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Welcome to Designit4u
We are a complete design development consultancy that combines our innovative thinking and engineeri...
Designit4U Offers Support services in the area of Product Development in the following areas
Concept Development Reverse E...
Drafting and Documentation Services
DESIGNIT4U provides Engineering Design Documentation of any manner as required to comp...
 
 
Engineering Analysis Solutions 
 
 
FE modeling Structural CFD NVH
Multi body
Dynamics
- 2D Mesh
- Tetra Mesh
- Hexa M...
 
Finite Element Analysis  
Finite Element Analysis (FEA) is one of the most powerful virtual product design and verificat...
Advanced Non­Linear Analysis 
Virtually all physical processes of interest to engineers are non-linear to some extent. Oft...
Thermal Analysis 
Thermal analysis deals with analyzing the effects of temperature on materials and design. Three
types of...
Vibration Analysis 
All physical bodies have particular frequencies at which they will readily vibrate. The ability to
pre...
Optimization 
The key benefit of this approach is that it can be fully automated and is much more rigorous than manual
opt...
Manufacturing Analysis 
Wide variety of computer simulation based evaluation is now available to model and virtually
simul...
Durability and Fatigue Analysis 
Structural components such as a control arms might be strong enough to withstand a single...
Topology & Free Size Optimization 
In topology optimization, material is taken out of locations of low stress. During free...
Computational Fluid Dynamics (CFD) 
Computational fluid dynamics (CFD) is one of the branches of fluid mechanics that uses...
• BARC (RPAD)
• NTPC (Kudankulum)
TRAILER DESIGN WITH MATHEMATICAL
CALCULATIONS WITH DESIGN VALIDATION
Gurpreet & Brothers
Engineering Pvt. Ltd.
113 A Secto...
DESIGN Validation OF FINGER (Expansion) JOINTS
For Mumbai Monorail Project
Reliability Testing Setup for Steam Iron
Machine with PLC controller and Data Logging
Crompton Greaves Mumbai
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
Design It 4 U, Thane, Product Deveopment
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Design It 4 U, Thane, Product Deveopment

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Manufacturing and suppliers of 3D Modelling Services, Product Styling, Product Design Services, Component Design, Finite Element Analysis Services, Motion Simulation Services, Kinematic Motion Analysis, Cad Documentation Services...

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Design It 4 U, Thane, Product Deveopment

