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Intercomp Capabilities 060415 (1)


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Intercomp Capabilities 060415 (1)

  1. 1. 2 We deliver the future for visionary companies. Together, we deliver beyond component sourcing with VA/VE, engineering and supply chain management services.
  2. 2. 3 Overview – Intercomp USA Aerospace & Defense Automotive & Off-Road Medical Devices Consumer Electronics
  3. 3. 4 Overview – Intercomp USA  Passive Silicon Devices  Active Silicon Devices  Sensors  Connectors  Wireless Communications  Power Conversion  Franchise partner From prototype to production to distribution
  4. 4. 5 Intercomp USA VA/VE and Engineering Services  Complete BOM component selection and product life cycle analysis using Silicon Expert  Manage component EOL with strategic last time buys  Our EE’s will Identify component 2nd sources to mitigate single source supply risk.  Transition from a fixed overhead cost to a project-based variable cost approach model  Engineering support ranging from initial clean sheet product concept and prototyping through full production.  Complete reverse Engineering of electrical and mechanical assemblies.  Engineering staffing services available for PCB layout, BOM configuration, schematics, block diagrams, & mechanical enclosures Your competitive advantage and friend to your bottom-line.
  5. 5. 6 Value Analysis / Value Engineering (VA/VE) Services A 3 Tier Process for product teardown & reverse engineering with VAVE analysis to reduce cost. • BOM cost analysis • DFM/DFA review • Manufacturing process improvement • Direct 2nd source drop-in alternatives • Board level testing alternatives • AOI/AXI or functional testing TIER 1 • Complete PCB re-spin for 2nd sourcing • Minor circuit & footprint layout optimization • Material substitutions • Manufacturing process changes • Board level testing alternatives adding test points for ICT or flying probe TIER 2 • Complete system and architecture changes • Tooling changes • Fixture changes TIER 3
  6. 6. 7 Supply Chain Management & Strategic Sourcing • Pricing & contract negotiation • Minimum order quantity optimization • VA/VE services • Third-party purchasing staffing support • In-house prototyping • EMS Kitting Services • Box build assembly • KPI dashboards including OTD, PPM, & PPV • Inventory turn analysis • Implementation of JIT, KANBAN, & PULL • Business model scaling • Vendor alignment • Preferred strategic supplier collaboration • Strategic outsourcing Cost Reduction Strategic Sourcing Assistance Product Acceleration Purchasing & Operations Optimization
  7. 7. 8 Quality Product Life Cycle Management  Process quality documentation creation including APQP, DFMEA, and 8D Analysis.  PPAP submissions including balloon drawings, dimensional reports, process flow, control plans, PFMEA, and first article inspections.  Continuous Improvement, Lean, Six Sigma background.  Assist with ISO 9001, 14001, and AS9100 certifications.  Supplier process and systems audits.  Product verification, validation, testing, and certifications to ensure compliance.  Advice on inspection techniques, quality control gauges, fixtures, and tooling for optimal success.  Quality sorting and rework capabilities in South Florida
  8. 8. 9 Sorting and Rework Services  Onsite or offsite sorting and containment 24/7.  Rework or repair in-house or at our warehouse location in South Florida.  Warehouse and supply inventory back to you as needed.  Improve Supplier relationships  ISO-14001 disposition of scrap materials.  Reduced scrap, labor, and operating costs.  State-of-the-art scanning technology.  Reflash support  Reverse logistics
  9. 9. 10 A FREE Bill of Material Assessment  Evaluation of your new or current bill of materials (BOM).  Review of current suppliers and sourcing strategies  Identification of end-of-life components using our proprietary software  Plan and inventory last time buys for electronic components  Suggest and sample new design with a low risk soft roll transition plan  Suggest second sources to reduce supply chain risk and cost on PCBA’s  Strategic suggestions to reduce cost of sheet metal, die cast, CNC machining, and plastics parts.
  10. 10. 11 Questions? For a copy of our Line Card please go to If you have questions or wish to have our engineering staff conduct a FREE BOM Assessment contact your sales consultant or: David Sepanik Director – Engineering and Supply Chain Services O 954.493.6461 C 954.706.9050 F 954.493.6573 E
  11. 11. 12 Glossary of Terms AOI: Automated optical inspection AXI: Automated X-Ray Inspection BOM: Bill of material CAE: Computer aided engineering analysis DFA: Design for assembly DFM: Design for manufacturing DFMA: Design failure mode and analysis EMS: Electronics manufacturing service provider FEA: Finite element analysis ICT: Integrated circuit test IP: Intellectual property JIT: Just in time KPI: Key performance indicators OEE: Overall equipment effectiveness OS: Operating system OTD: On time delivery PCB: Printed circuit board (raw fab) PCBA: Printed circuit board assembly PLM: Product lifecycle management PPM: Parts per million PPAP: Production part approval process VAVE: Value add value engineering
  12. 12. 13 Counterfeit Mitigation • Intercomp is ISO-9001 & AS9120 Certified and compliant to SAE AS6081 as well as AS5553 • We purchase materials from authorized franchised source or OCM original component manufactures • We retain records providing supply chain traceability back to the OCM • Intercomp receives counterfeit warnings from ERAI, GIDEP, & IDEA • In the event our customers buy product without traceable certifications these are the ways to mitigate any fraudulent or counterfeit parts: Minimum required tests for ACTIVE and PASSIVE Components o Documentation and packaging (non-destructive) o External visual and microscopic inspections o Remarking and resurfacing (destructive} o Solvent test for remarking o Radiological (X-Ray) inspection o Lead finish evaluation o Delid/Decapsulation internal analysis (destructive) o Solderability testing