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Tag Integration with Schneider Electric PLCs and Modbus in InduSoft Web Studio

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InduSoft Web Studio offers over 240 native communication protocols to offer best-in-breed integration with a huge variety of hardware. With native tag integration to provide a common gateway for integration to SCADA and plant management software, InduSoft Web Studio makes it possible to use and deploy applications in the ways that suit your specific requirements. In this webinar, we’ll explore tag integration with PLCs from Schneider Electric, and discuss the commonly used drivers in InduSoft Web Studio such as Modbus and Codesys. Join us, and bring your questions about using and configuring drivers in InduSoft Web Studio.

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Tag Integration with Schneider Electric PLCs and Modbus in InduSoft Web Studio

  1. 1. IWS and Drivers for Schneider-Electric By Andre Bastos November 18, 2015
  2. 2. Agenda Andre Bastos (InduSoft) - Intro - Families - Modbus Communications - Unity Pro (M340) - SoMachine (M241, M251) - Triconex (Trident) Q & A
  3. 3. Awards – Customer Recognition Mobile HMI/SCADA Mobile HMI/SCADA BI Dashboard HMI/SCADA HMI/SCADA HMI/SCADA Vote for this year’s Award: http://www.indusoft.com/blog/2015/10/15/voti ng-is-now-open-for-control-engineerings- engineers-choice-awards/
  4. 4. InduSoft Web Studio Over 250 Drivers TCP/IP OPC Server Gateway XML ODBC/ADO DDE OPC DA, UA, .NET, XML Client Web (HTML & XML) Driver & Database API Open Architecture System Integration Product Customization Enterprise Access , Oracle , SQL Server, Fox Pro, PI and many others... Client Stations Redundancy Data Exchange in Real-Time Third-Party Systems Secure Viewer Thin Client Web Solution Access to the system from anywhere using a single browser Mobile Access Visualize your Data and Graphics on Smart Phones and Tablets using HTML5 Plant Floor Integration Schneider-Electric, OMRON, GE FANUC, AllenBradley , Siemens, Modbus, Profibus, DeviceNet, ControlNet, Interbus, Beckhoff and many others... Connectivity
  5. 5. Communication Drivers Module InduSoft Web Studio Core Process Tags Database Comm. Driver Process Controller Communication Channel Local Viewer Remote Secure Viewer Web Thin Client TCP/IP Communications
  6. 6. MODBUS
  7. 7. MODBUS Developed by Modicon (US) in or around 1977  Developed targeting industrial application  Managed by the Modbus Organization (www.modbus.com) Main Advantages: Openly published and royalty-free  Easy to deploy and maintain  It is a de facto standard in the industry  It is still probably the most used Industrial Protocol to the date  Uses RAW Bytes: the only 4 type of addresses. The data can then be formatted as needed (Word, FP, DW, Word Swap, etc…) Modbus Protocol
  8. 8. MODBUS RS-232/485  RTU: serial, compact, binary  ASCII: serial, uses ASCII chars Ethernet  Modbus TCP – TCP, Port 502, no Checksum  Modbus over TCP: Modbus RTU encapsulated in TCP/IP (includes Modbus Checksum)  Modbus over UDP: Modbus RTU: encapsulated in UDP/IP Proprietary (Schneider only)  Modbus Plus: requires PC Adapter PCI, USB (MBXAPI) Modbus “Flavors” and IWS Drivers Driver MODBU: Master MODSL: Slave MOTCP: Master MODSL: Slave Driver MODBU With TCP or UDP Encapsulation Driver MODPL
  9. 9. MODBUS Modbus Addressing Description Modbus addressing InduSoft format Coils 00001 0x:1 Inputs 10001 1x:1 Input Registers 30001 3x:1 Holding Registers 40001 4x:1
  10. 10. TAG INTEGRATION
  11. 11. Tag Integration vs Driver  Tag integration allows you to directly integrate tags from a third- party control application or device into your IWS project.  Registers added in this way appear as tags in the Shared Database folder: • They are "live" — that is, they are continuously and bilaterally updated during run time as long as the source is also running and properly connected, and… • They can be used anywhere in your project that you would normally use project tags. Tag Integration
  12. 12. Tag Integration vs Driver  Instead of manually configuring driver worksheets to associate project tags with device registers, you can use the Object Finder to browse the device registers and add them directly to your project. Tag Integration
  13. 13. Tag Integration vs Driver  During the Runtime, the Tag Integration will create a virtual Main Driver Sheet  The virtual Main Driver Sheet will work as a real one, creating multiple Virtual Read Groups in memory  At the end of this presentation, we will highlight some differences between Main Driver Sheet and Standard Driver Sheet Tag Integration – background work
  14. 14. SCHNEIDER UNITY
  15. 15. SCHNE Driver and Tag Integration Driver used to communicate with Schneider-Electric PLCs that are programmable using Unity Pro software It wraps the addresses into the Modbus Protocol:  M340, M580*  Premium  Quantum Supports:  %M – Accessed as Modbus Coils (0x)  %MW – Accessed as Modbus Holding Registers (4x) SCHNE Driver
