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Presentation to<br />Insert Client logo<br />Travis HeskethVice Chair Fieldbus Foundation EMEA<br />VP PlantWeb Wireless E...
Fieldbus Foundation<br />Promote<br />IP development<br />500 members/affiliates<br />Digital<br />Vendor neutral<br />Int...
Digital Technology<br />PV = 392.8mb<br />PV = 393.1mb<br />4-20mA<br />IS interface<br />I/O card<br />Field JB + marshal...
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance...
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance...
Foundation Fieldbus<br />registered devices<br />600+<br />registered hosts<br />10<br />6,000<br />control systems<br />1...
Registered Devices<br />Registrations<br />600<br />Renewed<br />400<br />200<br />New<br />Jan ’98<br />Jan ’00<br />Jan ...
Registered Devices<br />600+ Devices<br />10 Hosts<br />
Market Momentum<br />Projects<br />1,000,000+<br />Devices<br />Source: TBC<br />
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance...
Reduced Wiring And Installation<br />Commission<br />time<br />IS<br />IS<br />IS<br />IS<br />IS<br />4-20 mA<br />Fieldb...
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Tighter Control<br />...
Analogue<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />
Analogue<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<b...
Foundation Fieldbus<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br /...
Maintenance<br />Reactive/preventative<br />Intelligent<br />
Predictive Intelligence<br />i<br />i<br />i<br />i<br />i<br />i<br />Wear<br />Installation<br />Machine health<br />Pro...
Condition Based Monitoring<br />Failed instrument<br />Plugged lines<br />Zero off<br />Routine check<br />Calibration shi...
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance...
Control In The Field Study<br />Control in the Field:<br />Analysis of Performance Benefits<br />
Control In The Field<br />
Control In The Field<br />CIF enabled<br />
Comparison<br />ms<br />105<br />CIF enabled<br />
Comparison<br />ms<br />625<br />125<br />105<br />CIF enabled<br />No CIF<br />
Process output (%)<br />Settling Times: Fastest Process<br />62<br />58<br />60%<br />54<br />50<br />0<br />4<br />8<br /...
Process output (%)<br />Settling Times: Very Fast Process<br />62<br />58<br />55%<br />54<br />50<br />0<br />4<br />8<br...
Settling Times: Fast Process<br />Process output (%)<br />62<br />58<br />66%<br />54<br />50<br />0<br />4<br />8<br />12...
Settling Times: Medium Process<br />Process output (%)<br />62<br />58<br />39%<br />54<br />50<br />0<br />4<br />8<br />...
Presence Of Disturbance: Fastest Process<br />Process output (%)<br />66<br />64<br />62<br />60<br />58<br />56<br />40<b...
Presence Of Disturbance: Different Processes<br />Setpoint<br />CIF<br />1.811  control in DCS (async)<br />1.811<br />Fas...
Impact of Tighter Control Loop<br />Control limit<br />Digital <br />Analogue<br />Pneumatic<br />Manual<br />
Recommended For Fast Loop Response <br />Control in the field usingFOUNDATION™fieldbustechnology is <br />recommended by S...
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance...
The Need For Reliability<br />The global process industry loses $20billion, or five percent of annual production, due to u...
Reliability<br />PSU<br />PSU<br />
Reliability<br />15.9y<br />Analogue<br />MTTF<br />48.2y<br />With CIF<br />
Customer Experience<br />?<br />CIF enabled<br />
Customer Experience <br />FOUNDATION™ FieldbusCIF with inherent backup capability prevented 2 incorrect plant shutdowns,wh...
Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance...
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Foundation Fieldbus - Control in the Field

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Presented by Emerson's Travis Hesketh at the 2011 General Assembly in Mumbai, India on March 9-10.

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Foundation Fieldbus - Control in the Field

