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Advanced System Engineering in the Automotive Industry - Dr Alain Pfouga (prostep IVIP) - 14 May 2019

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Dr Alain Pfouga's talk at Intland Connect: Annual User Conference 2019. More info: https://intland.com/intland-connect-annual-user-conference-2019/

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Advanced System Engineering in the Automotive Industry - Dr Alain Pfouga (prostep IVIP) - 14 May 2019

  1. 1. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 1 Advanced System Engineering in the Automotive Industry Dr. Alain Pfouga 14 May 2019 Stuttgart, Germany
  2. 2. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 2 The Product in a Context of System of Systems Products are become cybertronic with an ability to communicate P R O D U C T S M A R T P R O D U C T + data C O N N E C T E D P R O D U C T + data PRODUCT SYSTEM SYSTEM OF SYSTEMS CYBER PHYSICAL SYSTEM www New (kind of) players new business models Traditional & new players new business modelsTraditional players / products Source: Porter/ Heppelmann, Hybrid vehicles
  3. 3. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 3 Development cycles of model variants and software in Automotive Customer-focus is shifting from stiff to flexible features & services (e.G. Tesla) Vehicle SOP 2012 2013 2014 2015 2016 2017 2018 • Display of fast charging stations with one-click navigation • Traffic bound navigation • Calendar App • New power management options • Location-based intelligent air suspension • Automatic emergency brake • Blind spot warning • Park Services • Automatic emergency brake • Blind spot warning • Park Services Model S Model X Model 3 Software Updates Software breakthrough are contributing at larger extend to innovation in Automotive
  4. 4. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 4 Model-based approaches are overhauling document-based process Product Lifecycle Management (Basis to realize the Digital Twin) D I G I T A L T R A N S - F O R M A T I O N M A N U - F A C T U R I N G I N D U S T R Y ManufacturingEngineering Aftersales / Service Industrie 4.0 IoT Internet of Things Systems Engineering PROCESS MODELS PRODUCT MODELS PHYSICAL PRODUCTS AND SERVICES services connectivity safety connected world smart factory requirements architecture behaviour validation
  5. 5. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 5 Model-based approaches are overhauling document-based process Product Lifecycle Management (Basis to realize the Digital Twin) D I G I T A L T R A N S - F O R M A T I O N Industrie 4.0 IoT Internet of Things Systems Engineering PROCESS MODELS PRODUCT MODELS PHYSICAL PRODUCTS AND SERVICES services connectivity safety connected world smart factory requirements architecture behaviour validation Enabling Interoperability Engineering IT Standards for Product Properties Manufacturing Standards for Structure Plants, Control Logic & Shop Floor General IT Standards for Safety, Interoperability & Communication
  6. 6. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 6 prostep ivip – Digitalization, Standards & Networking Standards, PAS (ISO/OMG/DIN) User-driven Process-oriented work VENDORS USERS Validate User Requirements Application Benchmarks Converters Applications Improved Software & Services Implementation Guidelines Best-Practices Test Cases Test Suites Neutral Environment Secure Interoperability Alpha/Beta Tools Quality Assurance … RESEARCH
  7. 7. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 7 Overview Technical Program 2019 NEW (2019): Digital Data Package (DDP) Function Data Exchange (FDX) Data Preparetion for Data Analytics (DPDA) JT Ed.3 Maintenance
  8. 8. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 8 Wide Variety of Systems Engineering activities Cross-Discipline Lifecycle Collaboration Smart Systems Engineering LOTAR Model-Based Systems Engineering SysML Workflow Forum OSLC Elaboration, prioritization and tracking of requirements
  9. 9. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 9 Required Collaboration in Systems Engineering Requirements System Design & Architecture • Systems Engineering is not a one-way street along the V-Model • Engineering happens parallel & iterative • Circular references and dependencies
  10. 10. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 10 Software Hardware Mechanical System Architecture Electronics SimulationHardware Electrical Requirements Grown Silos disable Collaboration along the V-Model Obstructions: • Different terminology • Incompatible tools • Different data structure • Different methods • Independent education Images Source: Nasa, JPL Mars Rover Open Source Dataset
  11. 11. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 11 Enable Collaboration (Approach) Software Hardware Mechanical System Architecture Electronics SimulationHardware Electrical Requirements R R R R RR F F F F F F F S S S S S E E E E E E E E S S S S S M M M M M Cross Discipline Linked Data (Traces) Cross Discipline Linked Configuration Management
  12. 12. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 12 Specification and Requirements Environment (Boundary Conditions) Test Test Core Model (Virtual Prototype) Core Model (Virtual Prototype) Smart Systems Engineering Partner B Partner A Enabling Collaborative System Development Between Partners Best Practices and Recommendations for Collaborative Systems Engineering MBSE based on SysML applying Industrial Use Cases Refined reference Models and Test Cases for SysML Model Exchange