  1. 1. Welcome to Designit4u We are a complete design development consultancy that combines our innovative thinking and engineering background to create unique designs, we then develop them from concept to manufacture. Designit4u’s service provides a unique blend of design creativity and engineering talent. Our expertise allows clients to remain focused on their own goals as we efficiently handle all of their design requirements. Our proven approach will reduce your design & development times, streamline your project and ultimately improve your business too! Whether you are looking for an agency to develop a stunning new product, need engineering design services or have a real design problem to solve, we can definitely help you. Please give us a call to learn how you too can cut your costs and increase your profits through Designit4u’s complete design development Engineering great designs. At Designit4u not only do we have the flair for design, but we also have the brains and know-how to implement it. We believe in well thought out, innovative design; great design is very powerful. Conceptual Design When a company decides to manufacture a new piece of equipment, there needs to be a starting point in the design process. This is where the Conceptual Design comes in. DESIGNIT4U can provide a concept computer model of what the finished product would look like and by adding movement to it, we can show some of the functionality. In making concept models electronically you can see and measure exactly how it will look. After the concept DESIGNIT4U would then be glad to finish the design in a timely and cost effective way. Solid Modeling DESIGNIT4U can provide solid models of existing 2D designs in order for your company to step up to a system that contains all the information in a single part. Using a computer model for your parts or equipment allows the saving of weight, size and physical mechanical properties attached to it that can then be carried over to the 2D model. Solid modeling is also parametric, meaning that when one part in a device or piece of equipment changes, the 2D drawing automatically updates. This can be a tremendous cost saving for the engineering department. Legacy Conversion Concept Development Detailing Plant & Process Layout - Hand drawn - Migration from 2D - Data extraction - Data validation - Parametric models - Associative - Castings - Plastic parts - Sheet metal parts - Initial concept - Convert to 3D - Concept layout - Assembly fitment - Stack-up analysis - Product definition - GD & T - DFSS - DFR15 - Part drawings - Assembly layouts - Manufacturing drawings - Process sheets - Tool drawings - Sales drawings - Product drawing - Part lists - Structural - Electrical - Mechanical - Piping - Hydraulics - Pneumatic - HVAC
  2. 2. Designit4U Offers Support services in the area of Product Development in the following areas Concept Development Reverse Engineering Engineering Design Prototyping - Initial Concept - Convert to 3D - Concept Layout - Assembly Fitment - Stack-up Analysis - Product Definition - GD & T - DFSS - CMM - Micro Profile Tester - Roundness, Roughness tester - Profile Projector - CAD Modeling & Surfacing - QFD - DFMEA - PFMEA - Transfer Functions - DOE - DFMA - DFSS - Design Automation - Rapid prototyping - Hand Molding - Soft Tools - CNC Machining - Jigs and Fixtures Design Engineering Services for New Product Development • Product Development for Electronic Products • Product Development for Medical Equipment Design • Product Development related to the Clean Energy Industry • Industrial Product Design for Semiconductor Tools and Equipment • Process Automation requiring Custom Machine Design • Custom Machine Design for Material Handling Equipment • Equipment Design for Manufacturing Tools or Factory Automation • Test Equipment Design for Manufacturing Quality Control • Engineering Analysis including Structural / Thermal / Fluids (FEM / FEA / CFD) • Rapid Prototyping for New Product Development • Fabrication, Assembly, Test & Debug for Custom Machine Design • Project Management Consulting for the New Product Development Process • Professional Engineering Project Plans for startups seeking funding • Mechanical Engineering Design Services including documentation
  3. 3. Drafting and Documentation Services DESIGNIT4U provides Engineering Design Documentation of any manner as required to complete a project. From writing a product specification to detailed piece part drawings, bills of material and assembly drawings, any documentation required is a routine part of our service offerings. Areas of Expertise Mechanical Product(detailed piece part) drawings Manufacturing (detailed piece part) drawings Reverse engineering documentation Geometric Dimensioning and Tolerancing (GD&T) Assembly drawings, Orthographic / Isometric Bills of Material (BOM's) Manufacturing Manufacturing system layout drawings Manufacturing tool drawings Installation drawings Lean Manufacturing - Operational Method Sheets (OMS) Electrical Schematics Card Drawings Harness Assemblies Cable Drawings Technical Writing Operators / Users Manuals Installation Manuals Maintenance Manuals Technical Illustrations Patent drawings Publications support, user manuals, assembly instructions, etc. Presentation graphics  
  4. 4.     Engineering Analysis Solutions      FE modeling Structural CFD NVH Multi body Dynamics - 2D Mesh - Tetra Mesh - Hexa Mesh - Static - Dynamic - Transient - Spectrum - Buckling - Couple Field - Thermal - Linear - Non-Linear - Fatigue - Plasticity - Compressible - Incompressible - Conjugate Heat Transfer - Hydro-dynamics - Fluid Structure Interaction - Combustion Modeling - Aerodynamics - Sound Transmission - Sound Radiation - Sound Quality Study - Vibration - Structure Borne Noise - Air Borne Noise - Squeak & Rattle - Buzz - Boom & Shake - Mechanism Simulations - Rigid Body - Flexible Body - Dynamics - Kinematics - Robotics
  5. 5.   Finite Element Analysis   Finite Element Analysis (FEA) is one of the most powerful virtual product design and verification simulation tool available for predicting the behavior of complete systems, sub-systems, components or assemblies during expected or extreme use, in a virtual environment. Designit4u can develop FEA models for all types of analysis. Linear and Non­Linear Statics Analysis  Linear and Non-Linear statics analysis is used for design and verification of products using a variety of structural and thermal loads. Knowing how a design will perform under different statics load conditions allows Designit4u engineers to recommend changes prior to physical prototyping, thus saving clients both time and money. Non-linearity includes geometric and material non-linearity effects. In the real world, most engineering problems contain some kind of nonlinear effect.
  6. 6. Advanced Non­Linear Analysis  Virtually all physical processes of interest to engineers are non-linear to some extent. Often mathematical models of sufficient accuracy for design purposes can be formulated using linear approximations Typical applications include: • Advanced Contact Analysis • Prediction of Structural Failure • Non Linear Stress Analysis • Elevated Temperature Structural Simulations • Highly Non-Linear Materials Contact Stress Analysis  Contacts are not applied by default in most finite element analysis even though frictional contact is the most common in almost all engineering situations. Utilizing the latest algorithms in our analysis Designit4u can help our clients predict the contact stresses in your application, be it an insertion/extraction, press-fit, or frictional contact, to help with design and verification. Frequency and Buckling Analysis  Inherent vibration modes in structural components or mechanical support systems can shorten equipment life and cause unexpected failures. Designit4u analysis experts can evaluate natural frequencies or critical buckling loads and recommend design changes to improve product performance.    
