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Lok
TM
systems
man
• Available in tube sizes from 1/8 inch to 2 inch & 4 mm to 50 mm
• Easy to disconnect and retighten.
• Wide variety of materials and configurations.
systems
man
www.techmansystems.in
Our Company
Established in 2007, Techman Systems specialized in Design,
Handling System Accessories as per National and
International Standards.
We - Techman Systems are a preeminent
manufacturer, exporter, stockholder & supplier of
Fittings) to meet the requirements of various
industries.
Evolving ourselves with time, we have
achieved a special place for ourselves
within the industry as well as domestic &
international markets in which we operate
our business.
Being an ISO 9001:2008
control process that is structured to meet
the international benchmarks of quality.
Our core objective is "customer
satisfaction" and we are continually
improving upon the quality of our
products & services, we endeavour to
create value for our customers.
Ex-Lok two ferrule tube are
manufactured under Techman Systems strict
quality control program which enabled Ex-Lok
to obtain ISO 9001.
2www.techmansystems.in
Easy to install using hand tools. No torque is
transmitted to tubing during installation. Gap
upon initial installation. Installation instructions
are available. Excellent gas-tight sealing and
tube-gripping action. Reduced potential for
improper pull-up.
Consistent remakes. Excellent vibration fatigue
resistance and tube support. Full compatibility
ferrules of identical sizes. Easy 1.1/4-turn
installation. Gauge ability on initial installation
using gap inspection gauges.
Installation
Product Range
Techman Systems offers a wide range of Ex-Lok Tube
Fittings such as Male Connector, Bulkhead Male
Connector, Male Elbow, Male Branch Tee, Male Run Tee,
Female Connector Female-Run Tee, Female Elbow,
Female Branch Tee, Union, Bulkhead Union, Bulkhead-
Reducing Union, Reducing Union, Union Elbow, Union
Cross, Union Tee, Reducer/ Adapter, Cap, Plug, Nut,
Ferrule etc., from 1/8” to 1/2” sizes.
Ex-Lok Fittings provide safe and reliable performance from
0
cryogenic temperature to high temperature up to 200 C for
0 0
Brass : .54 C to 24 C
Temperature Ratings
Variety of tubing materials and wide range of wall thickness
essential to specify, select, and handle the tubing with care
in order to ensure reliable, safe, leak tight installation using
Tubing
3www.techmansystems.in
SINGLE STAGE / DOUBLE STAGE / PISTON TYPE REGULATORS :
GENERAL TECHNICAL DATA :
• Body - Consists of 2 piece body of Stainless steel 304/316/316L General, specially cleaned and
Electro-polished.
• Brass - Consists of 2 piece body Specially cleaned nickel plated and chrome plated.
• Valve- SS 316
• Diaphragm- SS 316 / Hastelloy C 276
• Seat Material - PCTFE
• Seal Material - PCTFE
• Relief Valve - Stainless steel Body, outlet of NPTF 1/4", EPDM Seat Seal.
• Relief Valve Seals - EPDM
• Inlet Pressure -280 Bar Resolution : 4 Bar
• Flow Rate - 160 LPM at 4.0 Bar outlet OR SPECIFY
• Pressure Gauges - 0 - 6.5 Bar, 0 - 10.5 Bar, 0 - 16.5 bar, 0 - 20 Bar with 2" Dia Dial.
• Cylinder Connections - According to Gas type.
• Outlet Connections - NPTF 1/4" with optional tube fitting on request.
• Springs- Stainless Steel /Spring Steel
• Control Knob -ABS Plastic
• Mounting - Panel / Surface
TYPES OF REGULATORS :
1. SINGLE STAGE REGULATOR ( GENERAL) - WITH SRV
2. SINGLE STAGE REGULATOR WITH SRV AND SHUT OFF VALVE / WITH REGULATING VALVE
3. SINGLE STAGE REGULATOR WITH HEATER - WITH SRV.
4. SINGLE STAGE POINT OF USE REGULATOR ( GENERAL)
5. SINGLE STAGE POINT OF USE REGULATOR WITH SHUT OFF VALVE / REGULATING VALVE
6. SINGLE STAGE POINT OF USE REGULATOR WITH BENCH MOUNTING.
7. SINGLE STAGE POINT OF USE REGULATOR WITH PANEL MOUNTING.
8. DOUBLE STAGE REGULATOR (GENERAL) - WITH SRV
9. DOUBLE STAGE REGULATOR WITH SRV AND SHUT OFF VALVE / REGULATING VALVE
10.PISTON TYPE HIGH FLOW REGULATOR.
11. PISTION TYPE HIGH PRESSURE.
Ex-Lok Regulators
4www.techmansystems.in
1. SINGLE STAGE REGULATOR ( GENERAL) - WITH SRV
• APPLICATION - These type of regulators offers wide range of uses and great performance in gas
distribution systems and gas control systems, Analysis technology, chemical process technology,
pharmaceutical industry, petrochemical industry, food/ drug sector.
• DESCRIPTION - These pressure regulators consists of cylinder connection, pressure regulator body,
pressure gauges, safety relief valve and outlet tube fittings. The supervision and control of the material
quality is decisive for quality and safety of the product. Minimal leakage rate increases the safety for
operators.
2. SINGLE STAGE REGULATOR WITH SRVAND SHUT OFF VALVE / WITH REGULATING VALVE
•Inlet Pressure - 200 Bar
•Outlet Pressure - 6, 10.5, 14, 20 Bar.
•TECHNICAL DATA - Refer general data sheet.
• Inlet Pressure - 200 Bar
• Outlet Pressure - 6, 10.5, 14, 20 Bar.
• TECHNICALDATA- Refer general data sheet.
3. SINGLE STAGE REGULATOR WITH HEATER - WITH SRV.
4. SINGLE STAGE POINT OF USE REGULATOR ( GENERAL)
APPLICATION - Designed as a Point of use single stage pressure regulator eliminates the frequent supply
pressure change in central gas supply system caused by pressure drop to provide constant delivery pressure
for instruments and analyzers. suitable for most common use for laboratory application.
5. SINGLE STAGE POINT OF USE REGULATOR WITH SHUT OFF VALVE / REGULATING VALVE
• Inlet Pressure - 200 Bar
• Outlet Pressure - 6, 10.5, 14, 20 Bar.
• TECHNICAL DATA - Refer general data sheet.
0
• Temperature -80 C Max
• Heater - 220 V AC , 50 Hz.
• Inlet Pressure - 40 Bar / 20 Bar
• Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar
• DESCRIPTION - compact design.
• Inlet Pressure - 40 Bar / 20 Bar
• Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar
• DESCRIPTION - compact design with Shut off Valve / Regulating Valve
5www.techmansystems.in
6. SINGLE STAGE POINT OF USE REGULATOR WITH BENCH MOUNTING
• Inlet Pressure - 40 Bar / 20 Bar
• Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar
• DESCRIPTION - compact design with Bench Mounting to easy access.
7. SINGLE STAGE POINT OF USE REGULATOR WITH PANEL MOUNTING.
• Inlet Pressure - 40 Bar / 20 Bar
• Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar
• DESCRIPTION - compact design with Panel Mounting to easy access.
8. DOUBLE STAGE REGULATOR (GENERAL) - WITH SRV
• APPLICATION - These type of regulators offers wide range of uses and great performance in gas
distribution systems and gas control systems, Analysis technology, chemical process technology,
pharmaceutical industry, petrochemical industry, food/ drug sector.
• DESCRIPTION - These pressure regulators consists of cylinder connection, pressure regulator body,
pressure gauges, safety relief valve and outlet tube fittings. The supervision and control of the material
quality is decisive for quality and safety of the product. Minimal leakage rate increases the safety for
operators.
• Inlet Pressure - 280 Bar.
• Outlet Pressure - 6, 10.5, 14, 20 Bar.
• TECHNICAL DATA - Refer general data sheet.
• SPECIAL FEATURE - With safety Relief Valve
9. DOUBLE STAGE REGULATOR WITH SRV AND SHUT OFF VALVE / REGULATING VALVE
• Inlet Pressure - 280 Bar.
• Outlet Pressure - 6, 10.5, 14, 20 Bar.
• TECHNICAL DATA - Refer general data sheet.
• SPECIAL FEATURE - With safety Relief Valve and Shut off /
Regulating Valve.
10. PISTON TYPE HIGH FLOW REGULATOR
• Inlet Pressure - 280 Bar.
• Outlet Pressure - 6, 10.5, 14, 20, 40, 60 Bar.
• TECHNICAL DATA - Refer general data sheet.
• SPECIAL FEATURE - With safety Relief Valve and Shut off /
Regulating Valve.
11. PISTON TYPE HIGH PRESSURE
• Inlet Pressure - 280 Bar.
• Outlet Pressure - 14, 20, 40 & 60, 80, 100, 120 Bar.
• TECHNICAL DATA - Refer general data sheet.
• SPECIAL FEATURE - With safety Relief Valve and Shut off /
Regulating Valve.
6www.techmansystems.in
BALL VALVES - 1/8" OD, 1/4" OD, 3/8" OD.
DESCRIPTION :
Working pressures up to 40 bar; 316 stainless steel body and end connections; Manual 1/8" OD, 1/4" OD, 3/8"
OD- 2-way ball valves meet the demands of gases, and other general industrial applications where high flow
and higher pressures are required. They feature low operating torque, no need for packing adjustment,
compatibility with hydrogen and other gases.
SPECIFICATIONS:
Working Pressure Up to 600 psig (40bar)
Temperature 0 to 120°C
End Connections 1/8" OD, 3/8" OD, 1/4" OD. - 2-way
tube fitting, NPT, ISO
Configuration On-off
TECHNICAL DATA :
• Body - Stainless steel 304 / 316 / 316L.
• Seat - PCTFE.
• operating - 90 Deg turn of handle with stopper.
• Handle Nylon With Brass Insert.
• End Connections - OD fittings / NPTF.
FEATURES :
• leak-tight integrity. ¢stainless steel floating ball design provides consistent,
low actuation torque
• Heavy-duty directional handle
• No packing adjustment required
• Can be panel mounted
• Field repairable with seal kit
• Clearly visible open / close position.
• Available in bottom mounting arrangement for 1/2" OD, 3/4" OD and 1" OD.
TESTING
Every Ex Lok ball valve is factory tested in both directions with nitrogen at 60 bar. Seats have a maximum
leak rate.
