ 24 VDC and 22 mA   Diagnostic Alarm Selectable: 3.6 mA, 22 mA (meets requirements of NAMUR NE 43), or HOLD last output  Damping Adjustable 0-10 seconds User Interface  Keypad 4-button menu-driven data entry  Display Graphic liquid crystal display with viewable echo curve   Digital Communication HART Version 7­—with Field Communicator, Foundation fieldbusTM , DTM (PACTwareTM ), AMS, FDT, EDDL   Menu Languages Transmitter LCD: English, French, German, Spanish, Russian, Portuguese HART DD: English, French, German, Spanish, Russian, Chinese, Portuguese Foundation fieldbusTM Host System: English Power  (at transmitter terminals) HART: General Purpose (Weather proof)/Intrinsically Safe/Explosion-proof: 16 to 36 VDC 11 VDC minimum under certain conditions (refer to IO manual section 2.5.5) FOUNDATION fieldbus™: FISCO 9 to 17.5 VDC FISCO, FNICO, Explosion Proof, General Purpose (Weather Proof): 9 to 32 VDC Housing  Material IP67/die cast aluminum A413 (<0.6% copper); optional 316 stainless steel   Net/Gross Weight Aluminum: 4.5 lbs. (2.0 kg) Stainless Steel: 10.0 lbs. (4.50 kg)   Overall Dimensions Transmitter Head: H 8.34” (212 mm) x W 4.03” (102 mm) x D 7.56” (192 mm)   Cable Entry 1/2” NPT or M20   SIL 2 Hardware (Safety Integrity Level) Safe Failure Fraction = 93.1% for Single Float version, 91.9% for Dual Float version (HART only) Functional Safety to SIL 2 as 1oo1 in accordance with IEC 61508 (Full FMEDA report available upon request) JUPITER MODEL JM4 LEVEL TRANSMITTER | SPECIFICATIONS 7
  • 9.  Performance  Linearity 0.030 in. or 0.01% of probe length, whichever is greater  Accuracy ±0.01% full scale or ±0.05 in, whichever is greater  Resolution .014” (.35 mm)  Repeatability ±0.005% of full span or 0.014 in, whichever is greater   Response Time 1 second   Initialization Time Less than 10 seconds   Ambient Temperature Effect Approx. ±0.02% of probe length/degree C   Execution Time 15 msec (30 msec PID, Signal Characterizer Block) Foundation fieldbusTM   ITK Version 6.1.1   H1 Device Class Link Master (LAS)—selectable ON/OFF   H1 Profile Class 31PS, 32L   Function Blocks (6) Al, (2) Transducer, (1) Resource, (1) Arithmetic, (1) Input Selector, (1) Signal Characterizer, (2) PID, (1) Integrator   Quiescent Current 15 mA   Execution Time 15 msec (30 msec PID, Signal Characterizer Block) Environment Ambient Temperature Range Transmitter: -40° to +176°F (-40°C to +80°C) Display: -5° to +176°F (-20°C to +80°C) Storage Temperature -50° to +185°F (-46°C to +85°C) Process Pressure (Direct Insertion) Vacuum to 3000 psig (207bar) Humidity 0 to 99%, non-condensing Electromagnetic Compatibility Meets CE requirement (EN 61326) and NAMUR NE 21 Surge Protection Meets CE EN 61326 (1000V) Shock/Vibration ANSI/ISA-S71.03 Class SA1 (Shock); ANSI/ISA-S71.03Class VC2 (Vibration) PROCESS CONDITIONS Process Temperature External Mount: -320°F (-195°C) to +850°F (454°C) Direct Insertion: -320°F (-195°C) to 800°F (427°C) Process Pressure Direct Insertion: Vacuum to 3000 psig (207bar) Safe Operating Area 0 Vsupply (Loop Supply Voltage) Typical HART 4-20 mA Operating AreaDigital Solar Mode 16.25 V 591 Ω 1136 Ω 360 Ω 24 V18.9 V 36 V LoopR 8
