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Popular Systems, Coimbatore, Electrical Components


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Suppliers and Exporters of Wiring Harness, Computer Accessories, Television Wiring Harness, Power Joints.

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Popular Systems, Coimbatore, Electrical Components

  1. 1. POPULAR SYSTEMS An ISO 9001: 2008, ISO 14001:2004 and OSHAS 18001:2007 Certified Organization The following profile will provide a brief introduction of our Company, Products dealt, Quality systems and infrastructure. We are looking forward to partner you in all related endeavors. K.Vijaya Prabhu B.E.M.B.A 03/01/2014
  3. 3. POPULAR SYSTEMS (An ISO 9001: 2008, ISO 14001:2004 and OSHAS 18001:2007 Certified Organization) COMPANY PROFILE he primary objective of POPULAR SYSTEMS is to manufacture high quality Assembly wiring harnesses. The main agenda of the company since inception has been to provide its customers with world class products at competitive prices and fortify consumer trust. Our commitment to the Focused Factory (Synchronous Manufacturing) concept has allowed us to streamline manufacturing in many ways, including better workflow, improved material handling, reduced inventory and better utilization of floor space. Our diverse manufacturing capabilities include Wiring harness panel assemblies and Wiring Accessories. We are capable of providing prototypes of low- to high- volume production of simple to complex harnesses. We provide 100% electrical testing on all assemblies. Our "full-service" capabilities can be tailored specifically to you, our customer. Our commitment to Total Quality Management is supported by strategic planning, process analysis and implementation. From the moment RFQ is received, a cross-functional team is dedicated to needs from product definition, through launch and on to program assessment where we identify opportunities for continuous improvement Table of Contents T
  4. 4. PRODUCT DETAILS Wiring Harness We provide a wide range of high quality Wiring Harness that is manufactured from the optimum quality raw materials. Wiring harness provided by us is available in various sizes, dimensions and colors to meet the varied requisites of the clients. Our wiring harness is widely used in various industries like automobile, electronics and many others. Our wiring harness like Engine wiring harness, Electric Wiring Harness etc. are highly durable and can endure high wear and tear.We have carved a niche as one of the distinguished Wiring Harness Manufacturers and Suppliers, based in India. Automobile Wiring Harness Elevator & Escalator Wiring harness Control Panel Wiring Harness Electronic Control Device Wiring Harness Wiring harness for Renewable energy (Wind Energy) Home Appliances Wiring harness Medical equipment Wiring harness Data Cables Wiring Accessories Cable Ties Wiring Harness Clips Cable Glands Wire Conduits Heat Shrink Sleeves Expandable sleeves Spiral Conduits Cable markers Table of Contents
  5. 5. Automobile Wiring Harness Popular Systems supports variety of OEMs as a contract manufacturer of Wiring harness. We provide harnesses for various sectors of 2 wheeler and 4 wheelers like 1. Dash Boards 2. Horns 3. Melody maker 4. Head lamps 5. Steering control 6. Fuel pumps 7. Tank units 8. Complete Wiring harness for Electric Bikes 9. Two wheeler wiring harness of various standard bikes 10. Battery cables Table of Contents Product Details
  6. 6. Elevator & Escalator Wiring harness We manufacture and supply Wiring harnesses of Car, Travelling cable harnesses and control unit harnesses for Elevators. We supply emergency push button assemblies of Escalators. Table of Contents Product Details
  7. 7. Control Panel Wiring Harness Control panels of various applications such as T&D, Textile units, PLC Controls require heavy quantity of pre assembled wiring. Popular Systems specialize in this kind of wiring. We have in-house high quality printing facility for ferrules and heat shrink tubes that are used in labeling. We use high quality press sleeve crimping for superior quality terminations. Table of Contents Product Details
  8. 8. Electronic Control Device Wiring Harness We provide wiring harness for Electronic control devices and PLC units that are used to transmit signals to various parts of the control units. Our wiring harnesses stand as an interface between sensors of various parameters and control devices. Table of Contents Product Details