Ex-Lok BALL VALVES
7www.techmansystems.in
BALL VALVES- 1/2" OD, 3/4" OD, 1" OD.
DESCRIPTION :
Working pressures up to 40 bar; 316 stainless steel body and end connections; Manual 1/2" OD, 3/4" OD, 1"
OD. - 2-way ball valves meet the demands of gases, and other general industrial applications where high flow
and higher pressures are required. They feature low operating torque, no need for packing adjustment,
compatibility with hydrogen and other gases.
SPECIFICATIONS :
Working Pressure
Up to 600 psig (40bar)
Temperature 0 to 120°C
End Connections 1/2" OD, 3/4" OD, 1" OD. - 2-way
tube fitting, NPT, ISO
Configuration On-off
TECHNICAL DATA :
• Body - Stainless steel 304 / 316 / 316L.
• Seat - PCTFE.
• Operating - 90 Deg turn of handle with stopper.
• Handle Nylon With Brass Insert.
• End Connections - OD fittings / NPTF.
FEATURES :
• Leak-tight integrity. ¢stainless steel floating ball design provides consistent,
low actuation torque
• Heavy-duty directional handle
• No packing adjustment required
• Can be panel mounted
• Field repairable with seal kit
• Clearly visible open / close position.
• Available in bottom mounting arrangement for 1/2" OD, 3/4" OD and 1" OD.
Testing : Every Ex Lok ball valve is factory tested in both directions with nitrogen at
60 bar. Seats have a maximum leak rate.
8www.techmansystems.in
Materials of Construction
316 stainless steel Bar Stock
As per ASTM A479/ASME
SA479 and ASTM A276
Standerd
316 stainless steel Forging as
per ASTM A182/ASME SA182
and ASTM A314 Standerd
Pressure Ratings Basis
Catalog pressure ratings shown are for temperatures from - 20 to 100°F ( - 28 to 37°C).
Pressure ratings from –20 to 100°F (–28 to 37°C) are based onan allowable stress value of 20 000 psi (1378 bar) in accordance
with ASME B31.3. Pressure derating factors for application sat temperatures greater than 100°F (37°C) were determined from this
pressure code and are listed in the table below.
of expansion and will reduce the possibility of poor welds, out-of-roundness, or dimensional changes that are detrimental to a
good weld.
Pipe threads are based on the requirements of ASME B1.2 0.1(NPT) and SAE AS71051 (ANPT) for tapered pipe threads.
Testing
Ex-Lok follows the relevant
ASTM, ANSI, ASME, ISO,
SEMI & SEMASPEC
standards for testing and for
qualifying both processes
and results.
Packing
Bagged to ensure
component cleanliness and
to protect it from
Environmental contamination.
The bag is polyethylene.
Welding
Options:
Butt weld ( Orbital weld) ,
socket weld
Reference Specs: All welded products are manufactured and Welded according to SEMI F3-94.
Ex - Lok
9www.techmansystems.in
WELD FITTINGS
Reducer
Tube Wall Thik Tube Wall Thik EX-Lok Part No B A Pressure
OD OD Rating
IN MM IN MM MM MM Bar
3/8” 0.89 1/4” 0.89 RE-S6-06-04 TB 25 50 209
½" 1.24 1/4" 0.89 RE-S6-08-04 TB 25 50 209
½ 1.24 3/8” 0.89 RE-S6-08-06 TB 25 50 209
3/4" 1.24 3/8” 0.89 RE-S6-12-06 TB 25 50 150
3/4” 1.24 1/2" 1.24 RE-S6-12-08 TB 25 50 150
1" 1.65 1/2" 1.24 RE-S6-16-08 TB 25 50 140
1” 1.65 3/4" 1.24 RE-S6-16-12 TB 25 50 140
Elbow
Tube OD Wall Thick Ex-lok Part No B F L Pressure
Rating
IN MM MM MM MM Bar
1/4 ” 0.89 EL-S6-04-TB-2 19.5 11.1 32.00 310
3/8” 0.89 EL-S6-06-TB-2 19.5 11.1 32.00 209
½" 1.24 EL-S6-08-TB-2 19.5 17.2 35.80 209
3/4” 1.50 EL-S6-12-TB-2 19.5 24.3 37.50 150
1” 1.65 EL-S6-16-TB-2 19.5 32.2 47.50 140
Tube to Tube Butt Weld Fitting
Union Tee
Tube OD Wall Thick Ex-lok Part No B F L A Pressure
Rating
IN MM MM MM MM MM Bar
1/4 ” 0.89 TE-S6-04-TB-3 19.5 11.1 32.00 64.00 310
3/8” 0.89 TE-S6-06-TB-3 19.5 11.1 32.00 64.00 209
½" 1.24 TE-S6-08-TB-3 19.5 17.2 35.80 71.60 209
3/4” 1.50 TE-S6-12-TB-3 19.5 24.3 37.50 75.00 150
1” 1.65 TE-S6-16-TB-3 19.5 32.2 47.50 95.00 140
Reducing Tee
Tube Wall Thik Tube Wall EX-Lok Part No A B L F Pressure
OD OD Thik Flat Rating
IN MM IN MM MM MM MM Bar Bar
3/8” 0.89 1/4” 0.89 RT-S6-06-2-04-1TB 64.0 19.5 32.00 11.1 209
½" 1.24 1/4" 0.89 RT-S6-08-2-04-1TB 71.0 19.5 35.80 17.2 209
½ 1.24 3/8” 0.89 RT-S6-08-2-06-1TB 71.0 19.5 35.80 17.2 209
3/4" 1.24 3/8” 0.89 RT-S6-12-2-06-1TB 75.0 19.5 37.50 24.3 150
3/4” 1.24 1/2" 1.24 RT-S6-12-2-08-1TB 75.0 19.5 37.50 24.3 150
1" 1.65 1/2" 1.24 RT-S6-16-2-08-1TB 95.0 19.5 47.50 32.2 140
1” 1.65 3/4" 1.24 RT-S6-16-2-12-1TB 95.0 19.5 47.50 32.2 140
10www.techmansystems.in
Union Cross
Tube OD Wall Thick Ex-lok Part No B F L A Pressure
Rating
IN MM MM MM MM MM Bar
1/4 ” 0.89 CR-S6-04-TB-4 19.5 11.1 32.00 64.00 310
3/8” 0.89 CR-S6-06-TB-4 19.5 11.1 32.00 64.00 209
½" 1.24 CR-S6-08-TB-4 19.5 17.2 35.80 71.60 209
3/4” 1.50 CR-S6-12-TB-4 19.5 24.3 37.50 75.00 150
1” 1.65 CE-S6-16-TB-4 19.5 32.2 47.50 95.00 140
Reducer
Tube Tube Ex-lock
Size 1 Size 2 Part No
1” 3/4" RE-S6-16-12-SW
1 ½" 3/4" RE-S6-24-12-SW
1 ½" 1" RE-S6-24-16-SW
2” 1” RE-S6-32-16-SW
2” 1 ½" RE-S6-32-24-SW
Socket
Tube Size1 Ex-lock Part No
3/4" SO-S6-12- SW
1” SO-S6-16-SW
1 ½" SO-S6-24-SW
2” SO-S6-32-SW
Reducing Tee
Tube Tube Ex-lock
Size 1 Size 2 Part No
1” 3/4" RT-S6-16-2-12-1-SW
1 ½" 3/4" RT-S6-24-2-12-1-SW
1 ½" 1" RT-S6-24-2-16-1-SW
2” 1” RT-S6-32-2-16-1-SW
2” 1 ½" RT-S6-32-2-24-1-SW
Union Tee
Tube Size1 Ex-lock Part No.
3/4" TE-S6-12- SW-3
1” TE-S6-16-SW-3
1 ½" TE-S6-24-SW-3
2” TE-S6-32-SW-3
Cross
Tube Size1 Ex-lock Part No
3/4" CR-S6-12- SW
1” CR-S6-16-SW
1 ½" CR-S6-24-SW
2” CR-S6-32-SW
Elbow
Tube Size1 Ex-lock Part No.
3/4" EL-S6-12- SW
1” EL-S6-16-SW
1 ½" EL-S6-24-SW
2” EL-S6-32-SW
Tube to Tube Socket Weld
11www.techmansystems.in
Ex- Lok two Ferrule tube Fitting Are rated to the maximum Working Pressure of tube Recommended for use with Ex-Lok
tube Fitting . Careful selection of high-quality tubing is important at the time of installation.
The maximum working Pressure of Tubing are listed in below MPAW Table.
Note: Material Strength and allowable working pressure decrease as the temperature increases.
Fully Annealed SS 304 or SS 316 high quality Seamless Stainless steel tube to ASTM A269 or equivalent Hardness 90
Rb or less
Maximum Allowable Working Pressure (MPAW) Table
Table 1. Stainless Steel Tubing
Pressure Ratings
Some general rules are shown below:
2. Temperature, pressure, vibration and shock conditions must be considered when selecting the wall thickness.
Further, extremely thick wall may not be properly deformed and extremely thin wall may be collapsed by
ferrule action.
draw marks.
6. Best performance is achieved when the tubing ends are squarely cut and deburred properly.
Tube
O.D.
