Bon Source Capabilities

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  • Bon Source Capabilities

    1. 1. Bon Source Technologies - Overview
    2. 2. Leveraging Global Engineering “ In today’s constant changing business environment competitive markets require innovative approaches to delivering real value. ” creating competitive advantage
    3. 3. Who we are <ul><li>We are a Technology Intensive Solutions and Services company </li></ul><ul><li>We develop & deliver Engineering,Software Solutions & Services to our Clients </li></ul><ul><li>We relentlessly work to earn our customer TRUST </li></ul>
    4. 4. <ul><li>Highly differentiated next generation global services </li></ul><ul><ul><li>Invest in Product development process rigor </li></ul></ul><ul><ul><li>Conforming to ISO & CMM4 standards </li></ul></ul><ul><ul><li>Focus on risk-mitigation, cost compression and time acceleration </li></ul></ul><ul><li>Strong focus on deepening customer relationships </li></ul><ul><ul><li>Investing in making each partnership a win/win </li></ul></ul><ul><ul><li>Creating a seamless extension to engineering team </li></ul></ul><ul><ul><li>Relentlessly work to earn our customer trust </li></ul></ul><ul><li>Stability and Continuity </li></ul><ul><ul><li>Bon Source enjoys high employee retention levels </li></ul></ul><ul><ul><li>Retention strategies guarantee high productivity, motivation and top-of-line hiring </li></ul></ul>creating competitive advantage Corporate Profile
    5. 5. Our Engineering Services <ul><li>Mechanical Engineering Services </li></ul><ul><li>Civil Engineering Services </li></ul><ul><li>Manufacturing Resource Services </li></ul><ul><li>Software Solutions & Services </li></ul><ul><ul><li>Application Software Development </li></ul></ul><ul><ul><li>Application Software Enhancement and Maintenance </li></ul></ul><ul><ul><li>Hosting and Website </li></ul></ul><ul><ul><li>Pre-built Solutions </li></ul></ul>creating competitive advantage
    6. 6. Delivery Model creating competitive advantage Project Study of Client requirements Project Acceptance Transfer to Team Data Management Transfer to Offshore through secured e-Transfer Project Execution Onsite Customer Approval at each stage Project Execution Off Shore Transfer of completed project to Client through secured e-Transfer Project Completion
    7. 7. Quality Process <ul><li>Dedicated Q.C.Team for every project to ensure Zero Defect Delivery </li></ul><ul><li>Three step check built-in quality process </li></ul><ul><li>Check list setup for Engineering standards for every project </li></ul><ul><li>Maintenance of Engineering Standards and Process Repository </li></ul><ul><li>Reuse of “Body of Knowledge Process Assets” </li></ul><ul><li>Complies with ISO 9000 delivery process </li></ul>creating competitive advantage
    8. 8. Our People... Profile creating competitive advantage Designer / Draftsman Team Leaders Project Leaders Project Manager Product Engineers / FEA Consultants Masters in Engineering with over 10-12 Years Industry Experience Engineering Graduates with over 6-8 Years Experience Engineering Graduates with 4-5 Years Experience Engineering Graduates with 3-4 Years Experience Engineering Graduates/Diploma holders with 2-5 Years Experience
    9. 9. Our People... Some Attributes <ul><li>Graduates and Masters from the top Engineering Schools </li></ul><ul><li>Supervisors with deep shop-floor experience </li></ul><ul><li>Deep knowledge in leading CAD/CAM/CAE/PLM software </li></ul><ul><li>Superior delivery capabilities and customer focus </li></ul><ul><li>Total adherence to quality and time commitments </li></ul><ul><li>Proficiency in industry / country / company specific standards </li></ul><ul><li>Distinct contribution and unique expertise of every individual </li></ul>creating competitive advantage