  9. 9. Wiring harness for Renewable energy (Wind Energy) We supply Wiring harnesses for Wind energy OEMs. EPR cables are used in Nacelle harnesses of the Wind mills. Our harnesses operate from -40 Deg C to 90 Deg C temperatures. We manufacture and supply 1. Nacelle harnesses 2. LV Cables 3. Earthing Cables 4. Signal cables 5. HT terminations 6. Junction box assemblies for Wind Energy 7. Yaw Encoders and sensor assemblies Table of Contents Product Details
  10. 10. Home Appliances Wiring harness Home appliances OEMs who are manufacturers of products such as Water heaters are using wiring harnesses for easy completion of their equipment wiring. Neon lamps, LEDs and other active parts are clubbed with wiring harness for flaw free wiring. Table of Contents Product Details
  11. 11. Medical equipment Wiring harness High precision of connectivity and conductivity is required for medical applications. We use superior quality connectors from reputed manufacturers for all types of our medical equipment requirements. Gold plated terminals are used for better conductivity through frictional contacts. Table of Contents Product Details
  12. 12. Data Cables Data Cables such as RJ485 Jack connector cables, TYPE A & B USB Cables, FRC Connectors and Flat Cables are supplied from POPULAR SYSTEMS for OEM and replacement market requirements. Table of Contents Product Details
  13. 13. Wiring Accessories We provide complete support to OEMs for all types of accessories that are used to mount our cable harnesses to their equipments. We are tied up with global manufacturers like Hellerman Tayton and many Indian manufacturers for high quality and precision products. Cable Ties & Mounts Cable ties provide mechanical support for the cable assemblies that are wired in the equipments. Cable ties along with mounts provide flexibility for branching the cables in panel boards. Table of Contents Product Details
  14. 14. Wiring Harness Clips Used in mounting Wiring harnesses in automotive parts. Cable Glands Cable glands are mechanical cable entry devices and can be constructed from metallic or non-metallic materials. They are used throughout a number of industries in conjunction with cable and wiring used in electrical instrumentation and automation systems. Cable glands may be used on all types of electrical power, control, instrumentation, data and telecommunications cables. They are used as a sealing and termination device to ensure that the characteristics of the enclosure which the cable enters can be maintained adequately.
  15. 15. Wire Conduits Corrugated Flexible Tubes also known as Cot Tubes / Convoluted Conduits have a wide range of application for harnessing cables in: • Automobiles: HCVs / LCVs / Four Wheelers / Two Wheelers • Electrical Control Panels • Home Appliances: Washing Machines / Fridges • Railway Coaches • Aircrafts • Ships, etc. Heat Shrink Sleeves Heat-shrinkable sleeve (or commonly "shrink sleeve") is a corrosion protective coating for pipelines in the form of a wraparound or tubular sleeve that is field-applied. We provide Heat Shrinkable sleeves & Tubes of various dimensions and all colors. We support for adhesive lined heat shrink sleeves also. Table of Contents Product Details
  16. 16. Expandable sleeves Expandable braided sleeving is a protective self fitting oversleeve that protects your cables and wire harnesses from hostile environments. We use “Fray Free” thermal cutting system for expandable sleeves. We can also support expandable sleeves of all standard sizes and colors. Table of Contents Product Details
  17. 17. Spiral Conduits No cable can meet the demands posed today in terms of abrasion resistance, tensile strength and form consistency or impact resistance without having appropriate cable protection. Cable protection tubes (flexible conduits, braided sleeving, spiral binding) have to meet these demands and also provide protection against dirt and dampness or resistance against extreme temperature loads. Table of Contents Product Details
  18. 18. Cable markers We have in house printing facility for printing PVC tubes, Heat Shrink sleeves and Cable identification ferrules. We use high quality non erasable thermal transfer printing technology for all types of cable markers. We support labeling and bar- coding of cable assemblies also. Table of Contents Product Details