(Inches) 0.010 0.012 0.014 0.016 0.020 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.156 0.188
1/16” 5,600 6,800 8,200 9,600 12,600
1/8” 8,500 11,200
3/16” 5,400 7,000 10,400
1/4” 4,000 5,100 7,500 10,400
5/16” 4,000 5,800 8,000
3/8” 3,300 4,800 6,500
½” 2,600 3,700 5,100 6,700
5/8” 2,900 4,000 5,200 6,000
3/4” 2,400 3,300 4,200 4,900 5,800
7/8” 2,000 2,800 3,600 4,200 4,800
1” 2,400 3,100 3,600 4,200 4,700
1 1/4” 2,500 2,800 3,300 3,600 4,100 4,900
1 ½” 2,300 2,700 3,000 3,400 4,000 4,900
2” 2000 2200 2500 2900 3600
Tube Wall Thickness in Inches
Stainless Steel Tube Inch Size
12www.techmansystems.in
Ex-Lok DOUBLE FERRULE FITTINGS
G
Hex
Flat
in
7/16
9/16
7/8
11/16
0.50
0.60
0.90
0.66
E
Minimum
Opening
in
0.09
0.19
0.41
0.28
H
in
0.88
1.03
1.22
0.19
F
Hex
Flat
in
7/16
1 2/
13/16
5/8
H
D D
A
C C
TG
E
F
in
1/2
5/8
5/8
13/16
13/16
13/16
F
Hex
Flat
in
0.09
0.09
0.19
0.09
0.28
0.28
E
Minimim
Opening
in
0.50
0.50
0.60
0.50
0.66
0.66
Dx
in
0.60
0.60
0.60
0.90
0.90
0.90
D
in
9/16
11/16
11/16
7/8
7/8
7/8
G
Hex
Flat
in
1/16
7/16
9/16
7/16
11/16
11/16
Gx
Hex
Flat
in
0.97
1.06
1.12
1.12
1.22
1.22
Hx
E
Minimum
Opening
in
0.09
0.19
0.28
0.41
D
in
0.50
0.60
0.66
0.90
C
in
0.60
0.70
0.76
0.86
Ax
in
1.23
1.32
1.45
1.65
T
TUBE
O.D.
in
1/8
1/4
3/8
1/2
A
in
2.02
2.27
2.45
2.80
Ex-Lok
Part No.
in
BU-S6-020-2
BU-S6-040-2
BU-S6-060-2
BU-S6-080-2
Bulkhead Union
Reducing Bulkhead Union
T
Tube Tube Part No
OD OD"
in in in in
1/4" 1/8" RBU -S6-040-020 2.17 0.60
3/8" 1/4" RBU -S6-060-040 2.39 0.66
½" 1/4: RBU -S6-080-040 2.63 0.90
Tx Ex-Lok A D
A
in
1.40
1.61
2.02
1.77
C
in
0.60
0.70
0.80
0.76
D
in
Reducing Unions
in
1.52
1.61
1.70
1.78
1.85
1.91
A
RU-S6-040-020
RU-S6-060-020
RU-S6-060-040
RU-S6-080-020
RU-S6-080-040
RU-S6-080-060
in
0.60
0.60
0.70
0.60
0.86
0.86
Cx
in
0.70
0.76
0.76
0.86
0.86
0.86
C
H
in
1.50
1.69
1.87
2.00
G
Hex
Flat
in
7/16
9/16
11/16
7/8
F
Hex
Flat
in
1/2
5/8
3/4
15/16
in in in
0.50 0.09 5/8"
0.60 0.19 3/4"
0.60 0.19 15/16''
Dx E
Ex-Lok
Part No.
T
TUBE
O.D.
in
1/8
1/4
1 2/
3/8
US-S6-020-2
US-S6-040-2
US-S6-060-2
US-S6-080-2
Unions
in
1/4
3/8
3/8
1/2
1/2
1/2
T
TUBE
O.D.
in
1/8
1/8
1/4
1/8
1/4
3/8
Tx
Tube
O.D.
in
Ex-Lok
Part No.
Hx
in
0.97
1.03
1.16
1.25
Panel
Hole
Drill Size
in
21/64
29/64
37/64
49/64
in
0.50
0.40
0.44
0.50
Max Panel
Thickness
Hole Size Thickness
in in
29/64" 0.40
37/64" 0.44
49/64" 0.50
F Panel Max Panel
Cross
Tube Ex-Lok A
OD Part No.
in in
1/8" CR-S6-020-4 1.76
1/4" CR-S6-040-4 2.12
3/8" CR-S6-060-4 2.40
1/2" CR-S6-080-4 2.84
3/4' CR-S6-120-4 3.14
1" CR-S6-160-4 3.86
E
in
0.09
0.19
0.28
0.41
0.62
0.88
D F Flat
in in
0.50 3/8"
0.60 1/2"
0.66 5/8"
0.90 13/16"
0.96 1 1/16"
1.23 1 3/8"
13www.techmansystems.in
NPTM Connector
Tube M NPT Ex Lok A D E F Flat
OD Size Part NO
in in in in in in
1/8" 1/8" NMC-S6-020-024 1.20 0.50 0.09 7/16"
1/4" NMC-S6-020-044 1.40 9/16"
3/8" NMC-S6-020-064 1,41 11/16"
1/2" NMC-S6-020-084 1.66 7/8"
1/4" 1/8" NMC-S6-040-024 1.29 0.60 0.19 1/2"
1/4" NMC-S6-040-044 1.49 9/16"
3/8" NMC-S6-040-064 1.51 11/16"
1/2" NMC-S6-040-084 1.76 7/8"
3/8" 1/8" NMC-S6-060-024 1.39 0.66 0.19 5/8"
1/4" NMC-S6-060-044 1.57 0.28 5/8"
3/8" NMC-S6-060-064 1.57 11/16"
1/2" NMC-S6-060-084 1.82 7/8"
1/2" 1/8" NMC-S6-080-024 1.53 0.90 0.19 13/16"
1/4" NMC-S6-080-044 1.71 0.28 13/16"
3/8" NMC-S6-080-064 1.71 0.38 13/16"
1/2" NMC-S6-080-084 1.93 0.41 7/8"
BSPM Connector
Tube OD BSPM Ex Lok A D E F Flat
Size Part No.
in in in in in in
1/8" 1/8" NMC-S6-020-025 1.20 0.50 0.09 7/16"
1/4" NMC-S6-020-045 1.40 9/16"
3/8" NMC-S6-020-065 1,41 11/16"
1/2" NMC-S6-020-085 1.66 7/8"
1/4" 1/8" NMC-S6-040-025 1.29 0.60 0.19 1/2"
1/4" NMC-S6-040-045 1.49 9/16"
3/8" NMC-S6-040-065 1.51 11/16"
1/2" NMC-S6-040-085 1.76 7/8"
3/8" 1/8" NMC-S6-060-025 1.39 0.66 0.19 5/8"
1/4" NMC-S6-060-045 1.57 0.28 5/8"
3/8" NMC-S6-060-065 1.57 11/16"
1/2" NMC-S6-060-085 1.82 7/8"
1/2" 1/8" NMC-S6-080-025 1.53 0.90 0.19 13/16"
1/4" NMC-S6-080-045 1.71 0.28 13/16"
3/8" NMC-S6-080-065 1.71 0.38 13/16"
1/2" NMC-S6-080-085 1.93 0.41 7/8"
14www.techmansystems.in
BSPF Connector
Tube BSPF Ex-lok A B b D d4 E F Flat
OD Size Part No.
in in in in in in in in in
1/4" 1/4" BFC-S6-040-042 1.48 0.51 0.39 0.60 0.22 0.19 3/4"
3/8" BFC-S6-040-062 1.48 0.56 0.37 0.60 0.26 0.19 15/16"
1/2" BFC-S6-040-082 1.71 0.74 0.57 0.60 0.26 0.19 1 1/16"
3/8" 1/4" BFC-S6-060-042 1.54 0.51 0.39 0.66 0.00 0.22 3/4"
3/8" BFC-S6-060-062 1.52 0.56 0.39 0.66 0.00 0.26 15/16"
1/2" BFC-S6-060-082 1.65 0.74 0.57 0.66 0.00 0.28 1 1/16"
1/2" 3/8" BFC-S6-080-062 1.75 0.56 0.39 0.90 0.00 0.26 15/16"
1/2" BFC-S6-080-082 1.90 0.74 0.57 0.90 0.00 0.28 1 1/16"
10 www.techmansystems.in
Equal Tee
Tube EX-Lok A Ax D E F Flat
OD Part No.
in in in in in in
1/8" TE-S6-020-3 1.76 0.88 0.50 0.09 3/8"
1/4" TE-S6-040-3 2.12 1.06 0.60 0.19 1/2"
3/8" TE-S6-060-3 2.40 1.20 0.66 0.28 5/8"
1/2" TE-S6-080-3 2.84 1.42 0.90 0.41 13/16"
3/4" TE-S6-120-3 3.14 1.57 0.96 0.62 1 1/16"
1" TE-S6-160-3 3.86 1.93 1.23 0.88 1 3/8"
Reducing Tee
T Tube Tx Tube EX-Lok A Ax D DX E F Flat
OD Part No
IN IN IN IN IN IN IN IN
3/8" 1/4" RT-S6-060-2-040 2.40 1.14 0.66 0.60 0.19 5/8"
1/2" 1/4" RT-S6-080-2-040 2.84 1.25 0.90 0.60 0.19 13/16"
3/8" RT-S6-080-2-060 2.84 1.31 0.90 0.66 0.28 13/16"
3/4" 3/8" RT-S6-120-2-060 3.14 1.46 0.96 0.66 0.28 1 1/16"
1/2" RT-S6-120-2-080 3.14 1.57 0.96 0.90 0.41 1 1/16"
1" 3/8" RT-S6-160-2-060 3.86 1.65 1.23 0.66 0.28 1 3/8"
1/2" RT-S6-160-2-080 3.86 1.76 1.23 0.90 0.41 1 3/8"
3/4" RT-S6-160-2-120 3.86 1.76 1.23 0.96 0.62 1 3/8"
15www.techmansystems.in
Female Branch Tee
in
0.75
0.75
0.88
0.88
0.88
1.12
0.88
0.88
1.12
Hy
in
0.71
0.77
0.88
0.94
1.02
1.13
1.02
1.02
0.13
Hx
in
7/16
9/16
9/16
11/16
11/16
11/16
7/8
7/8
7/8
G
Hex
Flat
F
Wrench
Pad
in
5/8
5/8
13/16
13/16
15/16
1-1/16
13/16
15/16
15/16
E
Minimim
Opening
in
0.19
0.19
0.19
0.28
0.28
0.28
0.41
0.41
0.41
D
in
0.60
0.60
0.60
0.66
0.66
0.66
0.90
0.90
0.90
C
in
0.60
0.70
0.70
0.76
0.76
0.76
0.86
0.86
0.86
B
in
0.41
0.41
0.59
0.59
0.59
0.78
0.59
0.59
0.78
Ax
in
0.97
1.06
1.17
1.23
1.31
1.42
1.42
1.42
1.53
P
NPT Male
Pipe Size
in
1/8
1/8
1/4
1/4
3/8
1/2
1/4
3/8
1/2
T
TUBE
O.D.
in
1/8
1/4
1/4
3/8
3/8
3/8
1/2
1/2
1/2
Ex-Lok
Part No.
