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Fortschritte in der KaffeeröstungKreyenborg Group                   Maik Weber – KVI Weber, Bitterfeld                   w...
ODER …Kreyenborg Group                   www.kreyenborg-group.com   © 2009 (2)
Was passiert, wenn die Lottofee mit Infrarotlicht                   spielt?Kreyenborg Group                   Maik Weber –...
ODER …Kreyenborg Group                   www.kreyenborg-group.com   © 2009 (4)
Neues Infrarot-Drehrohr für Batch-Anwendungen                   zur thermischen Behandlung von SchüttgüternKreyenborg Grou...
KREYENBORG-Gruppe                                     KVI WeberKreyenborg Group                                     Infrar...
KREYENBORG-Gruppe                                     o Gründung 1953Kreyenborg Group                                     ...
KREYENBORG-Gruppe                                     o 80 Mitarbeiter BKG mbH, MünsterKreyenborg Group                   ...
KREYENBORG-Gruppe                                     KVI WeberKreyenborg Group                                     Infrar...
KVI Weber                                        o Beratungsbüro und Industrievertretung – gegründet 2007                 ...
KVI Weber                                               Polymerherstellung und -verarbeitung                              ...
KVI Weber                                               Polymerherstellung und -verarbeitung (speziell PA 6, PET)         ...
KVI Weber                                               Polymerherstellung und -verarbeitung (speziell PA 6, PET)         ...
KVI Weber                   Partnerunternehmen von KVI WeberKreyenborg Group                   www.kreyenborg-group.com   ...
KREYENBORG-Gruppe                                     KVI WeberKreyenborg Group                                     Infrar...
Infrarot-Batch-DrehrohrKreyenborg Group                                     Energiesparen in kürzester Zeit               ...
Infrarot-Batch-Drehrohr –Kreyenborg Group   Energiesparen in kürzester Zeit                   www.kreyenborg-group.com    ...
Infrarot-Batch-Drehrohr –                   Energiesparen in kürzester Zeit                                               ...
Infrarot-Batch-Drehrohr –                   Energiesparen in kürzester Zeit                   Funktionsweise des Infrarot-...
Infrarot-Batch-Drehrohr –                   Energiesparen in kürzester Zeit                   Funktionsweise des Infrarot-...
Infrarot-Batch-Drehrohr –                   Energiesparen in kürzester Zeit                   Funktionsweise des Infrarot-...
Infrarot-Batch-Drehrohr –                   Energiesparen in kürzester Zeit                   Funktionsweise des Infrarot-...
Infrarot-Batch-Drehrohr –                   Energiesparen in kürzester Zeit                   Kurzwellige Infrarotstrahlun...
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Präsentation KVI - Batch-IRD

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Infrarot-Drehrohr-Trockner und Kristallisator für Kleinmengen und Chargen

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Präsentation KVI - Batch-IRD

  1. 1. Fortschritte in der KaffeeröstungKreyenborg Group Maik Weber – KVI Weber, Bitterfeld www.kreyenborg-group.com © 2009 (1)
  2. 2. ODER …Kreyenborg Group www.kreyenborg-group.com © 2009 (2)
  3. 3. Was passiert, wenn die Lottofee mit Infrarotlicht spielt?Kreyenborg Group Maik Weber – KVI Weber, Bitterfeld www.kreyenborg-group.com © 2009 (3)
  4. 4. ODER …Kreyenborg Group www.kreyenborg-group.com © 2009 (4)
  5. 5. Neues Infrarot-Drehrohr für Batch-Anwendungen zur thermischen Behandlung von SchüttgüternKreyenborg Group Maik Weber – KVI Weber, Bitterfeld www.kreyenborg-group.com © 2009 (5)
  6. 6. KREYENBORG-Gruppe KVI WeberKreyenborg Group Infrarot-Batch-Drehrohr www.kreyenborg-group.com © 2009 (6)
  7. 7. KREYENBORG-Gruppe o Gründung 1953Kreyenborg Group o Service weltweit, Niederlassungen in USA und China o 150 Mitarbeiter Kreyenborg GmbH, Münster o Filtrationstechnik o Pumpentechnik o Ventiltechnik o 15 Mitarbeiter Kreyenborg PT GmbH, Senden o Anlagentechnik o Silos o Mischer o Extruder-Zuführsysteme o Infrarot-Technik www.kreyenborg-group.com © 2009 (7)
  8. 8. KREYENBORG-Gruppe o 80 Mitarbeiter BKG mbH, MünsterKreyenborg Group o Unterwasser-Granulierungen o Zentrifugal-Trockner o PET Verarbeitung CrystallCut® o 55 Mitarbeiter BSG GmbH, Uedem o Automatisierungen o Visualisierungen o Analysesysteme www.kreyenborg-group.com © 2009 (8)