  • 10. DIRECT INSERTION EXTERNAL MOUNT PHYSICAL DIMENSIONS 0 3 6 9 ft. in. 6 9 3 2 ft. 0 3 6 9 ft. in. 6 9 3 2 ft. 17.00 [431.77] 21.00 [533.40] 19.00 [482.59] 23.00 [584.21] E F C D 0 3 6 9 1 ft. in. 3 6 9 3 2 ft. C D E F A 0 3 6 9 1 ft. in. 3 6 9 3 2 ft. B Configuration Dimensions inches [mm] Top Mount A = 16.4 [417] Top Mount Hi-Temp/Cryogenic B = 20.4 [519] Offset Mount C = 8 [203] D = 12.7 [323] Cryogenic Offset Mount E = 16.6 [422] F = 16.5 [419] 9 dashedlinerepresentscryogenicinsulation
  • 11. 3.39 [86.09] 4.18 [106.29] 3.78 [95.92] 10.05 [255.25] 45° 8.35 [212.20]5.10 [129.48] 3.97 [100.76] 1 2 3 4 5 6 7 8 9 10 J M 4 5 0 None required for FOUNDATION fieldbus™ 1 SIL 2 Hardware SEE NOTE 1 1 Aluminum, Dual-Compartment 2 316 SS, Dual-Compartment 0 1/2” NPT 1 M20 2 1/2” NPT with Sunshade 3 M20 with Sunshade 0 No Digital Display and Keypad- Integral 1 No Digital Display and Keypad - Remote 36” (0.91m) SEE NOTE 2 2 No Digital Display and Keypad - Remote 144” (3.6m) SEE NOTE 2 A Digital Display and Keypad - Integral B Digital Display and Keypad - Remote 36” (0.91m) SEE NOTE 2 C Digital Display and Keypad - Remote 144” (3.6m) SEE NOTE 2 6 SAFETY OPTIONS 9 HOUSING 10 CONDUIT CONNECTION & SUNSHADE OPTION 7 ACCESSORIES/MOUNTING 8 AREA CLASSIFICATION 1 4-20 mA with HART 2 Foundation Fieldbus Communications 5 SIGNAL OUTPUT 0 General Purpose, Weatherproof (IP 67) 1 Intrinsically Safe (cFMus) 3 Explosion-Proof (cFMus) A Intrinsically Safe (ATEX & IEC) B Flame-Proof (ATEX & IEC) approvals pending -- inquire for availability C Non-Incendive (ATEX) D Dust Ex (ATEX II) 1 FISCO Field Device (cFMus) 3 Explosion-Proof & FNICO Field Device (cFMus) JUPITER JM4 MODEL NUMBER | TRANSMITTER HEAD Inches [mm] 10 Transmitter Head Dimensions 1 3rd Party FMEDA report available 2 Remote-mount transmitter not available with XP / Flame Proof approvals NOTES:
  • 12. 00 Left-Side MLI Mount 01 Right-side MLI Mount A Powder-Coated Aluminum Sensor Enclosure with 316 SS Probe SEE NOTE1 1 316 SS Sensor Enclosure with 316 SS Probe 00 0 1 2 3 4 5 6 7 8 9 10 12 13 14 1511 2 E STANDARD Top Mount suitable for process temperatures -40° F to +500° F (-40° C to +260° C) F STANDARD Top Mount Offset H STANDARD Bottom Mount Offset R CRYOGENIC Top Mount suitable for process temperatures -320° F to +150° F (-196° C to +66° C) S CRYOGENIC Top Mount Offset T CRYOGENIC Bottom Mount Offset K HIGH-TEMP Top Mount suitable for process temperatures +501° F to +850° F (+260° C to +454° C) L HIGH-TEMP Top Mount Offset M HIGH-TEMP Bottom Mount Offset JUPITER JM4 MODEL NUMBER | EXTERNAL MOUNT PROBE Left side mount (standard) Sensor Enclosures (shaded) refer to Model Code digit 6 Right side mount TopMount(316SSonly) Offset(Aluminumor316SS) CryogenicOffset(316SSonly) 3 CONFIGURATION 4&5 MOUNTING SIDE 6 PROBE MATERIAL OF CONSTRUCTION N None V Vibration-resistant probe mounting 7 PROBE OPTIONS A English Probe length to be provided in inches C Metric Probe length to be provided in centimeters 2 MEASUREMENT SYSTEM 11 1 Only available with Digit 3, Options F, H, L, M
