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Supply of Distillation Column with Process Hydraulic & Mechanical designs are our expertise.
Computer aided Design & Simulation softwares are used for the purpose.
STRUCTURED COLUMN PACKING :
ULTIMO
ULTIMO
ULTIMO
ULTIMO
STRUCTURED / TOWER PACKING
Ultimo Laboratory Packings are designed for 25 mm to 200 mm diameter columns
and provide large specific surface area per unit height.
LABORATORY PACKING:
Laboratory Column from 25 mm to 200 mm diameter.
Where a high number of theoretical stages is required .
With low pressure drop & high capacity.
NTSM remain constant over wide range of liquid loading.
Available in stainless steel, alloys & various plastics.
APPLICATION
Sheet Metal Packing Wiremesh PackingKnitmesh Packing
CERAMIC STRUCTURED PACKING :
PTFE, PVDF & P.P. Structured Packing
Ceramic Structured Packings replaces random ceramics packings in many
process applications owing to it’s high separation efficiency and lower pressure drop.
Ceramic Structured Packing
Type
Specific
Surface.( m2/m3 )
550
450
400
350
250250 Y
350 Y
400 Y
450 Y
550 Y
ULTIMO
ULTIMO
6
Amass transfer tower is fitted with various internal equipments to enhance the process
performance.
Ultimo manufactures tower internals in a variety of materials to suite variety of mass
transfer processes with hydraulic designs.
Liquid distributor
Liquid Collector
Packing support
Bed limiter
- for uniform Liquid distribution across the tower.
- to collect the Liquid from above the bed for redistribution.
- to support the bed with minimum pressure drop.
- to retain the packings and prevent the expansion of the bed.
Uniform initial liquid distribution at the top of the
packed bed is essential for efficient column
operation. This is accomplished by a device called
Distributor, which spreads the liquid uniformly
across the top of the packings. Poorly designed
distributors causes mal distribution channelling and
by-passing of liquid gas, thereby resulting in poor
performance of the column.
MOCs. : S.S, P.P, PVDF, FRP, PTFE / PTFE OR PFA
Coated, Graphite, Ceramics.
MOCs. : S.S, P.P, PVDF, FRP, PTFE / PFA / CS-PFA
Coated, Graphite, Ceramics.
While primary purpose of the support plate is to
retain packings without excessive restriction to
gas and liquid flow, it also serves to distribute both
streams. Unless carefully designed, the support
plate can cause premature column flooding. Thus,
design of the support plate significantly affects
column pressure drop and stable operating range.
MOCs. : S.S, P.P, PVDF, FRP, PTFE / PTFE OR PFA
Coated, Graphite, Ceramics.
90 mm 1,200 65 97 14
METAL SADDLES
METAL RASCHIG RINGS
Metal Packings are available in MOCs. S.S. 316 / 304, and S.S. Alloys like Haste Alloy,
Inconel, Monel, MS, Copper and Alluminium etc. These are used in a solvent recovery
plants & multi purpose distillation units. Standard as well as higher thickness are
also available
Approx
Approx
Approx
PLASTIC SADDLES
PLASTIC MINI RINGS
T PACK
(S)
(M)
(L)
Also Available in PVC, CPVC & PTFE
PTFE / PFA / FEP
PVC
CPVC
PTFE
0
upto 225 c
0
60 c
0
80 c
0
200 c
45,000
9,000
23,500
3,500
1,800
BERLSADDLES
Size Wt. kg / m3 Surface
m2 / m3
Voidage
%
25 mm 640 220 73
38 mm 570 160 76
50 mm 535 120 77
Size Wt. kg / m3 Surface
m2 / m3
Voidage
%
25 mm 220 73
38 mm 160 76
50 mm 120 77
Made from chemical grade white porcelain with exceptionally good chemical resistance
except HF and strong alkali. Available with glazed (smooth) or unglazed surface finish.
Most suitable for Sulphuric Acid Applications.
CERAMIC TOWER PACKING :
Packing
Factor
107
55
43
Packing
Factor
110
65
45
CERAMIC SADDLES
.
630
585
550
515
650
600
710
550
510
480
580
515
485
HONEYCOMBS MINI PARTITION RINGS
CARBON RASCHIG RINGS GLASS RASCHIG RINGS
PTFE RASCHIG RINGS
Resistant to a wide range of acids,
alkalis and solvents.
Very high resistance to hot strong alkalis.
Available in a variety of sizes.
High Mechanical strength.
Resistant to a wide range of acids and
alkalis .
Very high resistance to hot strong alkalis.
Available in a variety of sizes.
High Mechanical strength.
Fully carbonised - no extractable impurities
These are available in sizes 12mm, 19mm,
25mm, 38mm, 50mm, and 75mm diameter
and height. Suitable for highly corrosive applications.
Sizes : 12,16,19,25,38,50,75,100( mm dia. X ht.)
Sizes : 9,12,16,20,25,34,38,50,80( mm dia. X ht.)
depending upon column diameter and process conditions.
DMF-Water Separation
Methanol-Water Separation
IPA-Water Separation
Ethyl Acetate-Water Separation
Solvent Recovery Units (SRU)
www.ultimoengineers.com

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Industrial Internals By Ultimo Engineers

  • 1.