  9. 9. KREYENBORG-Gruppe KVI WeberKreyenborg Group Infrarot-Batch-Drehrohr www.kreyenborg-group.com © 2009 (9)
  10. 10. KVI Weber o Beratungsbüro und Industrievertretung – gegründet 2007 o Standort: Bitterfeld, Tätigkeitsgebiet Nord- und Ostdeutschland o 18 Jahre Tätigkeit in Chemie, Petrochemie und Polymerherstellung und -verarbeitungKreyenborg Group o Beratungsschwerpunkte: Kunststofftechnologie Polymerherstellung und -verarbeitung Verfahrenstechnik Thermische und mechanische Verfahren Industrievertretung o Mitgliedschaften: Fördergemeinschaft für Polymerentwicklung und Kunststofftechnik in Mitteldeutschland – POLYKUM e.V. Förderverein WIP-Kunststoffe e.V. Wissens- und Innovations-Netzwerk Polymertechnik www.kreyenborg-group.com © 2009 (10)
  11. 11. KVI Weber Polymerherstellung und -verarbeitung Maschinenausrüstung für die KunststoffverarbeitungKreyenborg Group energetische Optimierung verfahrenstechnischer Prozesse industrielle Kühl- und Kältetechnik für die chemische Industrie, Kunststoffherstellung und –verarbeitung thermische Prozesse (Destillation, Trocknung u.a.) www.kreyenborg-group.com © 2009 (11)
  12. 12. KVI Weber Polymerherstellung und -verarbeitung (speziell PA 6, PET) Maschinenausrüstung für die KunststoffverarbeitungKreyenborg Group energetische Optimierung verfahrenstechnischer Prozesse industrielle Kühl- und Kältetechnik für die chemische Industrie, Kunststoffherstellung und –verarbeitung thermische Prozesse (Destillation, Trocknung u.a.) www.kreyenborg-group.com © 2009 (12)
  13. 13. KVI Weber Polymerherstellung und -verarbeitung (speziell PA 6, PET) Maschinenausrüstung für die KunststoffverarbeitungKreyenborg Group energetische Optimierung verfahrenstechnischer Prozesse industrielle Kühl- und Kältetechnik für die chemische Industrie, Kunststoffherstellung und –verarbeitung thermische Prozesse (Destillation, Trocknung u.a.) www.kreyenborg-group.com © 2009 (13)
  14. 14. KVI Weber Partnerunternehmen von KVI WeberKreyenborg Group www.kreyenborg-group.com © 2009 (14)
  15. 15. KREYENBORG-Gruppe KVI WeberKreyenborg Group Infrarot-Batch-Drehrohr www.kreyenborg-group.com © 2009 (15)
  16. 16. Infrarot-Batch-DrehrohrKreyenborg Group Energiesparen in kürzester Zeit www.kreyenborg-group.com © 2009 (16)
  17. 17. Infrarot-Batch-Drehrohr –Kreyenborg Group Energiesparen in kürzester Zeit www.kreyenborg-group.com © 2009 (17)
  18. 18. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Einlauftrichter Drehrohr mit MischelementenKreyenborg Group Infrarot Modul Kühlluftzufuhr für das Infrarotmodul Auslauftrichter www.kreyenborg-group.com © 2009 (18)
  19. 19. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Funktionsweise des Infrarot-Batch-Drehrohres Step 1: Befüllen des DrehrohresKreyenborg Group Über den Einlauftrichter wird die benötigte Chargenmenge über einen Sperrschieber in das Drehrohr eingelassen. Die gesamte Charge (Batch) wird in einem Zug in das Drehrohr gefüllt. www.kreyenborg-group.com © 2009 (19)
  20. 20. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Funktionsweise des Infrarot-Batch-Drehrohres Step 2: Kristallisations- bzw. TrocknungsprozessKreyenborg Group Das Drehrohr rotiert im Uhrzeigersinn bei voreingestellter Drehzahl. Das Material überströmt bei dieser Drehrichtung die kiemenartigen Haupt-Mischelemente. Eine zusätzliche Durchmischung wird durch weitere, pyramidenförmige Mischelemente unterstützt. www.kreyenborg-group.com © 2009 (20)
  21. 21. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Funktionsweise des Infrarot-Batch-Drehrohres Step 2: Kristallisations- bzw. TrocknungsprozessKreyenborg Group Die IR Strahler werden zugeschaltet und erwärmen das Material bis zu einer vorgegebene Temperatur. Bei Bedarf können auch Temperaturrampen mit Trocknungsprofilen eingestellt werden (Option Steuerungssystematik). Das Material wird in der geschlossenen Trommel für eine definierte Dauer und mit einem definierten Energieeintrag thermisch behandelt. www.kreyenborg-group.com © 2009 (21)
  22. 22. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Funktionsweise des Infrarot-Batch-Drehrohres Step 3: Entleeren des DrehrohresKreyenborg Group Der Prozess kann entweder nach einer definierten Zeit oder nach dem Erreichen einer definierten Zieltemperatur beendet werden. Das Drehrohr rotiert nun gegen den Uhrzeigersinn bei voreingestellter Drehzahl. Das Material unterströmt die kiemenartigen Längsmischelemente und wird in den Auslauftrichter befördert. Das Drehrohr wird dabei restlos entleert. www.kreyenborg-group.com © 2009 (22)