  19. 19. FACILITIES MACHINERIES Fully Automatic Wire Cutting striping and crimping machine Wire cutting and stripping machine Multi core cable Cutting and de-sheathing machine Pneumatic core stripper Wire cutting stripping and twisting machine Microprocessor based Battery cable Cutting Machine Pneumatic Cable outer jacket removal machine Pneumatic Crimping machine for Scattered terminals Semi automatic crimping machines Electronic Crimping Presses Applicators Toggle crimping machines Wire stripping and twisting machines Soldering station Coupler assembly station Air Compressor ( 3 Hp and 5 Hp) 25 KVA Generator Microprocessor based Harness tester (1024 POINTS AND 64 POINTS) Table of Contents Product Details
  20. 20. QUALITY We are an IMS (ISO 9001:2008 , ISO 14001 and OSHAS 18001) firm. POPULAR SYSTEMS invests heavily on testing procedures and protocols to ensure trouble free, reliable outputs. We have a mating inspection section, coupler seating position-inspection section and harness tester to ensure high quality delivery. We do 100% electrical testing for upto 1024 point harnesses. Systems implemented Statistical Quality Control - SQC with Cp ,Cpk Validation for Crimping 5 Systems Total Productivity Management - TPM 5 Why Analysis & 8D for Logical interference Shop Floor Control Table of Contents Product Details
  21. 21. RAW MATERIALS & PROCESS CONTROL Raw Materials Used For Production: We use Lapp (Single/Multi core) cables, armored cables, Shielded cables and also PVC wires for manufacture of our harnesses. We use imported connectors such as Sumitomo, Tyco, Berg and Molex for specific applications of our customers. We also have good tie-ups with best manufacturers of couplers and terminals in India. Process Control Our process is completely controlled with records. Critical process like crimping are controlled with charts. Machine consistency is ensured by evaluation of Cp and Cpk .Final product is bar-coded for better traceability. Production Capacity We make around Five million crimps per month and we have ambitious expansion plans to make around Ten million crimps per month. STRENGTHS 1. JIT Assembly Line 2. Single Piece Flow Manufacturing System 3. Employee Involvement at all levels 4. Flexible Production Planning System 5. Un-paralleled Customer Service 6. Good Business Practices and Good Manufacturing Practices at all Levels 7. Complete Transparency with our customers Table of Contents Product Details
  22. 22. COMPETITIVENESS… We maintain competitiveness with the following steps •Procurement of Raw Materials from the most cost effective sources, •Keeping the Least Inventory. •Adoption of the best process to increase Productivity to the optimum level. •Adoption of the latest Techniques, •Value Engineering as a Continuous Process •Keeping the Overheads to the Essentials with Minimum level •Best utilization of Machinery, Man Power, Space, Power, etc., to gain the maximum efficiency. •Best Quality product with competitive price. •100% acceptance with customers (Zero defects) All the products manufactured cater to the specific requirements of the clients. We manufacture products according to the International Standards. Our performance and commitment are the key for our success. We make sure that people's roles are clear and that they are held accountable for their actions and believe in absolute honesty and transparency in our dealings with our clients and business associates. Table of Contents Product Details
  24. 24. CONTACT DETAILS K.VIJAYA PRABHU B.E., M.B.A. Proprietor POPULAR SYSTEMS (An ISO 9001: 2008, ISO 14001:2004 and OSHAS 18001:2007 certified Organization) Office Address: 77 A,Mariamman Koil Street, Narasimhanaickenpalayam, Coimbatore-641031 Tamil Nadu, India. Mobile:+91-9894623369 +91-7812048123 Phone:+91-422-2462372 Fax:+91-422-2462471 Email : Website: COMMERCIAL DETAILS TIN NO: 33182025595 CST NO: 859250 DATED: 16/9/2005 ECC NO: AMBPK 2864 KXM 001 IEC NO: 3206019478 NAME OF THE BANKER: ICICI BANK, PERIANAICKENPALAYAM ACCOUNT NO: 003305001083 RTGS/NEFT/IFSC CODE: ICIC0000033 MICR NO: 641229003 USD ACCOUNT: a) Routing Bank: Pay to: JP Morgan Chase Bank, USA b) SWIFT code: CHASUS33XXX c) Further credit to: ICICI BANK LTD holding account no:001 1 427374 d) ICICI Bank swift Code: ICICINBBCTS e) Final credit to: ACCOUNT NO:001605009926 ACCOUNT NAME: POPULAR SYSTEMS Table of Contents Product Details