  • 2. Supply of Distillation Column with Process Hydraulic & Mechanical designs are our expertise. Computer aided Design & Simulation softwares are used for the purpose.
  • 3. STRUCTURED COLUMN PACKING : ULTIMO ULTIMO ULTIMO ULTIMO STRUCTURED / TOWER PACKING
  • 4.
  • 5. Ultimo Laboratory Packings are designed for 25 mm to 200 mm diameter columns and provide large specific surface area per unit height. LABORATORY PACKING: Laboratory Column from 25 mm to 200 mm diameter. Where a high number of theoretical stages is required . With low pressure drop & high capacity. NTSM remain constant over wide range of liquid loading. Available in stainless steel, alloys & various plastics. APPLICATION Sheet Metal Packing Wiremesh PackingKnitmesh Packing CERAMIC STRUCTURED PACKING : PTFE, PVDF & P.P. Structured Packing Ceramic Structured Packings replaces random ceramics packings in many process applications owing to it’s high separation efficiency and lower pressure drop. Ceramic Structured Packing Type Specific Surface.( m2/m3 ) 550 450 400 350 250250 Y 350 Y 400 Y 450 Y 550 Y ULTIMO ULTIMO
  • 6. 6 Amass transfer tower is fitted with various internal equipments to enhance the process performance. Ultimo manufactures tower internals in a variety of materials to suite variety of mass transfer processes with hydraulic designs. Liquid distributor Liquid Collector Packing support Bed limiter - for uniform Liquid distribution across the tower. - to collect the Liquid from above the bed for redistribution. - to support the bed with minimum pressure drop. - to retain the packings and prevent the expansion of the bed.
  • 7. Uniform initial liquid distribution at the top of the packed bed is essential for efficient column operation. This is accomplished by a device called Distributor, which spreads the liquid uniformly across the top of the packings. Poorly designed distributors causes mal distribution channelling and by-passing of liquid gas, thereby resulting in poor performance of the column. MOCs. : S.S, P.P, PVDF, FRP, PTFE / PTFE OR PFA Coated, Graphite, Ceramics. MOCs. : S.S, P.P, PVDF, FRP, PTFE / PFA / CS-PFA Coated, Graphite, Ceramics. While primary purpose of the support plate is to retain packings without excessive restriction to gas and liquid flow, it also serves to distribute both streams. Unless carefully designed, the support plate can cause premature column flooding. Thus, design of the support plate significantly affects column pressure drop and stable operating range. MOCs. : S.S, P.P, PVDF, FRP, PTFE / PTFE OR PFA Coated, Graphite, Ceramics.
  • 8. 90 mm 1,200 65 97 14 METAL SADDLES METAL RASCHIG RINGS Metal Packings are available in MOCs. S.S. 316 / 304, and S.S. Alloys like Haste Alloy, Inconel, Monel, MS, Copper and Alluminium etc. These are used in a solvent recovery plants & multi purpose distillation units. Standard as well as higher thickness are also available Approx Approx Approx
  • 9. PLASTIC SADDLES PLASTIC MINI RINGS T PACK (S) (M) (L) Also Available in PVC, CPVC & PTFE PTFE / PFA / FEP PVC CPVC PTFE 0 upto 225 c 0 60 c 0 80 c 0 200 c 45,000 9,000 23,500 3,500 1,800
  • 10. BERLSADDLES Size Wt. kg / m3 Surface m2 / m3 Voidage % 25 mm 640 220 73 38 mm 570 160 76 50 mm 535 120 77 Size Wt. kg / m3 Surface m2 / m3 Voidage % 25 mm 220 73 38 mm 160 76 50 mm 120 77 Made from chemical grade white porcelain with exceptionally good chemical resistance except HF and strong alkali. Available with glazed (smooth) or unglazed surface finish. Most suitable for Sulphuric Acid Applications. CERAMIC TOWER PACKING : Packing Factor 107 55 43 Packing Factor 110 65 45 CERAMIC SADDLES . 630 585 550 515 650 600 710 550 510 480 580 515 485
  • 11. HONEYCOMBS MINI PARTITION RINGS CARBON RASCHIG RINGS GLASS RASCHIG RINGS PTFE RASCHIG RINGS Resistant to a wide range of acids, alkalis and solvents. Very high resistance to hot strong alkalis. Available in a variety of sizes. High Mechanical strength. Resistant to a wide range of acids and alkalis . Very high resistance to hot strong alkalis. Available in a variety of sizes. High Mechanical strength. Fully carbonised - no extractable impurities These are available in sizes 12mm, 19mm, 25mm, 38mm, 50mm, and 75mm diameter and height. Suitable for highly corrosive applications. Sizes : 12,16,19,25,38,50,75,100( mm dia. X ht.) Sizes : 9,12,16,20,25,34,38,50,80( mm dia. X ht.) depending upon column diameter and process conditions.
  • 12. DMF-Water Separation Methanol-Water Separation IPA-Water Separation Ethyl Acetate-Water Separation Solvent Recovery Units (SRU) www.ultimoengineers.com