    10. 10. Technical/Collaborative Infrastructure <ul><li>Highly Scalable, Reliable & Flexible Network Setup </li></ul><ul><li>High bandwidth connectivity </li></ul><ul><li>Video and Voice over IP capable </li></ul><ul><li>Contingency planning for all Data </li></ul><ul><li>Highly Secure network environment </li></ul><ul><li>24x7 Accessibility to all servers </li></ul><ul><li>Project Specific environment capable </li></ul><ul><li>In-house Administration of all network environment </li></ul><ul><li>Helped customers with their IT infrastructure </li></ul>creating competitive advantage
    11. 11. Facilities... On command creating competitive advantage Design For Manufacturing and Analysis Pro/E Manufacturing I-deas Manufacturing Unigraphics Manufacturing Ansys I-deas-Simulation Nastran Cosmos Patran HyperMesh Pro/Engineer Ideas Catia Unigraphics Solidworks AutoDesk Suites Solid Edge CAM CAE CAD Software Platforms
    12. 12. Where we can complement you... ...in your Concept to Customer Realization Business <ul><li>Conceptualization and Industrial Design </li></ul><ul><li>Parametric 3D Modeling and Detailing </li></ul><ul><li>Finite Element Analysis [FEA] </li></ul><ul><li>Rapid Prototyping </li></ul><ul><li>Tool Design </li></ul><ul><li>Mold Design </li></ul><ul><li>Reverse Engineering </li></ul><ul><li>Legacy Data Conversion </li></ul>
    13. 13. Where we can complement you... <ul><li>Special Purpose Machine Design [SPM] </li></ul><ul><li>Customization & KBE Solutions </li></ul><ul><li>Design for Manufacturing and Assembly (DFMA) </li></ul><ul><li>Computer Aided Manufacturing [CAM] </li></ul><ul><li>Product Data Management [PDM] </li></ul>...in your Concept to Customer Realization Business
    14. 14. Value Proposition <ul><li>Cost compression: </li></ul><ul><ul><li>30% - 50% lower </li></ul></ul><ul><li>(Stretch engineering dollars) </li></ul><ul><li>Service Delivery Acceleration </li></ul><ul><ul><li>20% -30% faster </li></ul></ul><ul><ul><li>Effective Onsite-Offshore delivery model increases quality and accelerates timelines </li></ul></ul><ul><li>Risk Mitigation: </li></ul><ul><ul><li>Predictable cost </li></ul></ul><ul><ul><li>On-site Engagement Manager </li></ul></ul><ul><li>Instantaneous capacity addition </li></ul><ul><li>Availability of specialized knowledge and skills on demand </li></ul><ul><li>Deliverables guaranteed (Time and quality) </li></ul><ul><li>Lets designers do what they are best at –DESIGN </li></ul><ul><li>Reduced management overhead </li></ul>creating competitive advantage 24 hour work-day
    15. 15. Lessons learnt (1/2) <ul><li>Require good mediators/coordinators </li></ul><ul><ul><li>To solve communication issues due to language and cultural differences </li></ul></ul><ul><ul><li>To suggest improvements continuously </li></ul></ul><ul><ul><li>To act as “harmonizers” </li></ul></ul><ul><ul><ul><li>Ex: prevent productivity measurements and associated disastrous communications </li></ul></ul></ul><ul><ul><li>To shield teams from the wearing effect of working from a distance </li></ul></ul><ul><li>Communication is key </li></ul><ul><li>Lots of travels / exchanges </li></ul><ul><ul><li>Hard to work with someone you haven’t seen </li></ul></ul><ul><ul><ul><li>Leads to misunderstandings </li></ul></ul></ul><ul><ul><li>Help share knowledge at all levels </li></ul></ul><ul><li>Lots of discipline </li></ul><ul><ul><ul><li>Review meetings </li></ul></ul></ul><ul><li>Avoid micro management </li></ul>creating competitive advantage Value in team knowledge sharing Usage frequency “ Word” doc Travels Video Conf. Phone Mailing list/forum email chat