in
FBT-S6-020-021-020
FBT-S6-040-021-040
FBT-S6-040-041-040
FBT-S6-060-041-060
FBT-S6-060-061-060
FBT-S6-060-081-060
FBT-S6-080-041-080
FBT-S6-080-080-061
FBT-S6-080-2-081
Hx Hx
Ax Ax
C D
P
D
E
F
G
T
NPTF Bulkhead Connector
Tube NPTF Ex.Lock A D E F Flat Panel Panel
OD Size Part No. Hole Size Thik Max
IN IN IN IN IN IN IN IN
1/8" 1/8" NFBC-S6-020-021 1.76 0.50 0.09 9/16" 21/64" 0.50
1/4" 1/8" NFBC-S6-040-021 1.85 0.60 0.19 5/8'' 29/64" 0.40
1/4" NFBC-S6-040-041 2.04 0.60 0.19 3/4" 29/64" 0.40
3/8" 1/4" NFBC-S6-060-041 2.17 0.66 0.28 3/4" 37/64" 0.44
½" 3/8" NFBC-S6-080-061 2.43 0.90 0.41 15/16" 49/64" 0.50
½' NFBC-S6-080-081 2.62 0.90 0.41 1 1/16" 49/64" 0.50
Male Branch Tee
in
0.93
0.97
1.06
1.06
1.20
1.31
1.42
1.42
Ax
in
1/8
1/8
1/4
1/4
3/8
3/8
1/2
1/2
T
TUBE
O.D.
in
1/8
1/4
1/8
1/4
1/4
3/8
3/8
1/2
P
NPT Male
Pipe Size
in
MBT-S6-020-2-024
MBT-S6-020-2-044
MBT-S6-040-2-024
MBT-S6-040-2-044
MBT-S6-060-2-044
MBT-S6-060-2-064
MBT-S6-080-2-064
MBT-S6-080-2-084
Ex-Lok
Part No.
in
7/16
1/2
1/2
1/2
5/8
13/16
13/16
13/16
F
Wrench
Pad
in
0.09
0.09
0.19
0.19
0.28
0.28
0.38
0.41
E
Minimim
Opening
in
0.50
0.50
0.60
0.60
0.66
0.66
0.90
0.90
D
in
0.60
0.60
0.70
0.70
0.76
0.76
0.86
0.86
C
in
0.38
0.56
0.38
0.56
0.56
0.56
0.56
0.75
B
in
7/16
7/16
9/16
9/16
11/16
11/16
7/8
7/8
G
Hex
Flat
in
0.67
0.71
0.77
0.77
0.91
1.02
1.02
1.02
Hx
in
0.70
0.92
0.74
0.92
1.00
1.11
1.11
1.30
Hy
Hx Hx
Hx
G
T
EE
F
C
D
Ax Ax
B
P
16www.techmansystems.in
Male Run Tee
Ax
in
0.93
0.97
1.06
1.06
1.20
1.31
1.42
1.42
T
TUBE
O.D.
in
1/8
1/8
1/4
1/4
3/8
3/8
1/2
1/2
P
NPT Male
Pipe Size
in
1/8
1/4
1/8
1/4
1/4
3/8
3/8
1/2
F
Wrench
Pad
in
7/16
1/2
1/2
1/2
5/8
13/16
13/16
13/16
E
Minimim
Opening
in
0.09
0.09
0.19
0.19
0.28
0.28
0.38
0.41
D
in
0.50
0.50
0.60
0.60
0.66
0.66
0.90
0.90
C
in
0.60
0.60
0.70
0.70
0.76
0.76
0.86
0.86
B
in
0.38
0.56
0.38
0.56
0.56
0.56
0.56
0.75
in
7/16
7/16
9/16
9/16
11/16
11/16
7/8
7/8
G
Hex
Flat
in
0.67
0.71
0.77
0.77
0.91
1.02
1.02
1.02
Hx
in
0.70
0.92
0.74
0.92
1.00
1.11
1.11
1.30
HyEx-Lok
Part No.
in
MRT-S6-020-024-020
MRT-S6-020-044-020
MRT-S6-040-024-040
MRT-S6-040-044-040
MRT-S6-060-044-060
MRT-S6-060-064-060
MRT-S6-080-064-080
MRT-S6-080-084-080
Ax
Ax Hy
F
P
E
Hx
D
C
G
T
B
Female Run Tee
Tube OD NPT Ex-Lok Part No. A Ax D E F Flat
Female
Size
in in in in in in in
1/8" 1/8" FRT-S6-020-021-020 1.72 0.97 0.50 0.09 1/2"
1/4" 1/8" FRT-S6-040-021-040 1.81 1.06 0.60 0.19 1/2"
1/4" FRT-S6-040-041-040 2.05 1.17 11/16"
3/8" 1/4" FRT-S6-060-041-060 2.11 1.23 0.66 0.28 11/16"
1/2" 3/8" FRT-S6-080-061-080 2.30 1.42 0.90 0.41 13/16"
1/2" FRT-S6-080-081-080 2.69 1.57 1 1/16"
3/4" 3/4" FRT-S6-120-121-120 3.01 1.76 0.96 0.62 1 3/8"
1" 3/4" FRT-S6-160-121-160 3.18 1.93 1.23 0.88 1 3/8"
1" FRT-S6-160-161-160 3.61 2.11 1 11/16"
Male Elbow
in
1/16
1/2
1/2
1/2
11/16
13/16
5/8
5/8
11/16
13/16
13/16
13/16
F
Hex
Flat
in
0.09
0.09
0.19
0.19
0.19
0.19
0.19
0.28
0.28
0.28
0.28
0.38
E
Minimim
Opening
in
0.50
0.50
0.60
0.60
0.60
0.60
0.66
0.66
0.66
0.66
0.90
0.90
D
in
0.60
0.60
0.70
0.70
0.70
0.70
0.76
0.76
0.76
0.76
0.86
0.86
C
in
0.38
0.56
0.38
0.56
0.56
0.75
0.38
0.56
0.56
0.75
0.56
0.56
B
in
7/16
7/16
9/16
9/16
9/16
9/16
11/16
11/16
11/16
7/8
7/8
7/8
G
Hex
Flat
in
0.67
0.71
0.77
0.77
0.88
0.96
0.91
0.91
0.94
1.02
1.02
1.02
Hx
in
0.70
0.92
0.74
0.92
1.03
1.30
0.82
1.00
1.03
1.30
1.11
1.11
HyP
NPT Male
Pipe Size
in
1/8
1/4
1/8
1/4
3/8
1/2
1/8
1/4
3/8
1/2
1/4
3/8
T
TUBE
O.D.
in
1/8
1/8
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
1/2
1/2
A
in
0.93
0.97
1.06
1.06
1.17
1.25
1.20
1.20
1.23
1.31
1.42
1.42
Ex-Lok
Part No.
in
ME-S6-020-024
ME-S6-020-044
ME-S6-040-024
ME-S6-040-044
ME-S6-040-064
ME-S6-040-084
ME-S6-060-024
ME-S6-060-044
ME-S6-060-064
ME-S6-060-084
ME-S6-080-044
ME-S6-080-064
13/160.410.900.860.75 7/8 1.02 1.301/21/2 1.42ME-S6-080-084
G T
Hx
FE
D
A
B
Hy
C
P
17www.techmansystems.in
Female Elbow
in
1/2
11/16
1/2
11/16
13/16
1
5/8
11/16
13/16
1
13/16
13/16
1
F
Hex
Flat
in
0.09
0.09
0.19
0.19
0.19
0.19
0.28
0.28
0.28
0.28
0.41
0.41
0.41
E
Minimim
Opening
in
0.50
0.50
0.60
0.60
0.60
0.60
0.66
0.66
0.66
0.66
0.90
0.90
0.90
D
in
0.60
0.60
0.70
0.70
0.70
0.70
0.76
0.76
0.76
0.76
0.86
0.86
0.86
C
in
0.41
0.59
0.39
0.59
0.59
0.78
0.39
0.59
0.59
0.78
0.59
0.59
0.78
B
in
7/16
7/16
9/16
9/16
9/16
9/16
11/16
11/16
11/16
11/16
7/8
7/8
7/8
G
Hex
Flat
in
0.71
0.82
0.77
0.88
0.96
1.07
0.91
0.94
1.02
1.13
1.02
1.02
1.13
Hx
in
0.75
0.88
0.75
0.88
0.88
1.12
0.75
0.88
0.88
1.12
0.88
0.88
1.12
HyP
NPT Male
Pipe Size
in
1/8
1/4
1/8
1/4
3/8
1/2
1/8
1/4
3/8
1/2
1/4
3/8
1/2
Ex-Lok
Part No.
in
EL-S6-020-021
EL-S6-020-041
EL-S6-040-021
EL-S6-040-041
EL-S6-040-061
EL-S6-040-081
EL-S6-060-021
EL-S6-060-041
EL-S6-060-061
EL-S6-060-081
EL-S6-080-141
EL-S6-080-001
EL-S6-080-081
T
TUBE
O.D.
in
1/8
1/8
1/4
1/4
1/4
1/4
3/8
3/8
3/8
3/8
1/2
1/2
1/2
A
in
0.97
1.08
1.06
1.17
1.25
1.36
1.20
1.23
1.31
1.42
1.42
1.42
1.53
G T
A
C
Hy
P
E
Hx
B
D
F
Cap
Tube Ex-Lock A D
OD Part No
in in in
1/8" CP-S6-020 0.79 0.50
1/4" CP-S6-020 0.92 0.60
3/8" CP-S6-020 1.01 0.66
½" CP-S6-020 1.15 0.90
3/4" CP-S6-020 1.24 0.96
1" CP-S6-020 1.51 0.04
Plug
Tube Ex-lok
OD Part No.
IN
1/8" PL-S6-020
1/4" PL-S6-040
3/8" PL-S6-060
½" PL-S6-080
3/4" PL-S6-120
1" PL-S6-160
18www.techmansystems.in
Female Nut
Tube Ex-lok G L
OD Part No.
in in in
1/8" FN-S6-020 7/16" 0.47
1/4" FN-S6-040 9/16" 0.50,
3/8" FN-S6-060 11/16" 0.56
½" FN-S6-080 7/8" 0.69
3/4" FN-S6-120 1 1/8" 0.69
1" FN-S6-160 1 ½" 0.81
Ferrule Set
Tube Ex-Lok
OD Part No.
IN
1/8" FS-S6-020
1/4" FS-S6-040
3/8" FS-S6-060
½" FS-S6-080
3/4" FS-S6-120
1" FS-S6-160
SAFETY PRECAUTION IN USING Ex-LOCK TUBE FITTINGS
1.
2.
manufacturers.
3.
4.
5.