  1. 1. Presentation to<br />Insert Client logo<br />Travis HeskethVice Chair Fieldbus Foundation EMEA<br />VP PlantWeb Wireless Emerson<br />
  2. 2. Fieldbus Foundation<br />Promote<br />IP development<br />500 members/affiliates<br />Digital<br />Vendor neutral<br />Interoperable<br />Automation focused<br />
  3. 3. Digital Technology<br />PV = 392.8mb<br />PV = 393.1mb<br />4-20mA<br />IS interface<br />I/O card<br />Field JB + marshalling<br />PV = 392.8mb<br />PV = 392.8mb<br />Fieldbus<br />
  4. 4. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance<br />Tighter Control<br />
  5. 5. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance<br />Tighter Control<br />
  6. 6. Foundation Fieldbus<br />registered devices<br />600+<br />registered hosts<br />10<br />6,000<br />control systems<br />1,000,000+<br />devices in service<br />
  7. 7. Registered Devices<br />Registrations<br />600<br />Renewed<br />400<br />200<br />New<br />Jan ’98<br />Jan ’00<br />Jan ’02<br />Jan ’04<br />Jan ’06<br />Jan ’08<br />Jan ’10<br />
  8. 8. Registered Devices<br />600+ Devices<br />10 Hosts<br />
  9. 9. Market Momentum<br />Projects<br />1,000,000+<br />Devices<br />Source: TBC<br />
  10. 10. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance<br />Tighter Control<br />
  11. 11. Reduced Wiring And Installation<br />Commission<br />time<br />IS<br />IS<br />IS<br />IS<br />IS<br />4-20 mA<br />Fieldbus<br />Complexity<br />Commission<br />time<br />Space<br />Complexity<br />Space<br />Wiring<br />Wiring<br />
  12. 12. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Tighter Control<br />Proactive Maintenance<br />
  13. 13. Analogue<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />
  14. 14. Analogue<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />
  15. 15. Foundation Fieldbus<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />i<br />
  16. 16. Maintenance<br />Reactive/preventative<br />Intelligent<br />
  17. 17. Predictive Intelligence<br />i<br />i<br />i<br />i<br />i<br />i<br />Wear<br />Installation<br />Machine health<br />Process variables<br />Asset optimisation<br />Process variables<br />
  18. 18. Condition Based Monitoring<br />Failed instrument<br />Plugged lines<br />Zero off<br />Routine check<br />Calibration shift<br />63%<br />No problem<br />
  19. 19. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance<br />Tighter Control<br />
  20. 20. Control In The Field Study<br />Control in the Field:<br />Analysis of Performance Benefits<br />
  21. 21. Control In The Field<br />
  22. 22. Control In The Field<br />CIF enabled<br />
  23. 23. Comparison<br />ms<br />105<br />CIF enabled<br />
  24. 24. Comparison<br />ms<br />625<br />125<br />105<br />CIF enabled<br />No CIF<br />
  25. 25. Process output (%)<br />Settling Times: Fastest Process<br />62<br />58<br />60%<br />54<br />50<br />0<br />4<br />8<br />12<br />16<br />20<br />Time (seconds)<br />Setpoint<br />Case 1 - CIF<br />Case 3 - Control in DCS (async)<br />
  26. 26. Process output (%)<br />Settling Times: Very Fast Process<br />62<br />58<br />55%<br />54<br />50<br />0<br />4<br />8<br />12<br />16<br />20<br />Time (seconds)<br />Setpoint<br />Case 1 - CIF<br />Case 3 - Control in DCS (async)<br />
  27. 27. Settling Times: Fast Process<br />Process output (%)<br />62<br />58<br />66%<br />54<br />50<br />0<br />4<br />8<br />12<br />16<br />20<br />Time (seconds)<br />Setpoint<br />Case 1 - CIF<br />Case 3 - Control in DCS (async)<br />
  28. 28. Settling Times: Medium Process<br />Process output (%)<br />62<br />58<br />39%<br />54<br />50<br />0<br />4<br />8<br />12<br />16<br />20<br />Time (seconds)<br />Setpoint<br />Case 1 - CIF<br />Case 3 - Control in DCS (async)<br />
  29. 29. Presence Of Disturbance: Fastest Process<br />Process output (%)<br />66<br />64<br />62<br />60<br />58<br />56<br />40<br />50<br />60<br />70<br />80<br />90<br />100<br />Time (seconds)<br />Setpoint<br />Case 1 - CIF<br />Case 3 - Control in DCS (async)<br />
  30. 30. Presence Of Disturbance: Different Processes<br />Setpoint<br />CIF<br />1.811 control in DCS (async)<br />1.811<br />Fastest<br />65% better<br />0.642<br />2.132<br />Very Fast<br />50% better<br />1.058<br />0.517<br />Fast<br />55% better<br />0.231<br />0.82<br />Medium<br />35% better<br />0.53<br />
  31. 31. Impact of Tighter Control Loop<br />Control limit<br />Digital <br />Analogue<br />Pneumatic<br />Manual<br />
  32. 32. Recommended For Fast Loop Response <br />Control in the field usingFOUNDATION™fieldbustechnology is <br />recommended by SGSI for simple and cascading loops, not for complex loops. <br />Major benefits identified by SGSI are reduced process controller loading, reduced network traffic enabling more loopsper segment, aswell as very fast loop response.<br />
  33. 33. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance<br />Tighter Control<br />
  34. 34. The Need For Reliability<br />The global process industry loses $20billion, or five percent of annual production, due to unscheduled downtime and poor quality. <br />ARC estimates that almost 80 percent of these losses are preventable, with 40 percent largely due to operator error.<br />ARC Insight<br />10th June 2010<br />
  35. 35. Reliability<br />PSU<br />PSU<br />
  36. 36. Reliability<br />15.9y<br />Analogue<br />MTTF<br />48.2y<br />With CIF<br />
  37. 37. Customer Experience<br />?<br />CIF enabled<br />
  38. 38. Customer Experience <br />FOUNDATION™ FieldbusCIF with inherent backup capability prevented 2 incorrect plant shutdowns,which would have resulted from communication interruptions.<br />
  39. 39. Proven Technology<br />Reduced Wiring and Installation<br />Greater Reliability<br />Why<br />?<br />Proactive Maintenance<br />Tighter Control<br />

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