  • 13. Select these options if chamber DOES contain high-temp insulation 1 2” (or if digit 20 of MLI model code is 1, 2, or 7) 2 2 1/2” or if digit 20 of MLI model code is 3, 4, 5, or 6) 3 3” (or if digit 20 of MLI model code is A, B, C, or D) 4 4” (or if digit 20 of MLI model code is E, F, G, H, or J) 5 3/4” (for Atlas Top Mount Configuration only) 0 None. No mounting clamps required. Select these options if chamber DOES NOT contain high-temp insulation E 2” (or if digit 20 of MLI model code is 1, 2, or 7) F 2 1/2” or if digit 20 of MLI model code is 3, 4, 5, or 6) G 3” (or if digit 20 of MLI model code is A, B, C, or D) H 4” (or if digit 20 of MLI model code is E, F, G, H, or J) J 3/4” (for Atlas Top Mount Configuration only) 0 None. No mounting clamps required. 0 0 0 1 2 3 4 5 6 7 8 9 10 12 13 14 1511 2 Top Mount Configuration PL = Center-to-Center + 8 in. (20 cm) Top/Bottom Mount Offset Configuration PL = Center-to-Center + 6 in. (15 cm) 1 Measure Only the Total Liquid Level 2 Measure Only the Interface Level 3 Measure Both Total and Interface Level FLOAT Probe mounting positions on Atlas™ , Vector™ , and Gemini™ Magnetic Level Indicators Probe mounting positions on Aurora® MLI Probe proximity to the float is critical 8 CHAMBER SIZE (FOR MOUNTING HARDWARE) 10 LEVEL/INTERFACE MEASUREMENT PREFERENCE 13-15 PROBE LENGTH 12 Note: Maximum PL = 400 inches (999 cm) Specify required insertion length. See right. XXX Example: 87 inches = 087 Code 2 must be "A" Example: 120 centimeters = 120 Code 2 must be “C” 0 None 00 None 9 UNUSED 11,12 UNUSED
  • 14. JUPITER JM4 MODEL NUMBER | DIRECT INSERTION PROBE 1 Standard suitable for process temperatures between -40° F to +500° F (-40° C to +260° C) 2 High-Temperature suitable for process temperatures between +501° F to +800° F (+260° C to +427° C) 8 Cryogenic suitable for process temperatures between -320° F to +150° F (-196° C to +66° C) CC DN 40 : PN 16/25/40 Type A CE DN 40 : PN 63/100 Type B2 DA DN 50 : PN 16 Type A DC DN 50 : PN 25/40 Type A DD DN 50 : PN 63 Type B2 DE DN 50 : PN 100 Type B2 EA DN 80 : PN 16 Type A EC DN 80 : PN 25/40 Type A ED DN 80 : PN 63 Type B2 EE DN 80 : PN 100 Type B2 11 3/4” NPT 41 2” NPT 22 1” BSP 42 2” BSP THREADED (MALE) ANSI FLANGES EN 1092-1 FLANGES 43 2” 150# Raised Face 44 2” 300# Raised Face 45 2” 600# Raised Face 47 2” 900/1500# Raised Face 53 3” 150# Raised Face 54 3” 300# Raised Face 55 3” 600# Raised Face 56 3” 900 Raised Face 57 3” 1500 Raised Face FA DN 100 : PN 16 Type A FC DN 100 : PN 25/40 Type A FD DN 100 : PN 63 Type B2 FE DN 100 : PN 100 Type B2 FF DN 100 : PN 160 Type B2 FG DN 100 : PN 250 Type B2 63 4” 150# Raised Face 64 4” 300# Raised Face 65 4” 600# Raised Face 66 4” 900 Raised Face 67 4” 1500 Raised Face Threaded Standard Probes designed for high-temp and cryogenic process temperatures contain an extended neck to reduce thermal stress on critical probe components. Be aware of overhead clearance at the desired installation location. Dimensions can be found on page 9 High-Temp & Cryogenic Models Flanged N A English probe length to be provided in inches C Metric probe length to be provided in centimeters 2 MEASUREMENT SYSTEM 3 CONFIGURATION 4&5 PROCESS CONNECTION SIZE & TYPE (Select from below) 1 2 3 4 5 6 7 8 9 10 12 13 14 1511 2 13