6. Always use proper thread sealant and lubricants on tapered pipe threads.
7. Total system design must be considered to assure safe & trouble free
performance. Material compatibility, adequate rating, proper installation operation
and maintenance are the responsibility of the system engineer and user.
8.
9.
10. Extremes (Minimum and maximum) of wall thickness should always be checked.
11.
particularly on gas service.
12.
19www.techmansystems.in
systems
man
Techman Systems
4, Bldg, A-3, Prerna Complex,
Val Village, Bhiwandi, Thane - 421 302
Maharashtra, INDIA.
T : +91 02522 661967 / 68
F : +91 02522 661815
E : sales@techmansystems.in
k.arun@techmansystems.in
www.techmansystems.in

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Techman Systems, Thane, Industrial Valves & Tube Fittings

  • 1. Lok TM systems man • Available in tube sizes from 1/8 inch to 2 inch & 4 mm to 50 mm • Easy to disconnect and retighten. • Wide variety of materials and configurations. systems man www.techmansystems.in
  • 2. Our Company Established in 2007, Techman Systems specialized in Design, Handling System Accessories as per National and International Standards. We - Techman Systems are a preeminent manufacturer, exporter, stockholder & supplier of Fittings) to meet the requirements of various industries. Evolving ourselves with time, we have achieved a special place for ourselves within the industry as well as domestic & international markets in which we operate our business. Being an ISO 9001:2008 control process that is structured to meet the international benchmarks of quality. Our core objective is "customer satisfaction" and we are continually improving upon the quality of our products & services, we endeavour to create value for our customers. Ex-Lok two ferrule tube are manufactured under Techman Systems strict quality control program which enabled Ex-Lok to obtain ISO 9001. 2www.techmansystems.in
  • 3. Easy to install using hand tools. No torque is transmitted to tubing during installation. Gap upon initial installation. Installation instructions are available. Excellent gas-tight sealing and tube-gripping action. Reduced potential for improper pull-up. Consistent remakes. Excellent vibration fatigue resistance and tube support. Full compatibility ferrules of identical sizes. Easy 1.1/4-turn installation. Gauge ability on initial installation using gap inspection gauges. Installation Product Range Techman Systems offers a wide range of Ex-Lok Tube Fittings such as Male Connector, Bulkhead Male Connector, Male Elbow, Male Branch Tee, Male Run Tee, Female Connector Female-Run Tee, Female Elbow, Female Branch Tee, Union, Bulkhead Union, Bulkhead- Reducing Union, Reducing Union, Union Elbow, Union Cross, Union Tee, Reducer/ Adapter, Cap, Plug, Nut, Ferrule etc., from 1/8” to 1/2” sizes. Ex-Lok Fittings provide safe and reliable performance from 0 cryogenic temperature to high temperature up to 200 C for 0 0 Brass : .54 C to 24 C Temperature Ratings Variety of tubing materials and wide range of wall thickness essential to specify, select, and handle the tubing with care in order to ensure reliable, safe, leak tight installation using Tubing 3www.techmansystems.in
  • 4. SINGLE STAGE / DOUBLE STAGE / PISTON TYPE REGULATORS : GENERAL TECHNICAL DATA : • Body - Consists of 2 piece body of Stainless steel 304/316/316L General, specially cleaned and Electro-polished. • Brass - Consists of 2 piece body Specially cleaned nickel plated and chrome plated. • Valve- SS 316 • Diaphragm- SS 316 / Hastelloy C 276 • Seat Material - PCTFE • Seal Material - PCTFE • Relief Valve - Stainless steel Body, outlet of NPTF 1/4", EPDM Seat Seal. • Relief Valve Seals - EPDM • Inlet Pressure -280 Bar Resolution : 4 Bar • Flow Rate - 160 LPM at 4.0 Bar outlet OR SPECIFY • Pressure Gauges - 0 - 6.5 Bar, 0 - 10.5 Bar, 0 - 16.5 bar, 0 - 20 Bar with 2" Dia Dial. • Cylinder Connections - According to Gas type. • Outlet Connections - NPTF 1/4" with optional tube fitting on request. • Springs- Stainless Steel /Spring Steel • Control Knob -ABS Plastic • Mounting - Panel / Surface TYPES OF REGULATORS : 1. SINGLE STAGE REGULATOR ( GENERAL) - WITH SRV 2. SINGLE STAGE REGULATOR WITH SRV AND SHUT OFF VALVE / WITH REGULATING VALVE 3. SINGLE STAGE REGULATOR WITH HEATER - WITH SRV. 4. SINGLE STAGE POINT OF USE REGULATOR ( GENERAL) 5. SINGLE STAGE POINT OF USE REGULATOR WITH SHUT OFF VALVE / REGULATING VALVE 6. SINGLE STAGE POINT OF USE REGULATOR WITH BENCH MOUNTING. 7. SINGLE STAGE POINT OF USE REGULATOR WITH PANEL MOUNTING. 8. DOUBLE STAGE REGULATOR (GENERAL) - WITH SRV 9. DOUBLE STAGE REGULATOR WITH SRV AND SHUT OFF VALVE / REGULATING VALVE 10.PISTON TYPE HIGH FLOW REGULATOR. 11. PISTION TYPE HIGH PRESSURE. Ex-Lok Regulators 4www.techmansystems.in
  • 5. 1. SINGLE STAGE REGULATOR ( GENERAL) - WITH SRV • APPLICATION - These type of regulators offers wide range of uses and great performance in gas distribution systems and gas control systems, Analysis technology, chemical process technology, pharmaceutical industry, petrochemical industry, food/ drug sector. • DESCRIPTION - These pressure regulators consists of cylinder connection, pressure regulator body, pressure gauges, safety relief valve and outlet tube fittings. The supervision and control of the material quality is decisive for quality and safety of the product. Minimal leakage rate increases the safety for operators. 2. SINGLE STAGE REGULATOR WITH SRVAND SHUT OFF VALVE / WITH REGULATING VALVE •Inlet Pressure - 200 Bar •Outlet Pressure - 6, 10.5, 14, 20 Bar. •TECHNICAL DATA - Refer general data sheet. • Inlet Pressure - 200 Bar • Outlet Pressure - 6, 10.5, 14, 20 Bar. • TECHNICALDATA- Refer general data sheet. 3. SINGLE STAGE REGULATOR WITH HEATER - WITH SRV. 4. SINGLE STAGE POINT OF USE REGULATOR ( GENERAL) APPLICATION - Designed as a Point of use single stage pressure regulator eliminates the frequent supply pressure change in central gas supply system caused by pressure drop to provide constant delivery pressure for instruments and analyzers. suitable for most common use for laboratory application. 5. SINGLE STAGE POINT OF USE REGULATOR WITH SHUT OFF VALVE / REGULATING VALVE • Inlet Pressure - 200 Bar • Outlet Pressure - 6, 10.5, 14, 20 Bar. • TECHNICAL DATA - Refer general data sheet. 0 • Temperature -80 C Max • Heater - 220 V AC , 50 Hz. • Inlet Pressure - 40 Bar / 20 Bar • Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar • DESCRIPTION - compact design. • Inlet Pressure - 40 Bar / 20 Bar • Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar • DESCRIPTION - compact design with Shut off Valve / Regulating Valve 5www.techmansystems.in