  16. 16. Unity An I/O Point can be addressed on Unity Pro in 3 Modes. Let’s use, as an example, an 8 channel Thermocouple: • Mounted on the Slot 5 (Local Rack) • Starting Input Address: 201 (%IW201) • Addressing the Channel 3 Addressing modes:  FLAT: e.g. %IW203 – Quantum CPUs  Topological: %I1.5.3 - M340 and Premium  Concept: 30203 – Modbus addressing Addressing Method
  17. 17. SCHNE SCHNE driver Features:  Supports FLAT addressing only (%M and %MW)  Modbus protocol does not address Topological addresses, which is the mode used on M340 and Premium PLCs for I/Os Configuring using Unity Pro M340/Premium – I/O addressing is Tolological, e.g IW1.2.3: <Rack>.<Slot>.<Word>
  18. 18. Unity  InduSoft Supports Tag Integration for projects created using Unity Pro  Export the Variables that have Flat Addresses to a .XSY file  Import on IWS using Tag Integration Tag Integration
  19. 19. SCHNE  %M EBOOL are directly addressed on the driver  Bit from WORD are BOOL, addressed like this: %MW100.3  %MW is the 4x area  Format is on the driver I/O Address field. E.g. %MF1, %MT2 Configuration
  20. 20. SOMACHINE
  21. 21. SoMachine Driver used to communicate with Devices that run 3S Codesys runtimes, versions 2.x and 3.x, such as:  Schneider-Electric SoMachine Devices  M241, M251  LMC600  PacDrive  Others PLCHandler:  Communicates through the 3S PLCHandler Library Information IWS COSYS Driver 3S PLCHandler Codesys Runtime API
  22. 22. SoMachine ARTI3 Implementation  Access to PLC Variable Names directly on the PLC or offline using Symbol File  NOTE: it is mandatory that a SYMBOL CONFIGURATION to the PLC Logic Project for the driver to communicate Tag Integration: Codesys
  23. 23. SoMachine IWS Configuration  Simply add a Tag Integration Source for Codesys  Select runtime version CoDeSys 3.x  On the Runtime Address field, configure the PLC Node Name Tag Integration: Codesys
  24. 24. TRICONEX
  25. 25. Triconex  Safety PLC with Triple Modular Redundant (TMR) technology  Former INVENSYS product, now Schneider- Electric  Can communicate using the IWS TSAA driver  It has a built-in OPC UA Server  Uses addressing method similar to Modbus Information
  26. 26. Triconex  Supports Standard Driver Sheet only  Communicate with the Alias numbers  No Tag Integration available at this time Information
  27. 27. MAIN VS STANDARD DRIVER SHEETS
  28. 28. Main Driver Sheet  Pros:  Simple Configuration: usually uses the same PLC address syntax  Automatic calculation of block sizes and group of messages  Possibility of configuring Scan for Always, Screen, Auto Note: Keep in mind that the Readings happen in Groups! The closer the I/O addresses are to each other, the better the communication will be  Cons:  Fixed scan Rate for all groups  Every row requires a Station configuration  Hard to identify a faulty communication group  Writes Items Only. No Group Writing (it may be an issue for Recipes)
  29. 29. Main Driver Sheet Troubleshooting hint: See the tags that are in each Read Group  Open the .App file using a Text Edit (e.g. Notepad)  Find the [Options] section  Create the following entry: DumpDriverSheets=1  Save, close the file and open the project  As you call the runtime, you will find the files with the groups created by the MDS in the project’s WebDump folder. Use the development “Open File” command to visualize them. Optimization hint: Changing the Reading Rate.  Open the .App file using a Text Edit (e.g. Notepad)  Find the [Options] section  Create the following entry: MainDrvAlwaysTrigger=<tagname>  <tagname> is the name a project tag that you will use as Trigger for the MDS, e.g. BlinkFast (200 ms rate) or create your own.  Save, close the file and run the project
  30. 30. Standard Driver Sheet  Pros:  Total Control of your Communication: choose when you want to read or write  Read constantly or on-demand  Write an entire Group of variables or one single item  Individual Group Communication Feedback  1 Station configuration for the entire group  Cons:  Configuration is less-friendly than MDS  Manual configuration of Blocks obeying Block Sizes  Only 1 Station per worksheet  Only 1 Register type per worksheet  You may end up using several worksheets – harder maintenance
  31. 31. Q&A
  32. 32. HOW TO CONTACT INDUSOFT
  33. 33. Email (US) info@indusoft.com (Brazil) info@indusoft.com.br (Germany) info@indusoft.com.de Support support@indusoft.com Web site (English) www.indusoft.com (Portuguese) www.indusoft.com.br (German) www.indusoft.com.de Phone +1 (512) 349-0334 (US) +55 (11) 3293-9139 (Brazil) +49 (0) 6227-732510 (Germany) Toll-Free 877-INDUSOFT (877-463-8763) Fax +1 (512) 349-0375 Contact InduSoft Today Germany USA Brazil
  34. 34. THANK YOU!

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