  • 15. A 316 SS B Hastelloy® C276 C Monel® 400 L 316 SS w/Teflon®-S coating on probe tubing and float P 316 SS w/PFA coating on probe tubing and float N Direct Insertion unit mounted in vessel without stilling well. C Direct Insertion unit mounted in chamber, bridle, or stilling well. N None See next page for our standard direct insertion floats offering. If a listed float does not meet your application requirements, consult factory for a custom design. 1 Measure Only the Total Liquid Level 2 Measure Only the Interface Level 3 Measure Both Total and Interface Level 0 Industrial Grade K ASME B31.1 L ASME B31.3 M ASME B31.3 & NACE MR0103/MR0175 N Industrial Grade & NACE MR0103/MR0175 Units mounted in stilling wells or chambers are provided with centering discs at the base of the probe Note: Maximum PL = 400 inches (999 cm) N 6 MATERIAL OF CONSTRUCTION wetted materials only 8 INSTALLATION CONSIDERATIONS 7 UNUSED 9 CONSTRUCTION CODE 10 LEVEL/INTERFACE MEASUREMENT PREFERENCE 11&12 MAGNETIC FLOAT(S) 13-15 PROBE LENGTH 1 2 3 4 5 6 7 8 9 10 12 13 14 1511 2 XXX Specify required insertion length. See figures to the right. Example: 87 inches = 087 Code 2 must be "A" Example: 120 centimeters = 120 Code 2 must be “C” 14
  • 16. Minimum Liquid Specific Gravity 316/316L SS Titanium Hastelloy® C Hygienic Service 316/316L SS SF1: 20 µin (0.51 µm) Hygienic Service 316/316L SS SF4: 15 µin (0.38 µm) ≥ 0.86 AA 2.0" (51 mm) dia. BA 2.0" (51 mm) dia. CA 1.85" (47 mm) dia. DA 2.0" (51 mm) dia. FA 2.0" (51 mm) dia. ≥ 0.83 AA 2.0" (51 mm) dia. BA 2.0" (51 mm) dia. CB 2.25" (57 mm) dia. DA 2.0" (51 mm) dia. FA 2.0" (51 mm) dia. ≥ 0.7 AB 2.3" (58 mm) dia. BA 2.0" (51 mm) dia. CB 2.25" (57 mm) dia. DB 2.3" (58 mm) dia. FB 2.3" (58 mm) dia. ≥ 0.68 AB 2.3" (58 mm) dia. BB 2.25" (57 mm) dia. 99 consult factory DB 2.3" (58 mm) dia. FB 2.3" (58 mm) dia. ≥ 0.64 AC 2.5" (64 mm) dia. BB 2.25" (57 mm) dia. 99 consult factory DC 2.5" (64 mm) dia. FC 2.5" (64 mm) dia. ≥ 0.52 99 consult factory dia. BB 2.25"(57 mm) dia. 99 consult factory 99 consult factory dia. 99 consult factory dia. < 0.52 99 consult factory 99 consult factory 99 consult factory 99 consult factory 99 consult factory Minimum Liquid Specific Gravities upper / lower 316/316L SS Titanium Hastelloy® C Hygienic Service 316/316L SS SF1: 20 µin (0.51 µin) Hygienic Service 316/316L SS SF4: 15 µin (0.38 µin) sinks thru floats on MA 2.0" (51 mm) dia. NA 2.0" (51 mm) dia. PA 1.85" (47 mm) dia. QA 2.0" (51 mm) dia. RA 2.0" (51 mm) dia.≤ 0.89 / ≥ 1.00 sinks thru floats on MB 2.0" (51 mm) dia. NB 2.0" (51 mm) dia. PB 1.85" (47 mm) dia. QB 2.0" (51 mm) dia. RB 2.0" (51 mm) dia.≤ 1.00 / ≥ 1.12 Code Total Interface 11 AA MA12 AB 13 AC 21 AA MB22 AB 23 AC 31 BA NA Code Total Interface 32 BB NA 41 BA NB 42 BB 51 CA PA 52 CB 61 CA PB 62 CB When utilizing two floats to measure total and interface liquid levels, reference the chart on the left to determine the appropriate float code to insert into the Jupiter model number. If the desired combination is not shown, consult your local sales representative or Orion to inquire about a custom float deisgn. JUPITER JM4 MODEL NUMBER | DIRECT INSERTION FLOAT SELECTION Direct Insertion Total Level Float (uppermost liquid layer) Direct Insertion Interface Level Float (lower or middle liquid layer) Two Floats for Total Level and Interface Measurement 15
