Essar Engineers, Coimbatore, Coir Machine

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we are engaged in fabricating a wide range of processing machine such as Coco Peat Machines, Coir Extraction Machines, Coir Geo Textile Machines and many more. Holding an ample industrial experience, we have innovate a range of processing machine which are used for extraction, processing, and feeding to extract coir fiber and produce horticulture, Geo textiles and Coconut shell products.

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Essar Engineers, Coimbatore, Coir Machine

  1. 1. We manufacture a precision engineered range of coir extraction , pith processing and coconut products machines that is superior in qualitatively. Customized as per the specifications of our clients, these are known for optimum performance and energy efficient operations . • PROJECTS • TECHNOLOGY • MARKETING • QUALITY • SERVICE • SUCCESS
  2. 2. PROFIE Established in the year 2000, we are a professionally managed firm engaged in manufacturing, exporting and supplying a wide range of coconut processing machines and cocopeat block making machine. Under the able guidance of our founder - Mr. Rajarathinam Kanagaraj, who holds an industrial experience of more than 15 years, we have been able to monitor recommendable growth in the concerned sphere. In the pursuit of excellence, we are fully committed to provide superior quality machine to our esteemed clients. This helps us in establishing our reputation in the global market as a prominent & reliable supplier. Sophisticated machinery and latest technological advancement help us in delivering flawless range of equipment to our clients. Our accomplished workforce adept themselves with the latest trends and demands of the market to carry out the manufacturing process in an appropriate manner so as to satisfy our clients with unique and précised equipment. We owe our success to our R&D department where in our professionals keep on carrying experiments in accordance with the changes of the market and have successfully hauled projects for various companies and clients.
  3. 3. PRODUCT AND PROCES FLOW CHART 40000 NUTS DEH USKI NG 40000 HUSKS /250 300 gms NUTS 40000 NUTS EXTRACTION 8 Hrs FIBER 3500 Kgs* 120 Kgs BALE MACHI C NE H I N A DE SHELLING PITH 6500 Kgs* 5 Kg BALE MACHINE USA SPAIN AUSTRA LIA HOLLAN D ISRAL SHELL 40000 -@100 gms / @4000 Kgs CHRACOAL 1350 Kgs* ACTIVATED CARBON HOT AIR JAPAN EUROPE USA DRIER POWER GENERATION KERNEL COPRA DESIC O CATED POWD I L ER ALL COUN TRIES
  4. 4. COCONUT FIBER EXTRACTION PRODUCTION CAPACITY / SHIFT 40000 HUSKS BEATER 6 feet Length 3 ¼ ‘ Dia 1’’ Sq. Rod 110mm shaft, 13’’ Dia 5/8’’ thick Plange 11 No. 65 x 16mm Knief 50 Nos. 3’’ Bearing Black Power 50 HP 1440 RPM - 1No. Production 4500 – 5000 Husk per hour 1 CLEANER 6 feet Length 3 ¼ ‘ Dia 3/4’’ Sq. Rod 110mm shaft, 13’’ Dia 5/8’’ thick Plange 11 No. 65 x 16mm Knief 50 Nos. 3’’ Bearing Black Power 60 HP 1440 RPM - 1No. Production 350 Husk per hour 2 SCREENER - I 16’ Feet Length 5’ Dia 6’ x 1 ¼ ‘ Plate Ring 4’’ x 2 Channel Frame ½ x ½ Nylon Weldmesh Power 3 H.P. 960 RPM 3 SCREENER - II 8’ Feet Length 4 ½ x 7 ½ Dia 2 ½’’ Main Shaft Gear Box 287 Model with Chain Driv ½ x ½ Nylon Weldmesh. Power 2 H.P 4 CONVEYORS 5 2 ½ ‘’ x ¼ ‘’ L Angle Cross 2’ x ¼’ Angle 3’’ x 1 ½ ‘’ Channel Leg 24’’ x 8 ½’’ Main Roller 1 ½ ’’ Bearing Set. Vignesh Gears 287 Model Chain Cupling Type. 8’ Distance Costing Cone Roller 1 No. 1’’ Bearing Set, Belt Balance Rod 5/6mm thick 2 Ply Nylon Belt. Bolt Nut Joint with Conveyors 9 Nos - Approx Length 375 ‘