  • 6. 6. SINGLE STAGE POINT OF USE REGULATOR WITH BENCH MOUNTING • Inlet Pressure - 40 Bar / 20 Bar • Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar • DESCRIPTION - compact design with Bench Mounting to easy access. 7. SINGLE STAGE POINT OF USE REGULATOR WITH PANEL MOUNTING. • Inlet Pressure - 40 Bar / 20 Bar • Outlet Pressure - 0.2 - 3 bar, 0.2 - 6.5 bar, 0.2 - 10.5 Bar • DESCRIPTION - compact design with Panel Mounting to easy access. 8. DOUBLE STAGE REGULATOR (GENERAL) - WITH SRV • APPLICATION - These type of regulators offers wide range of uses and great performance in gas distribution systems and gas control systems, Analysis technology, chemical process technology, pharmaceutical industry, petrochemical industry, food/ drug sector. • DESCRIPTION - These pressure regulators consists of cylinder connection, pressure regulator body, pressure gauges, safety relief valve and outlet tube fittings. The supervision and control of the material quality is decisive for quality and safety of the product. Minimal leakage rate increases the safety for operators. • Inlet Pressure - 280 Bar. • Outlet Pressure - 6, 10.5, 14, 20 Bar. • TECHNICAL DATA - Refer general data sheet. • SPECIAL FEATURE - With safety Relief Valve 9. DOUBLE STAGE REGULATOR WITH SRV AND SHUT OFF VALVE / REGULATING VALVE • Inlet Pressure - 280 Bar. • Outlet Pressure - 6, 10.5, 14, 20 Bar. • TECHNICAL DATA - Refer general data sheet. • SPECIAL FEATURE - With safety Relief Valve and Shut off / Regulating Valve. 10. PISTON TYPE HIGH FLOW REGULATOR • Inlet Pressure - 280 Bar. • Outlet Pressure - 6, 10.5, 14, 20, 40, 60 Bar. • TECHNICAL DATA - Refer general data sheet. • SPECIAL FEATURE - With safety Relief Valve and Shut off / Regulating Valve. 11. PISTON TYPE HIGH PRESSURE • Inlet Pressure - 280 Bar. • Outlet Pressure - 14, 20, 40 & 60, 80, 100, 120 Bar. • TECHNICAL DATA - Refer general data sheet. • SPECIAL FEATURE - With safety Relief Valve and Shut off / Regulating Valve. 6www.techmansystems.in
  • 7. BALL VALVES - 1/8" OD, 1/4" OD, 3/8" OD. DESCRIPTION : Working pressures up to 40 bar; 316 stainless steel body and end connections; Manual 1/8" OD, 1/4" OD, 3/8" OD- 2-way ball valves meet the demands of gases, and other general industrial applications where high flow and higher pressures are required. They feature low operating torque, no need for packing adjustment, compatibility with hydrogen and other gases. SPECIFICATIONS: Working Pressure Up to 600 psig (40bar) Temperature 0 to 120°C End Connections 1/8" OD, 3/8" OD, 1/4" OD. - 2-way tube fitting, NPT, ISO Configuration On-off TECHNICAL DATA : • Body - Stainless steel 304 / 316 / 316L. • Seat - PCTFE. • operating - 90 Deg turn of handle with stopper. • Handle Nylon With Brass Insert. • End Connections - OD fittings / NPTF. FEATURES : • leak-tight integrity. ¢stainless steel floating ball design provides consistent, low actuation torque • Heavy-duty directional handle • No packing adjustment required • Can be panel mounted • Field repairable with seal kit • Clearly visible open / close position. • Available in bottom mounting arrangement for 1/2" OD, 3/4" OD and 1" OD. TESTING Every Ex Lok ball valve is factory tested in both directions with nitrogen at 60 bar. Seats have a maximum leak rate. Ex-Lok BALL VALVES 7www.techmansystems.in
  • 8. BALL VALVES- 1/2" OD, 3/4" OD, 1" OD. DESCRIPTION : Working pressures up to 40 bar; 316 stainless steel body and end connections; Manual 1/2" OD, 3/4" OD, 1" OD. - 2-way ball valves meet the demands of gases, and other general industrial applications where high flow and higher pressures are required. They feature low operating torque, no need for packing adjustment, compatibility with hydrogen and other gases. SPECIFICATIONS : Working Pressure Up to 600 psig (40bar) Temperature 0 to 120°C End Connections 1/2" OD, 3/4" OD, 1" OD. - 2-way tube fitting, NPT, ISO Configuration On-off TECHNICAL DATA : • Body - Stainless steel 304 / 316 / 316L. • Seat - PCTFE. • Operating - 90 Deg turn of handle with stopper. • Handle Nylon With Brass Insert. • End Connections - OD fittings / NPTF. FEATURES : • Leak-tight integrity. ¢stainless steel floating ball design provides consistent, low actuation torque • Heavy-duty directional handle • No packing adjustment required • Can be panel mounted • Field repairable with seal kit • Clearly visible open / close position. • Available in bottom mounting arrangement for 1/2" OD, 3/4" OD and 1" OD. Testing : Every Ex Lok ball valve is factory tested in both directions with nitrogen at 60 bar. Seats have a maximum leak rate. 8www.techmansystems.in
  • 9. Materials of Construction 316 stainless steel Bar Stock As per ASTM A479/ASME SA479 and ASTM A276 Standerd 316 stainless steel Forging as per ASTM A182/ASME SA182 and ASTM A314 Standerd Pressure Ratings Basis Catalog pressure ratings shown are for temperatures from - 20 to 100°F ( - 28 to 37°C). Pressure ratings from –20 to 100°F (–28 to 37°C) are based onan allowable stress value of 20 000 psi (1378 bar) in accordance with ASME B31.3. Pressure derating factors for application sat temperatures greater than 100°F (37°C) were determined from this pressure code and are listed in the table below. of expansion and will reduce the possibility of poor welds, out-of-roundness, or dimensional changes that are detrimental to a good weld. Pipe threads are based on the requirements of ASME B1.2 0.1(NPT) and SAE AS71051 (ANPT) for tapered pipe threads. Testing Ex-Lok follows the relevant ASTM, ANSI, ASME, ISO, SEMI & SEMASPEC standards for testing and for qualifying both processes and results. Packing Bagged to ensure component cleanliness and to protect it from Environmental contamination. The bag is polyethylene. Welding Options: Butt weld ( Orbital weld) , socket weld Reference Specs: All welded products are manufactured and Welded according to SEMI F3-94. Ex - Lok 9www.techmansystems.in WELD FITTINGS
  • 10. Reducer Tube Wall Thik Tube Wall Thik EX-Lok Part No B A Pressure OD OD Rating IN MM IN MM MM MM Bar 3/8” 0.89 1/4” 0.89 RE-S6-06-04 TB 25 50 209 ½" 1.24 1/4" 0.89 RE-S6-08-04 TB 25 50 209 ½ 1.24 3/8” 0.89 RE-S6-08-06 TB 25 50 209 3/4" 1.24 3/8” 0.89 RE-S6-12-06 TB 25 50 150 3/4” 1.24 1/2" 1.24 RE-S6-12-08 TB 25 50 150 1" 1.65 1/2" 1.24 RE-S6-16-08 TB 25 50 140 1” 1.65 3/4" 1.24 RE-S6-16-12 TB 25 50 140 Elbow Tube OD Wall Thick Ex-lok Part No B F L Pressure Rating IN MM MM MM MM Bar 1/4 ” 0.89 EL-S6-04-TB-2 19.5 11.1 32.00 310 3/8” 0.89 EL-S6-06-TB-2 19.5 11.1 32.00 209 ½" 1.24 EL-S6-08-TB-2 19.5 17.2 35.80 209 3/4” 1.50 EL-S6-12-TB-2 19.5 24.3 37.50 150 1” 1.65 EL-S6-16-TB-2 19.5 32.2 47.50 140 Tube to Tube Butt Weld Fitting Union Tee Tube OD Wall Thick Ex-lok Part No B F L A Pressure Rating IN MM MM MM MM MM Bar 1/4 ” 0.89 TE-S6-04-TB-3 19.5 11.1 32.00 64.00 310 3/8” 0.89 TE-S6-06-TB-3 19.5 11.1 32.00 64.00 209 ½" 1.24 TE-S6-08-TB-3 19.5 17.2 35.80 71.60 209 3/4” 1.50 TE-S6-12-TB-3 19.5 24.3 37.50 75.00 150 1” 1.65 TE-S6-16-TB-3 19.5 32.2 47.50 95.00 140 Reducing Tee Tube Wall Thik Tube Wall EX-Lok Part No A B L F Pressure OD OD Thik Flat Rating IN MM IN MM MM MM MM Bar Bar 3/8” 0.89 1/4” 0.89 RT-S6-06-2-04-1TB 64.0 19.5 32.00 11.1 209 ½" 1.24 1/4" 0.89 RT-S6-08-2-04-1TB 71.0 19.5 35.80 17.2 209 ½ 1.24 3/8” 0.89 RT-S6-08-2-06-1TB 71.0 19.5 35.80 17.2 209 3/4" 1.24 3/8” 0.89 RT-S6-12-2-06-1TB 75.0 19.5 37.50 24.3 150 3/4” 1.24 1/2" 1.24 RT-S6-12-2-08-1TB 75.0 19.5 37.50 24.3 150 1" 1.65 1/2" 1.24 RT-S6-16-2-08-1TB 95.0 19.5 47.50 32.2 140 1” 1.65 3/4" 1.24 RT-S6-16-2-12-1TB 95.0 19.5 47.50 32.2 140 10www.techmansystems.in