  13. 13. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 13 Analyze the engineering task Execute simulation experiments Evaluate simulation results Decision based on simulation results Specify test cases according to requirements, select test environment Define simulation task and targets Specify and implement simulation models, parameters, select simulation tool Decide about fulfillment of simulation targets Generic Simulation-based Decision Process Define simulation task and targets Traceabilty  STMD (Simulation Task Meta Data)  Quality / Criticality  IP (Intellectual Property)  Generic Process Description  Extension SysML  SMMD (Simulation Model Meta Data)  SPMD (Simulation Parameter Meta Data)  FMI (Functional Mockup Interface)  V-ECU (virtual Electronic Control Unit)  Software-/Sensormodels  OSMP (Open Simulation Model Package) Specify and implement simulation models, parameters, select simulation tool Specify test cases according to requirements, select test environment  “Mechatronic” Test Cases  “Mechatronic” Test Environment  OpenSCENARIO (Test Scenarios)  OpenDRIVE (Maps)  OpenCRG (Road Surface)  OSI::GT (Ground Truth)  ISO 23150 (Object Lists) Autonomous Systems Mechatronic Systems Testcases and Environment Simulation Models Extension Smart Systems Engineering – Big Picture
  14. 14. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 14 Interoperability of System Models between Partners Functions & Interfaces Decomposition High level Model Detailed Model Product Model source: Daimler • Input / Output Parameter • Requirements Customer Engineering Partner Detailing source:Schaeffler Establish Seamless Industrial-Level Collaboration using Model-based Systems Engineering to support handling of Complexity
  15. 15. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 15 STEP AP242 XML AML FMI Ext. Collab. processes Int. Cross- domain processes Maturity of Engineering IT standards Assessment of Potential PoC Available Industrialization (and pot. Stand.) Productive Usage : Bubble size ≙ Visibility Maturity Penetration VEC XMI OFTP Autosar PDF OSLCFDX I++ UML Individual expert teams Individual domains JT SysML (automotive profile) ReqIF
  16. 16. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 16 Code of PLM Openness (CPO) Means for realizing Society 5.0 • Seamless Integration Plug & Play • Reducing Complexity & Costs • Increasing Agility & Flexibility Standard Criteria Catalogue for • Interoperability, Infrastructure, Extensibility, Interfaces, Standards, Architecture, Partnership Patronage of BMWi (Ministry for Economic Affairs) • Standardized as DIN SPEC 91372 Trust at the Market • Accredited Certification Program Open for Everybody: www.prostep.org/en/cpo cf. https://en.wikipedia.org/wiki/Code_of_Openness
  17. 17. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 18 Code of PLM Openness Certification driven by: prostep ivip, BMWi, TÜViT and DAkkS0Available as DIN SPEC 91372-1 >75 Selfcommited Organizations +5 Accredited Companies
  18. 18. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 19 Cognitive Engineering (role of AI in Manufacturing) Wherever you apply AI, you’ve got to do your ETL homework! “Data Preparation for Data Analytics” is an initiative driven by research members in the Association to leverage the industrial application of AI It’s aim is to: • Work out recommendations and best practices. • Develop a reference framework for the "global data lake“ incl. the definition of roles and processes.
  19. 19. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 20 Challenges to fullfill the business needs Reproduce the business environment… DIGITAL THREAD AS-OFFERED AS-NEEDED AS-SPECIFIED AS-DESIGNED AS-PLANNED AS-BUILT AS-TESTED AS-CERTIFIED AS-DELIVERED AS-SUPPORTED VIRTUAL CERTIFICATION VIRTUAL ECOSYSTEM VIRTUAL OPERATIONS VIRTUAL PRODUCTION SYSTEM VIRTUAL QUALIFICATION BUSINESS MODEL MODEL BASED PRODUCTION PLANNING MARKET (MISSION) MODEL MODEL BASED DEFINITION MODEL BASED SYSTEMS ENGINEERING MODEL DESIGN VIRTUAL PHYSICAL NEEDS SOLUTIONS PHYSICAL SYSTEMS DIGITAL TWINS Copyright © 2018 Boeing. All rights reserved.
  20. 20. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 21 Mars Rover testbeds Experience Digital Thread Based on open source data from
  21. 21. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 22 ReqIF ReqIF-WF/IF (Requirement Specification) SysML/UML SysML-WF (System Modeling) PSM/CPM PSM (Collaborative Project Management) JT/AP242 JT WF/IF/BM (3D Vizualisation & Interoperability) STEP CAx IF/PDM IF (2D/3D MBD) FMI/FMU SmartSE (Simulation, Behaviour Model) IDX ECAD IF (E/E) KBL/VEC PDM4VES (Wire Harnesses) OSLC CDLC WF (Integration, Data Federation) STEP AP242 CAx-IF/JT-IF (Kinematics) JT/3MF AMI/JT-WF (Additive Manufacturing) I++ DMS/QiF 3D MDM WF/IF (3D Metrology) AutoML/ OPCUA PLIM JT/STEP LOTAR (Long Term Archiving) The concept of a minimum digital thread based on standards and collaborative Systems Engineering DDP Digital Data Package (Data Exchange) Copyright © 2019 prostep ivip Association. All rights reserved.
  22. 22. © prostep ivip e.V. 8th April 2019 Intland Connect 2019 23 For your Attention … СпасибоGRACIAS谢谢 THANK YOUありがとうございました MERCIDANKE धन्यवाद OBRIGADO‫جزيال‬ ‫شكرا‬

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