  23. 23. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Kurzwellige Infrarotstrahlung – Erwärmung von innenKreyenborg Group Halogen Short wave Strahlungsintensität Fast midwave Carbon midwave T Partikel > T Umgebung 0 1 2 3 4 5 [µm] www.kreyenborg-group.com © 2009 (23)
  24. 24. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit KREYENBORG Infrarot-Module Infrarotstrahler mit langer Lebensdauer Infrarotstrahler mit integriertem ReflektorKreyenborg Group geringe Wartungskosten innovatives, sicheres Kühlkonzept Aluminiumoxidkeramik www.kreyenborg-group.com © 2009 (24)
  25. 25. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit KREYENBORG Infrarot-Module ausführlich getestetes Infrarot-ModulKreyenborg Group www.kreyenborg-group.com © 2009 (25)
  26. 26. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Vielfältige Steuerungsoptionen Innovative Touch-Screen Steuerung für einfache Bedienung und Steuerung des Prozesses Rezeptfunktionen für verschiedene AnwendungenKreyenborg Group Online - Service via Modem möglich www.kreyenborg-group.com © 2009 (26)
  27. 27. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Kristallisation und Trocknung innerhalb von Minuten Prozesszeiten zwischen wenigen Minuten bis zu Stunden steuerbarKreyenborg Group Temperature Profile IR Drying Process 200 180 PET Crystallization P ro cess T em p eratu re [°C ] 160 140 PET Crystallization+ Drying 120 100 PLA Crystalllization+Drying 80 60 40 20 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Residence time [min] www.kreyenborg-group.com © 2009 (27)
  28. 28. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Zuverlässiger und reproduzierbarer Prozess exakte Temperaturregelung und VerweilzeitsteuerungKreyenborg Group Temperature Regulation IRD 170 160 150 T1 setpoint Temperature [°C] 140 T1 actual value 130 T2 setpoint 120 T2 actual value T3 actual value 110 T3 [°C] Ist 100 90 80 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Process time [min] www.kreyenborg-group.com © 2009 (28)
  29. 29. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Hohe Energie-Effizienz weniger Energie pro kg/h direkter Wärmeeintrag durch IR-StrahlungKreyenborg Group Energy Consumption over Throughput [W/kg/h] PET Crystallization @ 140 ° Throughput approc. 300 kg/h C, 120 Energy consumption [W/kg/h] 115 110 105 100 95 90 85 80 1 2 3 4 5 6 7 8 9 10 Tim e [h] www.kreyenborg-group.com © 2009 (29)
  30. 30. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Überzeugende Vorteile: kürzeste Verweilzeiten (Minuten statt Stunden) geringer Energieverbrauch im Vergleich zu konventionellen SystemenKreyenborg Group hohe Flexibilität durch geringe Materialmengen im Trocknungsprozess exzellente Durchmischung des Materials durch permanente Bewegung keine Entmischung unterschiedlicher Materialien leichte Zugänglichkeit für schnelle Reinigung geeignet für nahezu alle Schüttgüter und für hohe Eingangsfeuchten über 1% www.kreyenborg-group.com © 2009 (30)
  31. 31. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit Potential: Lebensmittel FuttermittelKreyenborg Group Chemie/Pharma Umwelttechnik Sonderprodukte Kunststoffe Granulat, Mahlgut und Pulver www.kreyenborg-group.com © 2009 (31)
  32. 32. Infrarot-Batch-Drehrohr – Energiesparen in kürzester Zeit KREYENBORG Infrarot-Technikum verschiedene diskontinuierliche und kontinuierliche Infrarot-Drehrohr-Typen verfügbar Versuche bis zu 500 kg/h Produktionssimulationen möglichKreyenborg Group Isolierter Pufferbehälter / Trockenlufttrockner für Restfeuchten unter 50 ppm vorhanden Restfeuchte-Bestimmung mit Karl Fischer Titration / Abaoni Hydro Tracer und Halogen-Moisture Analyzer (Mettler Toledo) www.kreyenborg-group.com © 2009 (32)
  33. 33. Ihre Ansprechpartner: Kreyenborg Plant Technology GmbH & Co. KGKreyenborg Group Messingweg 18 48308 Senden | Deutschland Tel. +49 2597 939970 Fax +49 2597 9399760 www.kreyenborg-pt.de KVI Weber | Maik Weber Schleswiger Str. 6 06749 Bitterfeld | Deutschland Tel. +49 3493 433760 Fax +49 3493 824176 E-Mail kvi@weber-btf.de www.kvi-weber.de www.kreyenborg-group.com © 2009 (33)

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