  • 11. Union Cross Tube OD Wall Thick Ex-lok Part No B F L A Pressure Rating IN MM MM MM MM MM Bar 1/4 ” 0.89 CR-S6-04-TB-4 19.5 11.1 32.00 64.00 310 3/8” 0.89 CR-S6-06-TB-4 19.5 11.1 32.00 64.00 209 ½" 1.24 CR-S6-08-TB-4 19.5 17.2 35.80 71.60 209 3/4” 1.50 CR-S6-12-TB-4 19.5 24.3 37.50 75.00 150 1” 1.65 CE-S6-16-TB-4 19.5 32.2 47.50 95.00 140 Reducer Tube Tube Ex-lock Size 1 Size 2 Part No 1” 3/4" RE-S6-16-12-SW 1 ½" 3/4" RE-S6-24-12-SW 1 ½" 1" RE-S6-24-16-SW 2” 1” RE-S6-32-16-SW 2” 1 ½" RE-S6-32-24-SW Socket Tube Size1 Ex-lock Part No 3/4" SO-S6-12- SW 1” SO-S6-16-SW 1 ½" SO-S6-24-SW 2” SO-S6-32-SW Reducing Tee Tube Tube Ex-lock Size 1 Size 2 Part No 1” 3/4" RT-S6-16-2-12-1-SW 1 ½" 3/4" RT-S6-24-2-12-1-SW 1 ½" 1" RT-S6-24-2-16-1-SW 2” 1” RT-S6-32-2-16-1-SW 2” 1 ½" RT-S6-32-2-24-1-SW Union Tee Tube Size1 Ex-lock Part No. 3/4" TE-S6-12- SW-3 1” TE-S6-16-SW-3 1 ½" TE-S6-24-SW-3 2” TE-S6-32-SW-3 Cross Tube Size1 Ex-lock Part No 3/4" CR-S6-12- SW 1” CR-S6-16-SW 1 ½" CR-S6-24-SW 2” CR-S6-32-SW Elbow Tube Size1 Ex-lock Part No. 3/4" EL-S6-12- SW 1” EL-S6-16-SW 1 ½" EL-S6-24-SW 2” EL-S6-32-SW Tube to Tube Socket Weld 11www.techmansystems.in
  • 12. Ex- Lok two Ferrule tube Fitting Are rated to the maximum Working Pressure of tube Recommended for use with Ex-Lok tube Fitting . Careful selection of high-quality tubing is important at the time of installation. The maximum working Pressure of Tubing are listed in below MPAW Table. Note: Material Strength and allowable working pressure decrease as the temperature increases. Fully Annealed SS 304 or SS 316 high quality Seamless Stainless steel tube to ASTM A269 or equivalent Hardness 90 Rb or less Maximum Allowable Working Pressure (MPAW) Table Table 1. Stainless Steel Tubing Pressure Ratings Some general rules are shown below: 2. Temperature, pressure, vibration and shock conditions must be considered when selecting the wall thickness. Further, extremely thick wall may not be properly deformed and extremely thin wall may be collapsed by ferrule action. draw marks. 6. Best performance is achieved when the tubing ends are squarely cut and deburred properly. Tube O.D. (Inches) 0.010 0.012 0.014 0.016 0.020 0.028 0.035 0.049 0.065 0.083 0.095 0.109 0.120 0.134 0.156 0.188 1/16” 5,600 6,800 8,200 9,600 12,600 1/8” 8,500 11,200 3/16” 5,400 7,000 10,400 1/4” 4,000 5,100 7,500 10,400 5/16” 4,000 5,800 8,000 3/8” 3,300 4,800 6,500 ½” 2,600 3,700 5,100 6,700 5/8” 2,900 4,000 5,200 6,000 3/4” 2,400 3,300 4,200 4,900 5,800 7/8” 2,000 2,800 3,600 4,200 4,800 1” 2,400 3,100 3,600 4,200 4,700 1 1/4” 2,500 2,800 3,300 3,600 4,100 4,900 1 ½” 2,300 2,700 3,000 3,400 4,000 4,900 2” 2000 2200 2500 2900 3600 Tube Wall Thickness in Inches Stainless Steel Tube Inch Size 12www.techmansystems.in Ex-Lok DOUBLE FERRULE FITTINGS
  • 13. G Hex Flat in 7/16 9/16 7/8 11/16 0.50 0.60 0.90 0.66 E Minimum Opening in 0.09 0.19 0.41 0.28 H in 0.88 1.03 1.22 0.19 F Hex Flat in 7/16 1 2/ 13/16 5/8 H D D A C C TG E F in 1/2 5/8 5/8 13/16 13/16 13/16 F Hex Flat in 0.09 0.09 0.19 0.09 0.28 0.28 E Minimim Opening in 0.50 0.50 0.60 0.50 0.66 0.66 Dx in 0.60 0.60 0.60 0.90 0.90 0.90 D in 9/16 11/16 11/16 7/8 7/8 7/8 G Hex Flat in 1/16 7/16 9/16 7/16 11/16 11/16 Gx Hex Flat in 0.97 1.06 1.12 1.12 1.22 1.22 Hx E Minimum Opening in 0.09 0.19 0.28 0.41 D in 0.50 0.60 0.66 0.90 C in 0.60 0.70 0.76 0.86 Ax in 1.23 1.32 1.45 1.65 T TUBE O.D. in 1/8 1/4 3/8 1/2 A in 2.02 2.27 2.45 2.80 Ex-Lok Part No. in BU-S6-020-2 BU-S6-040-2 BU-S6-060-2 BU-S6-080-2 Bulkhead Union Reducing Bulkhead Union T Tube Tube Part No OD OD" in in in in 1/4" 1/8" RBU -S6-040-020 2.17 0.60 3/8" 1/4" RBU -S6-060-040 2.39 0.66 ½" 1/4: RBU -S6-080-040 2.63 0.90 Tx Ex-Lok A D A in 1.40 1.61 2.02 1.77 C in 0.60 0.70 0.80 0.76 D in Reducing Unions in 1.52 1.61 1.70 1.78 1.85 1.91 A RU-S6-040-020 RU-S6-060-020 RU-S6-060-040 RU-S6-080-020 RU-S6-080-040 RU-S6-080-060 in 0.60 0.60 0.70 0.60 0.86 0.86 Cx in 0.70 0.76 0.76 0.86 0.86 0.86 C H in 1.50 1.69 1.87 2.00 G Hex Flat in 7/16 9/16 11/16 7/8 F Hex Flat in 1/2 5/8 3/4 15/16 in in in 0.50 0.09 5/8" 0.60 0.19 3/4" 0.60 0.19 15/16'' Dx E Ex-Lok Part No. T TUBE O.D. in 1/8 1/4 1 2/ 3/8 US-S6-020-2 US-S6-040-2 US-S6-060-2 US-S6-080-2 Unions in 1/4 3/8 3/8 1/2 1/2 1/2 T TUBE O.D. in 1/8 1/8 1/4 1/8 1/4 3/8 Tx Tube O.D. in Ex-Lok Part No. Hx in 0.97 1.03 1.16 1.25 Panel Hole Drill Size in 21/64 29/64 37/64 49/64 in 0.50 0.40 0.44 0.50 Max Panel Thickness Hole Size Thickness in in 29/64" 0.40 37/64" 0.44 49/64" 0.50 F Panel Max Panel Cross Tube Ex-Lok A OD Part No. in in 1/8" CR-S6-020-4 1.76 1/4" CR-S6-040-4 2.12 3/8" CR-S6-060-4 2.40 1/2" CR-S6-080-4 2.84 3/4' CR-S6-120-4 3.14 1" CR-S6-160-4 3.86 E in 0.09 0.19 0.28 0.41 0.62 0.88 D F Flat in in 0.50 3/8" 0.60 1/2" 0.66 5/8" 0.90 13/16" 0.96 1 1/16" 1.23 1 3/8" 13www.techmansystems.in
  • 14. NPTM Connector Tube M NPT Ex Lok A D E F Flat OD Size Part NO in in in in in in 1/8" 1/8" NMC-S6-020-024 1.20 0.50 0.09 7/16" 1/4" NMC-S6-020-044 1.40 9/16" 3/8" NMC-S6-020-064 1,41 11/16" 1/2" NMC-S6-020-084 1.66 7/8" 1/4" 1/8" NMC-S6-040-024 1.29 0.60 0.19 1/2" 1/4" NMC-S6-040-044 1.49 9/16" 3/8" NMC-S6-040-064 1.51 11/16" 1/2" NMC-S6-040-084 1.76 7/8" 3/8" 1/8" NMC-S6-060-024 1.39 0.66 0.19 5/8" 1/4" NMC-S6-060-044 1.57 0.28 5/8" 3/8" NMC-S6-060-064 1.57 11/16" 1/2" NMC-S6-060-084 1.82 7/8" 1/2" 1/8" NMC-S6-080-024 1.53 0.90 0.19 13/16" 1/4" NMC-S6-080-044 1.71 0.28 13/16" 3/8" NMC-S6-080-064 1.71 0.38 13/16" 1/2" NMC-S6-080-084 1.93 0.41 7/8" BSPM Connector Tube OD BSPM Ex Lok A D E F Flat Size Part No. in in in in in in 1/8" 1/8" NMC-S6-020-025 1.20 0.50 0.09 7/16" 1/4" NMC-S6-020-045 1.40 9/16" 3/8" NMC-S6-020-065 1,41 11/16" 1/2" NMC-S6-020-085 1.66 7/8" 1/4" 1/8" NMC-S6-040-025 1.29 0.60 0.19 1/2" 1/4" NMC-S6-040-045 1.49 9/16" 3/8" NMC-S6-040-065 1.51 11/16" 1/2" NMC-S6-040-085 1.76 7/8" 3/8" 1/8" NMC-S6-060-025 1.39 0.66 0.19 5/8" 1/4" NMC-S6-060-045 1.57 0.28 5/8" 3/8" NMC-S6-060-065 1.57 11/16" 1/2" NMC-S6-060-085 1.82 7/8" 1/2" 1/8" NMC-S6-080-025 1.53 0.90 0.19 13/16" 1/4" NMC-S6-080-045 1.71 0.28 13/16" 3/8" NMC-S6-080-065 1.71 0.38 13/16" 1/2" NMC-S6-080-085 1.93 0.41 7/8" 14www.techmansystems.in
  • 15. BSPF Connector Tube BSPF Ex-lok A B b D d4 E F Flat OD Size Part No. in in in in in in in in in 1/4" 1/4" BFC-S6-040-042 1.48 0.51 0.39 0.60 0.22 0.19 3/4" 3/8" BFC-S6-040-062 1.48 0.56 0.37 0.60 0.26 0.19 15/16" 1/2" BFC-S6-040-082 1.71 0.74 0.57 0.60 0.26 0.19 1 1/16" 3/8" 1/4" BFC-S6-060-042 1.54 0.51 0.39 0.66 0.00 0.22 3/4" 3/8" BFC-S6-060-062 1.52 0.56 0.39 0.66 0.00 0.26 15/16" 1/2" BFC-S6-060-082 1.65 0.74 0.57 0.66 0.00 0.28 1 1/16" 1/2" 3/8" BFC-S6-080-062 1.75 0.56 0.39 0.90 0.00 0.26 15/16" 1/2" BFC-S6-080-082 1.90 0.74 0.57 0.90 0.00 0.28 1 1/16" 10 www.techmansystems.in Equal Tee Tube EX-Lok A Ax D E F Flat OD Part No. in in in in in in 1/8" TE-S6-020-3 1.76 0.88 0.50 0.09 3/8" 1/4" TE-S6-040-3 2.12 1.06 0.60 0.19 1/2" 3/8" TE-S6-060-3 2.40 1.20 0.66 0.28 5/8" 1/2" TE-S6-080-3 2.84 1.42 0.90 0.41 13/16" 3/4" TE-S6-120-3 3.14 1.57 0.96 0.62 1 1/16" 1" TE-S6-160-3 3.86 1.93 1.23 0.88 1 3/8" Reducing Tee T Tube Tx Tube EX-Lok A Ax D DX E F Flat OD Part No IN IN IN IN IN IN IN IN 3/8" 1/4" RT-S6-060-2-040 2.40 1.14 0.66 0.60 0.19 5/8" 1/2" 1/4" RT-S6-080-2-040 2.84 1.25 0.90 0.60 0.19 13/16" 3/8" RT-S6-080-2-060 2.84 1.31 0.90 0.66 0.28 13/16" 3/4" 3/8" RT-S6-120-2-060 3.14 1.46 0.96 0.66 0.28 1 1/16" 1/2" RT-S6-120-2-080 3.14 1.57 0.96 0.90 0.41 1 1/16" 1" 3/8" RT-S6-160-2-060 3.86 1.65 1.23 0.66 0.28 1 3/8" 1/2" RT-S6-160-2-080 3.86 1.76 1.23 0.90 0.41 1 3/8" 3/4" RT-S6-160-2-120 3.86 1.76 1.23 0.96 0.62 1 3/8" 15www.techmansystems.in