  7. 7. Thermal Analysis  Thermal analysis deals with analyzing the effects of temperature on materials and design. Three types of thermal effects, namely conduction, convection and radiation can be studied using advanced computer simulations. Designit4u engineers have experience with modeling many complex thermal analyses both steady state and transient.     Coupled Thermal­Structural Analysis  Coupled thermal and structural analysis is typically applied to structures that experience operating loads at high temperatures like automotive exhaust, engines.        
  8. 8. Vibration Analysis  All physical bodies have particular frequencies at which they will readily vibrate. The ability to predict these natural frequencies and the associated mode shapes is crucial to numerous areas of engineering In addition to identifying modes of vibration, forced vibration analysis can be conducted to determine the response of a structure to various types of excitation loading. Typical forms of forced vibration analysis include: • Harmonic Analysis • Random Vibration Analysis • Response Spectrum Analysis • Full Transient Dynamic Analysis Once the forced response of the system has been calculated, then a stress analysis can be carried out to determine the stresses and deflections through the system          
  9. 9. Optimization  The key benefit of this approach is that it can be fully automated and is much more rigorous than manual optimization procedures. Mathematical optimization also has the benefit that it frequently converges to design solutions that are counter-intuitive to engineers and hence are unlikely to be achieved by manual design or optimization. Typical applications for FEA based optimization include: • Stress Analysis based Optimization & Material Removal • Natural Frequency Placement • Temperature Distribution, Heat Transfer and Flux Optimization • Optimization of Highly Non-Linear Systems • Multi-Physics Optimization Optimization­ Size and Shape  In the size optimization method the thickness of the design variable parts are optimized Shape optimization involves developing morphed shapes or design variables which explore all the shapes available within the design space.     Material Cost Reduction Studies  Material cost reduction can be achieved through a variety of methods. This includes complete design using alternate materials, material substitution and down-gauge studies, material utilization studies..
  10. 10. Manufacturing Analysis  Wide variety of computer simulation based evaluation is now available to model and virtually simulate manufacturing feasibility for extrusion, tube bending, hydro-forming, casting, and forging analysis. Reliability and Robustness  Reliability-based design for products can be offered through mathematical and mechanical models for actual computation methods and practices on the basis of the research of failure physics and combined with the reliability-based test and statistical analysis of failure data Design for Six Sigma (DFSS)  DFSS is a highly disciplined process that helps a companies focus on developing and delivering near- perfect products and services Metal Forming Analysis   Metal forming analysis is a virtual simulation of the process by complete simulation of press action in a stamping operation to form sheet metal parts. The analysis provides visual design verification. All aspects of forming: Stamping, Trimming, Flanging, Hemming and Spring back Analysis can be evaluated.
  11. 11. Durability and Fatigue Analysis  Structural components such as a control arms might be strong enough to withstand a single applied load. But what happens when the part operates over and over, day after day? To predict component failure in such cases requires what's called fatigue or durability analysis. Computer simulations determine how well parts will hold up during cyclic loading. Results are important in calculating and verifying safe part lifetimes. Parts and structures subjected to cyclic mechanical and thermal loads will suffer from fatigue. Multi­Body Dynamics (MBD)  Multi-Body Dynamics can simulate the dynamics and control of multi-bodied mechanisms  These models are designed to  Assess Concept Feasibility  Optimize Vehicle/Mechanism Design and Control System  Quickly Analyze System for kinematic/dynamic failure Kinematics Simulations  A kinematics simulation is done with an assembly of parts that are connected together by a variety of movable joints. When one of the joints is moved it causes the assembly to move Design Sensitivity Analysis   Structural design sensitivity analysis concerns the relationship between design variables available to the design engineer and structural responses. Typical response includes displacement, stress, strain, natural frequency, buckling load, acoustic response, frequency response among others. Based on the sensitivity of the design variables like material property, sizing, component shape, and configuration, quick recommendations on design changes can be made
  12. 12. Topology & Free Size Optimization  In topology optimization, material is taken out of locations of low stress. During free size optimization method, the thickness of the design variable parts is reduced at locations of low stress and material is added in areas of high stress. This method leaves material only where necessary, which gives the load path. Impact & Crash Analysis  The vast majority of mechanical design is based on static or equivalent static loading; that is, loading which doesn’t vary with time, therefore allowing the effects of momentum to be neglected. There are numerous applications however, in which it is necessary to consider cases with either short duration transient loading or impacts. Typical applications include: • Product Drop Test Qualification • In-Vehicle Crash Test Qualification • Catastrophic Failure Cases & Fault Loading • Passively Safe Structure Design • Impact Protection • Explosion Protection Numerous techniques are available to consider transient and impact loading depending on the duration of the loading event and the extent of the resulting deformation. These simulations are highly complex and time consuming.
  13. 13. Computational Fluid Dynamics (CFD)  Computational fluid dynamics (CFD) is one of the branches of fluid mechanics that uses numerical methods and algorithms to solve and analyze problems that involve fluid flows.
  14. 14. • BARC (RPAD) • NTPC (Kudankulum)
  15. 15. TRAILER DESIGN WITH MATHEMATICAL CALCULATIONS WITH DESIGN VALIDATION Gurpreet & Brothers Engineering Pvt. Ltd. 113 A Sector ‘ I ‘Industrial Area Govindpura Bhopal -462023 Phone : 0755-4225877 Fax : 0755-4229809 E-mail : gbmoduler@gmail.com
  16. 16. DESIGN Validation OF FINGER (Expansion) JOINTS For Mumbai Monorail Project
  17. 17. Reliability Testing Setup for Steam Iron Machine with PLC controller and Data Logging Crompton Greaves Mumbai

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