    16. 16. Lessons learnt (2/2) <ul><li>Share activities between onsite/offshore </li></ul><ul><ul><li>Improve team spirit/job satisfaction </li></ul></ul><ul><ul><li>Allow offshore people to progress </li></ul></ul><ul><ul><li>Share the global knowledge and thus improve efficiency </li></ul></ul><ul><li>Exchange of knowledge in both directions </li></ul><ul><ul><li>On how to deliver </li></ul></ul><ul><ul><li>On cultures / languages </li></ul></ul><ul><li>Broadening of vision for all participants </li></ul><ul><li>Key skill for participants: working in an international team </li></ul><ul><li>Organization are more and more distributed </li></ul><ul><ul><li>Will require practices for working from a distance </li></ul></ul><ul><li>Strive for continuos improprement </li></ul><ul><li>Establish a team spirit with virtual teams </li></ul><ul><li>Shared expectations </li></ul>creating competitive advantage
    17. 17. The Team Experience <ul><li>Automotive Components </li></ul><ul><li>Automotive Interiors </li></ul><ul><li>Industrial Machinery </li></ul><ul><li>Special Purpose Machines </li></ul><ul><li>Analysis </li></ul><ul><li>Reverse Engineering </li></ul>
    18. 18. CASE STUDIES
    19. 19. Automotive Components <ul><li>Software: I-deas </li></ul><ul><li>Component: Engine Head block </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>3D Modeling </li></ul></ul><ul><ul><li>2D Drafting </li></ul></ul><ul><li>Software: I-deas </li></ul><ul><li>Component: Water Pump Assembly </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>3D Modeling </li></ul></ul><ul><ul><li>2D Drafting </li></ul></ul>
    20. 20. Automotive Components <ul><li>Software : I-deas </li></ul><ul><li>Component : Automotive Floor </li></ul><ul><li>Job: Sheet metal Design </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modelling and Filleting </li></ul></ul><ul><li>Software: I-deas </li></ul><ul><li>Component: Cross Member </li></ul><ul><li>Job: Sheet Metal Design according to Ford Standards </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modelling and Detailing </li></ul></ul>
    21. 21. Automotive Components <ul><li>Software: I-deas </li></ul><ul><li>Component: Automotive Gasket </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Product Design </li></ul></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Part Drawing </li></ul></ul><ul><li>Software: Pro-E </li></ul><ul><li>Component: Front Hub </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Product Design </li></ul></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Part Drawing </li></ul></ul>
    22. 22. Automotive Components <ul><li>Software: I-deas </li></ul><ul><li>Component: Wheel Cover </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Analysis using COSMOS </li></ul></ul><ul><li>Software: CATIA </li></ul><ul><li>Component: Seat Recliner Mechanism </li></ul><ul><li>Job: Modeling, Assembly and Analysis of Gear Mechanism </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling and Assembling of Components </li></ul></ul><ul><ul><li>2D Detailing of The assembly and Components </li></ul></ul><ul><ul><li>Gear tooth analysis with load conditions given by client to find the failing part </li></ul></ul>
    23. 23. Automotive Interiors <ul><li>Software: CATIA </li></ul><ul><li>Component: Bucket Seat Assembly </li></ul><ul><li>Job: Designing Modeling and Detailing </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling and Assembling of Components </li></ul></ul><ul><ul><li>2D Detailing of The assembly and Components </li></ul></ul><ul><li>Software: CATIA </li></ul><ul><li>Component: Seat Frame Assembly </li></ul><ul><li>Job: Designing, Modeling and Detailing </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling and Assembling of Components </li></ul></ul><ul><ul><li>2D Detailing of The assembly and Components </li></ul></ul>
    24. 24. Automotive Interiors <ul><li>Software: CATIA </li></ul><ul><li>Component: Truck Cabin front Facia </li></ul><ul><li>Job: Re-Engineering and Re Design </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Re Engineering with reference to LCV Cabin to make HCV cabin </li></ul></ul><ul><ul><li>Interference Study with Various Cabin components </li></ul></ul><ul><ul><li>2D Detailing for Manufacture and Tooling Setup </li></ul></ul>