  • 16. Female Branch Tee in 0.75 0.75 0.88 0.88 0.88 1.12 0.88 0.88 1.12 Hy in 0.71 0.77 0.88 0.94 1.02 1.13 1.02 1.02 0.13 Hx in 7/16 9/16 9/16 11/16 11/16 11/16 7/8 7/8 7/8 G Hex Flat F Wrench Pad in 5/8 5/8 13/16 13/16 15/16 1-1/16 13/16 15/16 15/16 E Minimim Opening in 0.19 0.19 0.19 0.28 0.28 0.28 0.41 0.41 0.41 D in 0.60 0.60 0.60 0.66 0.66 0.66 0.90 0.90 0.90 C in 0.60 0.70 0.70 0.76 0.76 0.76 0.86 0.86 0.86 B in 0.41 0.41 0.59 0.59 0.59 0.78 0.59 0.59 0.78 Ax in 0.97 1.06 1.17 1.23 1.31 1.42 1.42 1.42 1.53 P NPT Male Pipe Size in 1/8 1/8 1/4 1/4 3/8 1/2 1/4 3/8 1/2 T TUBE O.D. in 1/8 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 Ex-Lok Part No. in FBT-S6-020-021-020 FBT-S6-040-021-040 FBT-S6-040-041-040 FBT-S6-060-041-060 FBT-S6-060-061-060 FBT-S6-060-081-060 FBT-S6-080-041-080 FBT-S6-080-080-061 FBT-S6-080-2-081 Hx Hx Ax Ax C D P D E F G T NPTF Bulkhead Connector Tube NPTF Ex.Lock A D E F Flat Panel Panel OD Size Part No. Hole Size Thik Max IN IN IN IN IN IN IN IN 1/8" 1/8" NFBC-S6-020-021 1.76 0.50 0.09 9/16" 21/64" 0.50 1/4" 1/8" NFBC-S6-040-021 1.85 0.60 0.19 5/8'' 29/64" 0.40 1/4" NFBC-S6-040-041 2.04 0.60 0.19 3/4" 29/64" 0.40 3/8" 1/4" NFBC-S6-060-041 2.17 0.66 0.28 3/4" 37/64" 0.44 ½" 3/8" NFBC-S6-080-061 2.43 0.90 0.41 15/16" 49/64" 0.50 ½' NFBC-S6-080-081 2.62 0.90 0.41 1 1/16" 49/64" 0.50 Male Branch Tee in 0.93 0.97 1.06 1.06 1.20 1.31 1.42 1.42 Ax in 1/8 1/8 1/4 1/4 3/8 3/8 1/2 1/2 T TUBE O.D. in 1/8 1/4 1/8 1/4 1/4 3/8 3/8 1/2 P NPT Male Pipe Size in MBT-S6-020-2-024 MBT-S6-020-2-044 MBT-S6-040-2-024 MBT-S6-040-2-044 MBT-S6-060-2-044 MBT-S6-060-2-064 MBT-S6-080-2-064 MBT-S6-080-2-084 Ex-Lok Part No. in 7/16 1/2 1/2 1/2 5/8 13/16 13/16 13/16 F Wrench Pad in 0.09 0.09 0.19 0.19 0.28 0.28 0.38 0.41 E Minimim Opening in 0.50 0.50 0.60 0.60 0.66 0.66 0.90 0.90 D in 0.60 0.60 0.70 0.70 0.76 0.76 0.86 0.86 C in 0.38 0.56 0.38 0.56 0.56 0.56 0.56 0.75 B in 7/16 7/16 9/16 9/16 11/16 11/16 7/8 7/8 G Hex Flat in 0.67 0.71 0.77 0.77 0.91 1.02 1.02 1.02 Hx in 0.70 0.92 0.74 0.92 1.00 1.11 1.11 1.30 Hy Hx Hx Hx G T EE F C D Ax Ax B P 16www.techmansystems.in
  • 17. Male Run Tee Ax in 0.93 0.97 1.06 1.06 1.20 1.31 1.42 1.42 T TUBE O.D. in 1/8 1/8 1/4 1/4 3/8 3/8 1/2 1/2 P NPT Male Pipe Size in 1/8 1/4 1/8 1/4 1/4 3/8 3/8 1/2 F Wrench Pad in 7/16 1/2 1/2 1/2 5/8 13/16 13/16 13/16 E Minimim Opening in 0.09 0.09 0.19 0.19 0.28 0.28 0.38 0.41 D in 0.50 0.50 0.60 0.60 0.66 0.66 0.90 0.90 C in 0.60 0.60 0.70 0.70 0.76 0.76 0.86 0.86 B in 0.38 0.56 0.38 0.56 0.56 0.56 0.56 0.75 in 7/16 7/16 9/16 9/16 11/16 11/16 7/8 7/8 G Hex Flat in 0.67 0.71 0.77 0.77 0.91 1.02 1.02 1.02 Hx in 0.70 0.92 0.74 0.92 1.00 1.11 1.11 1.30 HyEx-Lok Part No. in MRT-S6-020-024-020 MRT-S6-020-044-020 MRT-S6-040-024-040 MRT-S6-040-044-040 MRT-S6-060-044-060 MRT-S6-060-064-060 MRT-S6-080-064-080 MRT-S6-080-084-080 Ax Ax Hy F P E Hx D C G T B Female Run Tee Tube OD NPT Ex-Lok Part No. A Ax D E F Flat Female Size in in in in in in in 1/8" 1/8" FRT-S6-020-021-020 1.72 0.97 0.50 0.09 1/2" 1/4" 1/8" FRT-S6-040-021-040 1.81 1.06 0.60 0.19 1/2" 1/4" FRT-S6-040-041-040 2.05 1.17 11/16" 3/8" 1/4" FRT-S6-060-041-060 2.11 1.23 0.66 0.28 11/16" 1/2" 3/8" FRT-S6-080-061-080 2.30 1.42 0.90 0.41 13/16" 1/2" FRT-S6-080-081-080 2.69 1.57 1 1/16" 3/4" 3/4" FRT-S6-120-121-120 3.01 1.76 0.96 0.62 1 3/8" 1" 3/4" FRT-S6-160-121-160 3.18 1.93 1.23 0.88 1 3/8" 1" FRT-S6-160-161-160 3.61 2.11 1 11/16" Male Elbow in 1/16 1/2 1/2 1/2 11/16 13/16 5/8 5/8 11/16 13/16 13/16 13/16 F Hex Flat in 0.09 0.09 0.19 0.19 0.19 0.19 0.19 0.28 0.28 0.28 0.28 0.38 E Minimim Opening in 0.50 0.50 0.60 0.60 0.60 0.60 0.66 0.66 0.66 0.66 0.90 0.90 D in 0.60 0.60 0.70 0.70 0.70 0.70 0.76 0.76 0.76 0.76 0.86 0.86 C in 0.38 0.56 0.38 0.56 0.56 0.75 0.38 0.56 0.56 0.75 0.56 0.56 B in 7/16 7/16 9/16 9/16 9/16 9/16 11/16 11/16 11/16 7/8 7/8 7/8 G Hex Flat in 0.67 0.71 0.77 0.77 0.88 0.96 0.91 0.91 0.94 1.02 1.02 1.02 Hx in 0.70 0.92 0.74 0.92 1.03 1.30 0.82 1.00 1.03 1.30 1.11 1.11 HyP NPT Male Pipe Size in 1/8 1/4 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 1/4 3/8 T TUBE O.D. in 1/8 1/8 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 A in 0.93 0.97 1.06 1.06 1.17 1.25 1.20 1.20 1.23 1.31 1.42 1.42 Ex-Lok Part No. in ME-S6-020-024 ME-S6-020-044 ME-S6-040-024 ME-S6-040-044 ME-S6-040-064 ME-S6-040-084 ME-S6-060-024 ME-S6-060-044 ME-S6-060-064 ME-S6-060-084 ME-S6-080-044 ME-S6-080-064 13/160.410.900.860.75 7/8 1.02 1.301/21/2 1.42ME-S6-080-084 G T Hx FE D A B Hy C P 17www.techmansystems.in
  • 18. Female Elbow in 1/2 11/16 1/2 11/16 13/16 1 5/8 11/16 13/16 1 13/16 13/16 1 F Hex Flat in 0.09 0.09 0.19 0.19 0.19 0.19 0.28 0.28 0.28 0.28 0.41 0.41 0.41 E Minimim Opening in 0.50 0.50 0.60 0.60 0.60 0.60 0.66 0.66 0.66 0.66 0.90 0.90 0.90 D in 0.60 0.60 0.70 0.70 0.70 0.70 0.76 0.76 0.76 0.76 0.86 0.86 0.86 C in 0.41 0.59 0.39 0.59 0.59 0.78 0.39 0.59 0.59 0.78 0.59 0.59 0.78 B in 7/16 7/16 9/16 9/16 9/16 9/16 11/16 11/16 11/16 11/16 7/8 7/8 7/8 G Hex Flat in 0.71 0.82 0.77 0.88 0.96 1.07 0.91 0.94 1.02 1.13 1.02 1.02 1.13 Hx in 0.75 0.88 0.75 0.88 0.88 1.12 0.75 0.88 0.88 1.12 0.88 0.88 1.12 HyP NPT Male Pipe Size in 1/8 1/4 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/2 1/4 3/8 1/2 Ex-Lok Part No. in EL-S6-020-021 EL-S6-020-041 EL-S6-040-021 EL-S6-040-041 EL-S6-040-061 EL-S6-040-081 EL-S6-060-021 EL-S6-060-041 EL-S6-060-061 EL-S6-060-081 EL-S6-080-141 EL-S6-080-001 EL-S6-080-081 T TUBE O.D. in 1/8 1/8 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2 1/2 A in 0.97 1.08 1.06 1.17 1.25 1.36 1.20 1.23 1.31 1.42 1.42 1.42 1.53 G T A C Hy P E Hx B D F Cap Tube Ex-Lock A D OD Part No in in in 1/8" CP-S6-020 0.79 0.50 1/4" CP-S6-020 0.92 0.60 3/8" CP-S6-020 1.01 0.66 ½" CP-S6-020 1.15 0.90 3/4" CP-S6-020 1.24 0.96 1" CP-S6-020 1.51 0.04 Plug Tube Ex-lok OD Part No. IN 1/8" PL-S6-020 1/4" PL-S6-040 3/8" PL-S6-060 ½" PL-S6-080 3/4" PL-S6-120 1" PL-S6-160 18www.techmansystems.in
  • 19. Female Nut Tube Ex-lok G L OD Part No. in in in 1/8" FN-S6-020 7/16" 0.47 1/4" FN-S6-040 9/16" 0.50, 3/8" FN-S6-060 11/16" 0.56 ½" FN-S6-080 7/8" 0.69 3/4" FN-S6-120 1 1/8" 0.69 1" FN-S6-160 1 ½" 0.81 Ferrule Set Tube Ex-Lok OD Part No. IN 1/8" FS-S6-020 1/4" FS-S6-040 3/8" FS-S6-060 ½" FS-S6-080 3/4" FS-S6-120 1" FS-S6-160 SAFETY PRECAUTION IN USING Ex-LOCK TUBE FITTINGS 1. 2. manufacturers. 3. 4. 5. 6. Always use proper thread sealant and lubricants on tapered pipe threads. 7. Total system design must be considered to assure safe & trouble free performance. Material compatibility, adequate rating, proper installation operation and maintenance are the responsibility of the system engineer and user. 8. 9. 10. Extremes (Minimum and maximum) of wall thickness should always be checked. 11. particularly on gas service. 12. 19www.techmansystems.in
  • 20. systems man Techman Systems 4, Bldg, A-3, Prerna Complex, Val Village, Bhiwandi, Thane - 421 302 Maharashtra, INDIA. T : +91 02522 661967 / 68 F : +91 02522 661815 E : sales@techmansystems.in k.arun@techmansystems.in www.techmansystems.in