  5. 5. 120 Kg FIBER BALE MACHINE ESSAR MACHINES consists of Hydraulic Power Pack and Electrical Control panel. It consists of two forming Cylinders to form the bales and two door locking cylinders to unlock the bale for easy removing the bales formed. FIBER BALE SPECIFICATIONS Bale Size Bale weight Container Lodability 40FtHC 48 x 18 x 21 to 22 inches 100 to 120 Kgs 18 to 20 Metric Tons MACHINE SPECIFICATIONS Production capacity Press capacity Press Arrangement Overall Size Shipping Weight 10 TO 15 bales per hour 250 Tons Vertical 3000 X 1000 X 6000mm (Approx 5, 500Kgs (Approx) HYDRAULIC POWER UNIT Reservoir (Oil Tank) Hydraulic Oil recommended Motor 900 Ltrs capacity System 68 30 HP MACHINE STRUCTURE Machine structures are made of Mild Steel plates ELECTRICAL CONTROL PANEL Control Panel : Dust proof
  6. 6. 5Kg COMPACTING MACHINE ESSAR MACHINE consists of hydraulic power unit, dust proof electrical control panel, forming chambers & holding chamber with 20 blocks capacity mounted on sturdy structure.the forming chamber consists of main compacting cylinder for forming the block and 3 holding cylinders to hold the block formed. It is a fully automatic model . BLOCK SPECIFICATIONS Block size Compaction ratio Block weight 30 x 30 x 9 to 12 cm 6:1 4.5 to 5 kgs MACHINE SPECIFICATIONS Production capacity Press capacity Press arrangement Overall size Shipping weight 100 to 120 blocks / hour 100 tons Horizontal 6700 x 1500 x 2500 5, 500kgs (approximate) HYDRAULIC POWER UNIT Reservoir (oil tank) Hydraulic oil recommended Motor Oil cooler Pump 600 ltrs capacity System 68 20h.p + 1 hp Copper tube cooler Yuken make vane pumps MACHINE STRUCTURE MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS. ELECTRICAL CONTROL PANEL Control panel : dust proof –plc
  7. 7. 650 gms COMPACTING MACHINE ESSAR machine consists of hydraulic power unit, dust proof electrical control panel, two forming chambers & two holding chamber with 40 bricks capacity mounted on sturdy structure. The forming chamber consists of two main compacting cylinder for forming the brick and 6 holding cylinders to hold the bricks formed. It is a fully automatic model. BRICK SPECIFICATIONS BRICK SIZE COMPACTION RATIO BRICK WEIGHT 20 X 10 X 5 TO 6 CM COMPACTION RATIO 650+50GMS MACHINE SPECIFICATIONS PRODUCTION CAPACITY PRESS CAPACITY PRESS ARRANGEMENT SHIPPING WEIGHT 450 TO 500 BRICKS / HOUR 80 TONS HORIZONTAL 6, 500KGS (APPROXIMATE) HYDRAULIC CYLINDERS (WITH GERMAN SEAL KITS) FORMING CYLINDERS DIA 140/90 STROKE 900 - 2NOS HOLDING CYLINDERS DIA 100/80 STROKE 50 - 6NOS SEAL KITS BUSAK +SHAMBAN (GERMAN MAKE) HYDRAULIC POWER UNIT RESERVOIR (OIL TANK) HYDRAULIC OIL RECOMMENDED MOTOR OIL COOLER PUMP 600 LTRS CAPACITY SYSTEM 68 30H.P COPPER TUBE COOLER : YUKEN MAKE VANE PUMPS MACHINE STRUCTURE MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS . ELECTRICAL CONTROL PANEL Control panel : dust proof –plc