  • 17. Temp Pressure Rating (includes 1.5x safety factor) ºF (ºC) psig (bar) AA, AB, AC, MA, MB DA, DB, DC, QA, QB FA, FB, FC, RA, RB BA, NA, NB BB CA, PA, PB CB 70 (21) 440 (30.3) 750 (51.7) 400 (27.6) 340 320 100 (38) 440 (30.3) 709 (48.9) 378 (26.1) 340 320 200 (93) 440 (30.3) 559 (38.5) 298 (20.6) 340 320 250 (121) 427 (29.4) 494 (34.0) 263 (18.2) 340 320 300 (149) 411 (28.4) 437 (30.1) 233 (16.1) 340 320 350 (177) 433 (29.9) 386 (26.6) 206 (14.2) 340 320 400 (204) 427 (29.4) 341 (23.5) 182 (12.6) 340 320 450 (232) 411 (28.4) 303 (20.9) 162 (11.1) 337 318 500 (260) 396 (27.3) 273 (18.8) 146 (10.0) 335 315 550 (288) 385 (26.5) 250 (17.2) 133 (9.2) 326 306 600 (316) 374 (25.8) 232 (16.0) 124 (8.5) 316 298 650 (343) 367 (25.3) 217 (14.9) 116 (8.0) 308 289 700 (371) 361 (24.9) 205 (14.1) 109 (7.5) 299 281 750 (399) 356 (24.6) 192 (13.2) 102 (7.1) 296 278 800 (427) 352 (24.3) 177 (12.2) 94 (6.5) 293 276 Float Code Dim. A in. (mm) Dim. B in. (mm) Dim. C in. (mm) AA,DA,FA 2.0 (51) 2.7 (69) 1.84 (47) AB,DB,FB 2.3 (58) 3.0 (76) 2.0 (51) AC,DC,FC 2.5 (64) 3.0 (76) 2.14 (54) BA 2.0 (51) 2.8 (71) 1.98 (50) BB 2.25 (57) 3.0 (76) 2.08 (53) CA 1.85 (47) 3.0 (76) 2.06 (52) CB 2.25 (57) 4.3 (109) 3.01 (76) MA,QA,RA 2.0 (51) 2.7 (69) 1.35 (34) MB,QB,RB 2.0 (51) 2.7 (69) 1.35 (34) NA 2.0 (51) 2.8 (71) 1.4 (36) NB 2.0 (51) 2.8 (71) 1.4 (36) PA 1.85 (47) 3.0 (76) 1.5 (38) PB 1.85 (47) 3.0 (76) 1.5 (38) DIM "A" DIAMETER DIM. "B" HEIGHT DIM. "C" MAGNET LOCATION (Submergence Depth) Float Diameter inches (mm) Probe Lengths ≤ 144 inches (366 cm) Probe Lengths > 144 in (366 cm) 3" sch. 5/10 3" sch. 40 4" sch. 5/10 4" sch. 40 4" sch. 80 4" sch. 160 4" sch. 10 4" sch. 40 1.85 (47)         2 (51)        2.3 (58)     2.5 (64)   3 (76) Reference the chart below to identify an appropriate chamber or stilling well size for your application. Adequate clearance is recommended to ensure proper float operation. Float Dimensions Sizing Chart for Chambers & Stilling Wells 16
  • 18. HAZARDOUS LOCATION APPROVALS Agency Protection Method Area Classification Explosion Proof Class I, Div 1, Group B, C and D, T4 Ta = -40ºC to +70ºC Type 4X, IP67 Intrinsically Safe Class I, II, III, Div 1, Group A, B, C, D, E, F, G, T4 Class I, Zone 0 AEx ia IIC T4 Ga Class I, Zone 0 Ex ia IIC T4 Ga Ta =-40ºC to + 70ºC Type 4X, IP67 Non-Incendive U.S.: Class I, II, III, Division 2, Group A, B, C, D, E, F, G, T4, Ta = -40ºC to 70ºC CANADA: Class I, Division 2, Group A,B,C,D T4, Ta = -40ºC to 70ºC Class I, Zone 2 AEx nA IIC T4 Gc Ta = -15ºC to 70ºC Class I, Zone 2 Ex nA IIC T4 Gc Ta = -15ºC to +70ºC Type 4X, IP67 Dust Ignition Proof Class II, III, Division 1, Group E, F and G, T4 Ta = -40ºC to +70ºC Type 4X, IP67 Flame Proof Pending -- inquire for availability Intrinsically Safe II 1 G Ex ia IIC T4 Ga Ta = -40ºC to +70ºC IP67 Non-Incendive II 3 G Ex nA IIC T4 Gc Ta = -15ºC to +70ºC IP67 Dust Ignition Proof II 2 D Ex tb IIIC Db T85ºC … T120ºC Ta = -15ºC to +70ºC IP67 Flame Proof Pending -- inquire for availability Intrinsically Safe Ex ia IIC T4 Ga Ta = -40ºC to +70ºC IP67 Non-Incendive Ex nA IIC T4 Gc Ta = -15ºC to + 70ºC IP67 Dust Ignition Proof Ex tb IIIC Db T85ºC … T120ºC Db Ta = -15ºC to +70ºC IP67 These units are in compliance with the EMC directive 2004/108/EC, the PED directive 97/23/EC and the ATEX directive 94/9/EC. ATEX 17