    25. 25. Automotive Interiors <ul><li>Software: Pro/Engineer </li></ul><ul><li>Component: Door Lock Mechanism </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Sheet metal design </li></ul></ul><ul><ul><li>Assembly </li></ul></ul><ul><ul><li>Component Drawing </li></ul></ul><ul><ul><li>Tool detailing for components </li></ul></ul>
    26. 26. Automotive Interiors <ul><li>Software: Pro/Engineer </li></ul><ul><li>Component: Door Handle </li></ul><ul><li>Material: ABS </li></ul><ul><li>Job: Product Development </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Mold Design </li></ul></ul><ul><ul><li>NC code generation </li></ul></ul>
    27. 27. Industrial Machinery <ul><li>Software: Unigraphics </li></ul><ul><li>Component: Gear Box Casting </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>3D Modeling </li></ul></ul><ul><ul><li>2D Drafting and Detailing </li></ul></ul><ul><li>Software: Unigraphics </li></ul><ul><li>Component: Industrial Gear Box Casting </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>3D Modeling </li></ul></ul><ul><ul><li>2D Drafting and Detailing </li></ul></ul>
    28. 28. Industrial Machinery <ul><li>Software: Pro-E </li></ul><ul><li>Component: Cover Plate </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Tool Design </li></ul></ul><ul><ul><li>Manufacturing Drawing </li></ul></ul>
    29. 29. Industrial Machinery <ul><li>Software: PRO/ENGINEER </li></ul><ul><li>Component: GEAR BOX CASING </li></ul><ul><li>Job: Modeling and Detailing </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Measurement and Scanning of Components </li></ul></ul><ul><ul><li>Import Cloud Data into ProEngineer </li></ul></ul><ul><ul><li>Remastering of the component </li></ul></ul><ul><ul><li>2D Detailing </li></ul></ul><ul><li>Software: Pro/engineer </li></ul><ul><li>Component: Gear Box Housing </li></ul><ul><li>Job: Modeling and Detailing </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Remastering with old 2D drawings </li></ul></ul><ul><ul><li>Modifications for Mounting of the Gearbox </li></ul></ul>
    30. 30. Special Purpose Machines <ul><li>Software: Unigraphics </li></ul><ul><li>Component: Lead attach SPM for CATV Modular Chip </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Concept Design </li></ul></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Drafting </li></ul></ul><ul><ul><li>Assembly </li></ul></ul><ul><li>Software: Unigraphics </li></ul><ul><li>Component: Y beam qualification tool design </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Concept Design </li></ul></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Drafting </li></ul></ul><ul><ul><li>Assembly </li></ul></ul>
    31. 31. Modeling <ul><li>Software : Think Design-3.0 </li></ul><ul><li>Component: CNC Machine Frame </li></ul><ul><li>Scope of work: </li></ul><ul><ul><li>3D Modeling </li></ul></ul><ul><ul><li>2D Drafting & Detailing </li></ul></ul><ul><li>Software : Think Design-3.0 </li></ul><ul><li>Component: CNC Machine Frame </li></ul><ul><li>Scope of work: </li></ul><ul><ul><li>3D Modeling </li></ul></ul><ul><ul><li>2D Drafting & Detailing </li></ul></ul>
    32. 32. Assembly <ul><li>Software: Unigraphics V18.0 </li></ul><ul><li>Component: Gear Box </li></ul><ul><li>Scope of work: Assembly </li></ul><ul><li>Software: Unigraphics V18.0 </li></ul><ul><li>Component: Gear Box </li></ul><ul><li>Scope of work: Assembly </li></ul>
    33. 33. Tool Design <ul><li>Software : Pro/Engineer </li></ul><ul><li>Component: Pneumatic control machine component </li></ul><ul><li>Scope of work: </li></ul><ul><ul><li>3D Modeling and drafting </li></ul></ul><ul><ul><li>Tool Design-core, and machining </li></ul></ul><ul><li>Software : Pro/Engineer </li></ul><ul><li>Component: Pneumatic control machine component </li></ul><ul><li>Scope of work: </li></ul><ul><ul><li>3D Modeling and drafting </li></ul></ul><ul><ul><li>Tool Design- cavity and machining </li></ul></ul>
