Ceramic Epoxy brochure

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Introducing Induron's revolutionary new ceramic epoxies.

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Ceramic Epoxy brochure

  1. 1. TWENTY NINE YEARS IN USE. And Counting. THOUSANDS OF MILES LINED. And Counting. NUMBER ONE INDUSTRY-WIDE. And Holding. NOW AVAILABLE TO THE REST OF THE WATER MARKET.
  2. 2. COAT IT AND FORGET IT. INTRODUCING OUR R EVOLUTI ONARY NEW CERAMIC EPOXIES. No matter what the project is, we know that painting is the last thing you want to deal with. Now it’s the last thing you’ll have to worry about. Ever again. Announcing Induron’s breakthrough line of Ceramic Epoxy Coatings. All built on the same backbone that’s made our own Protecto 401™ the sanitary sewage ductile iron pipe market’s coating of choice since 1981. All using the same proprietary technology that’s coated literally thousands of miles of pipe with no failure. So give your projects—and your reputation—the protection they deserve. Ask your Induron rep about our new Ceramic Epoxies today. REMINDER: Only Protecto-401™ is formulated specifically as a lining in ductile iron pipe and fittings used in sewer service.
  3. 3. COU NT ON IT. EVERY PRODUCT IN OUR CERAMIC EPOXY LINE OFFERS: ABSOLUTE MINIMAL UNDERCUTTING Actually self-heals pinholes and spot corrosion. With A-Rated cathodic disbondment. UNRIVALED FILM BUILD Minimize the risk of holidays, and improve edge protection, with up to 40 mils in a single coat. ULTRA-LOW PERMEABILITY Keep corrosive liquids away from your substrate. NON-ABLATIVE SURFACE Inhibits microbiological contamination and prevents acidothiobacillus growth.
  4. 4. GOING GREEN HAS NEVE WITH THESE SOLVENT-FREE CERAMIC EPOXY COATINGS: PERMASAFE 100 CERAMIC EPOXY An immersion-grade lining formulated specifically for maximum corrosion protection of steel and concrete substrates immersed in sewage—or exposed to similar aggressive environments. 100% volume solids —Apply up to 40 mils in a single coat. —20% Sulfuric Acid Immersion: NO EFFECT after 7,000 hours per ASTM D-714. —25% Sodium Hydroxide Immersion: NO EFFECT after 7,000 hours per ASTM D-714. —0.0 lbs/gal Hazardous Air Pollutants. —Prohibits MIC contamination and does not allow growth of acidothiobacillus. PERMACLEAN 100 CERAMIC EPOXY An immersion-grade lining for maximum corrosion protection of steel and concrete. Formulated especially for potable water. Certified for cold end uses by the Water Quality Association for potable water immersion service. 100% volume solids —Apply up to 30 mils in a single coat. —Suitable for potable water immersion in 72 hours —UL/NSF Standard 61 approved for potable water immersion for 15-30 mils DFT. —Distilled Water Immersion: NO EFFECT after 7,000 hours when rated using ASTM D-714. —0.0 lbs/gal Hazardous Air Pollutants.
  5. 5. VER MADE MORE SENSE. PERFORMANCE TEST (PERMASAFE & PERMACLEAN) SYSTEM: One Coat @ 30 mils DFT TEST METHOD DURATION RESULT IMPACT RESISTANCE ASTM D-2794 RECOAT - 140º F, Elcometer ASTM D-4541 ADHESION, X-Cut ASTM D-3359 5% SALT WATER @ 120º F IMMERSION 120º F WATER IMMERSION ASTM D-714 120º F 25% NaOH ASTM D-714 20% H2SO4 ASTM D-714 5% H2SO4 ASTM D-714 SALT SPRAY 5% NaCl ASTM B-117 Non-scribed Scribed 7 days 24 hours 7 days 4,000 hours 7,000 hours 7,000 hours 7,000 hours 7,000 hours 80 inch-pounds OK 5A No Effect No Effect No Effect No Effect No Effect 4,000 hours 4,000 hours No Effect 8 Rating
  6. 6. PROTECT AGAINST THE REAL DANGER. H I NT: IT’S NOT ACI D. IT’S WATE R. CERAMAPURE PL90 CERAMIC EPOXY Formulated for the protection of ductile iron and steel pipe and fittings. Certified for cold end uses by the Water Quality Association for potable water immersion service. Ceramapure PL90 meets all NSF/ANSI International Standard 61 requirements for potable water immersion service under the following conditions: —Coating thickness of up to 30 mils (which can be applied in a single coat). —Pipe diameters of four inches or larger. PERFORMANCE TEST SYSTEM: One Coat @ 30 mils DFT TEST METHOD DURATION RESULT Salt Spray ASTM B-117 Scribed - 7 days Unscribed - 7 days 6,000 hours 7,200 hours #9 Rating No Effect IMMERSION Tap Water - 7 days Cure Ambient Tap Water - 7 days Cure 120º F 5% H2SO4 Immersion-amb 20% H2SO4 Immersion-amb 7,000 hours 7,000 hours 4,800 hours 4,800 hours No Effect No Effect No Effect No Effect IMPACT RESISTANCE Direct Salt Water ASTM D-2794 5% NaCl Immersion 1 month 7,200 hours 100 inch-pounds No Effect Recoat (pull-off) Adhesion ASTM D-4541 ASTM D-3359-A 7 days 800 psi - cohesive 5A
  7. 7. CERAMAPURE TL70 CERAMIC EPOXY Formulated for the protection of steel and concrete immersed in pot able water. Exceeds AI M and OTC VO C regulations with a conventional airless spray rig. Certified by the Water Quality Association for pot able water immersion service. —Apply in two coats at 10-15 dry mils per coat. —Allows for high build application, exceeding AI M and OTC regulations with a conventional airless spray rig. PERFORMANCE TEST TE ST R E S U LT Taber Abrasion (ASTM D-4060) Pull-Off Adhesion (ASTM D-4541) Freeze / Thaw (ASTM 3359, method A) Fresh Water Immersion Direct Impact (ASTM D-2704) Recoatability 0.195 gr. Avg. loss / 1000 cycles 900 PSI @ Avg. of 4 pulls Passed @ 10 cycles 8,500 hours with no effect 120 inch-pounds Pass after 9 months (with itself) @ 5A
  8. 8. LOOK B E N EATH TH E S U R FACE. For complete product specifications and test data on our entire line of Induron’s ceramic epoxy coatings, call your rep today! P.O. Box 2371 Birmingham, Alabama 35201-2371 (800) 324-9584 | induron.com

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