  • 19. NOTES: 1. For Explosion proof installations the I.S. ground terminal shall be connected to appropriate intrinsically safe ground in accordance with the Canadian Electrical code (CEC) or the national electrical code (NEC). For intrinsically safe installations the I.S. ground terminal does not require grounding. 2. Manufacturer’s installation instructions supplied with the protective barrier and the CEC or the NEC must be followed when installing this equipment. Barrier must be certified for Canadian & U.S. installation. 3. Control equipment connected to protective barriers must not use or generate more than 250 VDC or VRMS. 4. Agency approved dust tight seals must be used when transmitter is installed in Class II & III environments. 5. For supply connections, use wire suitable for the operating temperature. 6. Agency approved barriers with linear output characteristics must be used. SPECIAL CONDITIONS FOR SAFE USE: 1. The enclosure contains aluminum and is considered to present a potential risk of ignition by impact or friction. Care must be taken during installation and use to prevent impact or friction. 2. To maintain the T4 temperature code care shall be taken to ensure the enclosure temperature does not exceed 70ºC. 3. The risk of electrostatic discharge shall be minimized at installation, following the direction given in the instruction. 4. For Installation with ambient temperature of 70ºC, refer to the manufacturer’s instructions for guidance on proper selection of conductors. 5. Provisions shall be made to provide transient overvoltage protection to a level not to exceed 119Vdc. 6. WARNING – Explosion Hazard do not disconnect equipment when flammable or combustible atmosphere is present 7. When equipment is used in explosive dust atmospheres, the end user shall take precautions so that the thermal effects of the process temperature shall limit the equipment enclosure and probe surface temperatures to not exceed the required installation location temperature and shall be between T85ºC and T120ºC. THE FOLLOWING APPROVAL STANDARDS ARE APPLICABLE: FM3600:2011, FM3610:2010, FM3611:2004, FM3615:2006, FM3616:2011, FM3810:2005, ANSI/ISA60079-0:2013, ANSI/ISA 60079-1:2009, ANSI/ISA 60079-11:2013, ANSI/ISA 60079-15:2012, ANSI/ISA 60079-26:2011, NEMA 250:2003, ANSI/IEC 60529:2004, C22.2 No. 0.4:2009, C22.2 No. 0.5:2008 C22.2 No. 30:2007 C22.2 No. 94:2001, C22.2 No. 157:2012, C22.2 No. 213:2012 C22.2 No. 1010.1:2009 CAN/CSA 60079-0:2011 CAN/CSA 60079-1:2011 CAN/CSA 60079-11:2011 CAN/CSA 60079-15:2012 C22.2 No. 60529:2005 EN60079-0:2012, EN60079-11:2012 EN60079-15:2010 EN60079-31:2009 EN60529+A1:1991-2000 IEC60079-0:2011 IEC60079-11:2011 IEC60079-15:2010 IEC60079-31:2008 18
  • 20. 2105 Oak Villa Blvd. | Baton Rouge, LA 70815 office 225.906.2343 | fax 225.906.2344 | info@orioninstruments.com www.orioninstruments.com Bulletin: ORI-150 Effective: January 2016