    34. 34. Analysis <ul><li>Software: Ansys </li></ul><ul><li>Component: Bracket </li></ul><ul><li>Job: Finite Element Analysis </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Nodal Analysis </li></ul></ul><ul><li>Software: Forming Simulation Software </li></ul><ul><li>Component: Fuel Tank </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Sheet metal Simulation and Optimization of drawing process using CAE </li></ul></ul>
    35. 35. Analysis <ul><li>Software : Cosmos </li></ul><ul><li>Component: Mandrel Assembly </li></ul><ul><li>Scope of work: Non Linear Structural Analysis </li></ul><ul><li>Software : Cosmos </li></ul><ul><li>Component: Mandrel Assembly </li></ul><ul><li>Scope of work: Non Linear Structural Analysis </li></ul>
    36. 36. Analysis <ul><li>Software: Cosmos </li></ul><ul><li>Component: Oil Cooler Assembly </li></ul><ul><li>Scope of work: Linear Structural Analysis </li></ul><ul><li>Software: Cosmos </li></ul><ul><li>Component: Oil Cooler Assembly </li></ul><ul><li>Scope of work: Linear Structural Analysis </li></ul>
    37. 37. Analysis <ul><li>Software: Nastran </li></ul><ul><li>Job: Fatigue Analysis/under Switching Pressure Cycles </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Geometric Modeling </li></ul></ul><ul><ul><li>FE Modeling and Meshing </li></ul></ul><ul><ul><li>Static Analysis </li></ul></ul><ul><ul><li>Fatigue Analysis </li></ul></ul><ul><li>Software: Ansys and Ideas </li></ul><ul><li>Component: Front Axle </li></ul><ul><li>Job: Stress Analysis of Tractor Front Axle </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Geometric Modeling using Ideas </li></ul></ul><ul><ul><li>Mesh Generation using I-deas </li></ul></ul><ul><ul><li>Single Wheel, Double Wheel Collision analysis </li></ul></ul><ul><ul><li>Cantilever Test </li></ul></ul><ul><ul><li>Stress analysis for finding Stress Distribution and Deformation </li></ul></ul>
    38. 38. MACHINING <ul><li>Software: Master CAM </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling and detailing </li></ul></ul><ul><ul><li>Creation of NC Codes </li></ul></ul><ul><li>Software: Master CAM </li></ul><ul><li>Component: Forged Component </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling and detailing </li></ul></ul><ul><ul><li>Creation of NC Codes </li></ul></ul>
    39. 39. MACHINING <ul><li>Software: Master CAM </li></ul><ul><li>Component: Core of Back Plate </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Creation of NC Codes </li></ul></ul><ul><li>Software: Master CAM </li></ul><ul><li>Component: Cavity of Back Plate </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>Creation of NC Codes </li></ul></ul>
    40. 40. Reverse Engineering <ul><li>Software: I-deas </li></ul><ul><li>Component: Impeller </li></ul><ul><li>Job: Reverse Engineer the sample and develop manufacturing drawing </li></ul><ul><li>Scope of Work </li></ul><ul><ul><li>Reverse Engineering </li></ul></ul><ul><ul><li>Modeling </li></ul></ul><ul><ul><li>GD&T, Detailing and Part Drawing </li></ul></ul>
    41. 41. Your Take <ul><li>Instantaneous capacity addition </li></ul><ul><li>Speed and reduction in Time to Market </li></ul><ul><li>Availability of specialized knowledge and skills on tap </li></ul><ul><li>Deliverables guaranteed (Time and quality) </li></ul><ul><li>Substantial cost savings </li></ul><ul><li>Global Project Management </li></ul>
    42. 42. Questions And Clarifications ? creating competitive advantage
    43. 43. Thank You... Karthikeyan General Manager Bon SourceTech India Pvt Ltd. +91 9840181038 [email_address] www.bontool.com

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