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KSM Electronics Capabilities - AS9100-Certified Custom Cable and Wire Harness Assemblies


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KSM Electronics is an AS9100-certified global contract cable manufacturer that connects ideas to solutions for our customers. We produce custom cable and wire harness assemblies, electromechanical/box builds and more. From aerospace to medical applications, we provide high-quality, timely cable solutions for wide-ranging industries.
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KSM Electronics Capabilities - AS9100-Certified Custom Cable and Wire Harness Assemblies

  2. 2. ABOUT US
  3. 3. KSM Electronics is a global contract manufacturer. We produce custom cables, wire harness assemblies, electromechanical/box builds and more. We work with world-class companies to bring products such as the latest GPS, cockpit radios and mechanical technologies to market. z Who We Are
  4. 4. With 3 locations in North America and long-standing relationships with plants in China, we have extensive capabilities to solve for varied manufacturing and engineering needs globally. Our highly experienced, in-house engineering team works with you to ensure you always receive the best possible product, quickly and cost-effectively. KSM FLORIDA 5607 Hiatus Road Suite 600 Tamarac, FL 33321, US KSM ILLINOIS 27745 Diehl Road Warrenville, IL 60555, US KSM MEXICO Diagonal Lorenzo de La Garza 59 S/N Ciudad Industrial Matamoros, Tamaulipas Mexico 87494 OurAdvantage
  5. 5. Build-To-Print- Manufacturing Think of KSM as an extension of your team. Whether transforming a good idea into a great product, reverse engineering an existing part or building custom wire harness assemblies, we deliver products of unrivaled quality with low lead times. • Research and Development • CAD Capabilities • Prototyping • Reverse Engineering • 3D Printing • Custom Cable and Wire • Electromechanical/Box Builds • Custom Overmolding • Potting • Custom Services Harness Assemblies
  6. 6. Industries We Serve Our products solve for the unique challenges that arise in a wide variety of industries. TRANSPORTATION MARINE MILITARY GOVERNMENT COMMUNICATIONS INDUSTRIAL MEDICAL SECURITY AEROSPACE / AVIONICS ENERGY
  7. 7. Certifications We strive to ensure excellency in our process from all angles. Our certifications directly support and enhance the work we do with our clients.
  8. 8. HOW WE DO IT
  9. 9. We believe in a cost-effective, transparent process that solves for your manufacturing and engineering needs. Process And Services Chart
  10. 10. Engineering Services Our in-house expert engineering team collaborates with you to bring your great ideas and assets to life. RESEARCH & DEVELOPMENT CAD CAPABILITIES PROTOTYPING REVERSE ENGINEERING 3D PRINTING
  11. 11. Cable And Wire Harness Assembly Our smart manufacturing process minimizes cost and maximizes your return, without ever sacrificing quality. • Automated Cutting • Wire Processing Including Speciality and Limitless Terminations and Connections, and Coax Cables • Heat Shrink Tubing and Label Printing
  12. 12. Electromechanical/Box Builds We help you execute by first building your cable or wire harness assemblies and then connecting them to PC boards or other equipment. Our electromechanical and box builds reduce your overhead costs and simplify your purchasing process.
  13. 13. Custom Overmolding And Potting We have two-shot, two-color and two-material overmolding capabilities. We custom overmold wire terminations to ensure pull strength, to act as a protectant moisture seal and for an overall cleaner-looking connection. To increase the effectiveness and safety of your product, we also offer potting services as a cost-effective alternative to injection molding. Step 1: Cable Assembly Step 2: Pre-Mold Step 3: Finished Overmold
  14. 14. 14 Custom Processes We deliver custom solutions, adding value to your products. • Ultrasonic Metal Welding • Laser and Inkjet Printing • Autosplice Machining
  15. 15. Quality And Product Testing Have confidence you are receiving the best product possible with our proven processes of engineering and testing for top-quality from start to finish. 15 • APQP • Level 1-5 PPAPs • AQL • In-Process Inspection • FAI • Source and Final Inspections • Dock Audits
  16. 16. We guarantee you receive your product in a timely, efficient manner. Delivery • Just-In-Time Manufacturing • Accelerated Delivery Schedules • VMI/KanBan • In-Plant Stores • Dock to Stock Certification
  17. 17. Need Something Custom? Our adaptability, subject matter expertise and buying power allow us to build nearly any product.
  18. 18. Visit