  8. 8. GROW SLAB MACHINE ESSAR ENGINEERS grow bag machine consists of hydraulic power pack, electrical control panel, one set of mold. It consists of three cylinders to form the grow slab and two cylinders for lifting the mold to eject the formed slab. The main mold is of adjustable type to accommodate different sizes by adding and deleting suitable plates. Sets of plates to alter the molds to produce different size are supplied on order. GROW SLAB SPECIFICATIONS MOLD FOR GROW SLABS COMPACTION RATIO GROW SLAB WEIGHT MACHINE SPECIFICATIONS PRODUCTION CAPACITY PRESS CAPACITY PRESS ARRANGEMENT OVERALL SIZE SHIPPING WEIGHT 100 X 20 , 100 X 18 , 100 X 15 5:1 2 TO 3.5 KGS 150 TO 200 GROW SLABS / HOUR ( 75 TO 100 SINGLE PIECES PER HR CUT INTOTWO LENGTH WISE TO OBTAIN 150 TO 200 PIECES) 250 TONS VERTICAL 3000 X 1000 X 6000MM (APPROX) 8, 500KGS (APPROX) HYDRAULIC POWER UNIT RESERVOIR (OIL TANK) 900 LTRS CAPACITY HYDRAULIC OIL RECOMMENDED SYSTEM 68 MOTOR 25H.P OIL COOLER COPPER TUBE COOLER PUMP YUKEN MAKE VANE PUMPS MACHINE STRUCTURE MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES ELECTRICAL CONTROL PANEL .CONTROL PANEL DUST PROOF
  9. 9. 25 Kg BALE MACHINE ESSAR ENGINEERS pressing machine consists of hydraulic power unit, dust proof electrical control panel, mounted on sturdy structure.the forming chamber consists of main compacting cylinder for forming the block it is a fully automatic model. BALE SPECIFICATIONS BALE SIZE 80 x 40 x 33 cm COMPACTION RATIO 2;3:1 BALE WEIGHT 25 Kgs @ 30 – 40 % MOISTURE MACHINE SPECIFICATIONS PRODUCTION CAPACITY 30 TO 35 BALES PRESS CAPACITY 40 TONS PRESS ARRANGEMENT VERTICALL OVERALL SIZE 200 X 125 X 675 CM SHIPPING WEIGHT 3 TONS HYDRAULIC POWER UNIT RESERVOIR (OIL TANK) 400 LTRS CAPACITY HYDRAULIC OIL RECOMMENDED SYSTEM 68 MOTOR 7.5 KW OIL COOLER COPPER TUBE COOLER PUMP YUKEN MAKE VANE PUMPS MACHINE STRUCTURE MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS . ELECTRICAL CONTROL PANEL Control panel : dust proof –plc
  10. 10. CHARCOAL MACHINE ESSAR ENGINEERS hot air generator system is a combined unit, in which fuel (coconut shells) are converted into charcoal and the heat energy evolved during that conversion will be recovered by hot air generator. The charcoal material can be sold in the market and the hot air recovered can be used in the dryer, thereby, reducing the cost of drying by almost 65%. It is a machine which can give the charcoal product continuously throughout the day. Coconut shells can be fed at the feeding hopper and the charcoal product will be collected at the other end. Both the feeding and discharge will be in a continuous mode. MACHINE SPECIFICATION MACHINE SIZE POWER REQUIRED 4500 x 1500 mm 2 HP WITH GEAR BOX FOR CHARCOAL MACHINE 1 HP WITH GEAR BOX FOR CHARCOAL DISCHARGE 1 HP FOR SHELL FEEDING CONVEYOR 4 HP PRODUCTION CAPACITY CHARCOAL OUTPUT 500 TO 1000 KGS PER DAY. (DEPEND UPON THE REQUIREMENT) HOT AIR OUTPUT 15000 TO 25000 M3/HR (DEPEND UPON THE REQUIREMENT) HOT AIR TEMP 300 DEGREE MAX. (DEPEND ON AIR VOLUME) MACHINE STRUCTURE MACHINE STRUCTURES ARE MADE OF MILD STEEL PLATES AND MILD STEEL CHANNELS. ELECTRICAL CONTROL PANEL Control panel : dust proof –plc

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