LED LAMP Physics and Basic Structure LED Benefits About Citizen ILS LED Fitting Technical Specification Actual test report of 13X2 30w (Lux level)LED DRIVER Features SpecificationsFIXTURE & HEAT SINK Drawing Fixture Specification datasheet Heat Sink DetailsCOMPARISON & PAYBACK Comparison with Existing HPMV Fittings Payback DetailFINANCIAL Capital Budgeting Life cycle cost Guarantee / warranty www.ils.ccENVIRONMENT Benefits CO2 Reduction DetailsLED LIGHTING SYSTEMS BY ILS
LED LAMPPhysics & Basic Structure:Aluminum indium gallium phosphate ( AllnGap) and indiumgallium nitride(InGaN) are the two most common LEDtechnologies, displacing older gallium arsenide phosphide(GaAsP) LEDs.LEDs are solid state semiconductor devices that convertelectrical energy directly into light.LED technology to produce brighter , more efficacious, longlife, energy saver and colorful as well as white illuminationLEDs has increased the tre mendous possibilities of using thisLED technology into range of lighting applications.The manufacturing of LEDs uses a process know as epitaxyin which crystalline laye rs of different se miconductor materialare grown on top of one another.Benefits :LED having ever highest efficiency compare to other like CFL,Mercury, incandescent, sodium lamp etc.Very low power consumptionVery Long life and Less maintenance cost.No production of UV light. www.ils.ccProduce directional light- useful for directing light on specificareas rather than a diffused glow.Very low environme nt impact- due to very long life very lowgeneration of lighting waste compared with conventionallights.
About CITIZEN CITIZEN is Japan based world No. 1 Company in Electronics. 1970 - Founded as a joint venture between the Japanese firm Citizen Watch Co., Ltd. and the U.S.s Bulova Watch Company, Inc., with paid-in capital of 90 million yen. 1983 - Launch of CITILED chip LEDs. LED Lamp Manufacturing Plant is in Japan. Compact, lightweight, and long service life. Environmentally- friendly light source for next generation, accompanied with aesthetic design and functionality. Citizen Electronics meets customers needs by utilizing our original packaging technology and providing various products characterized by high power, high efficiency, and high color rendering. Chip on Aluminum technique (Citizen Electronics has acquired a patent for this technique) www.ils.cc
ILS LED FITTINGS:LED Fittings which technically designed by ILS isplaying major roll in lamp efficiency and lamp life. Type of LED : Multichip ,latest technology, Highest Heat discharging, High Light , Bean strength. (140 lumen/ per watt) Thermal management : Unique Aluminum Heat Sink (Alu. Alloy: Lm06) as per actual requirements and datasheet of LED Lamp from Citizen. Junction Temperature : Junction Temperature ( TJ ) is critical parameter for life of LED Lamp. ILS Fittings are having TJ 80° C compare to other supplier’s fittings TJ is up to 120 ° C Case temperature : Case surface Temp= Room temp + 15°C. Heat Dispassion : The heat sink is directly mounted on fixture. Temperature Class : T6 Viewing Angle : 120° (as actually require) Lamp Life : www.ils.cc Min 90000 hrs, to Max 120000 hrs at 70% efficiency. Actual Testing Report for lamp life: Maximum tested for 34,000 Hrs with efficiency 90.3% (provided by CITIZEN)
Technical Specification: Product Code : ILS FLP WG 13x 2 30W LED FITTING COST 7000 /-LED Brand CITIZEN (Made in JAPAN)LED MODEL NO CLL030-1206A1-50KL1A1LIGHT OUT PUT 1685 x 2 3370 LUMENSCOLOUR (CCT) 5000KCRI 65 RALED WATTAGE 13 x 2 = 26 W www.ils.cc
ACTUAL TEST REPORT OF LUX LEVEL Product Code : ILS FLP WG 13x 2 30 W Electrical INPUT VOLLATGE 238.9 INPUT AMP 0.122 P.F. 0.999 WATTS 30 LIGHT OUT PUT Mounting From Ground Level 3 Mtr15 LUX 3 Mtr 3 Mtr 15 LUX 3 3 Mtr Mtr 3 Mtr19 LUX 6 6 LUX 19 LUX www.ils.cc
LED DRIVER Manufacturer : SUNLIT ELECTRO CONTROLS PVT LTD Model No : BB56V730MAFeatures:Universal AC input / Full rangeProtections: Short circuit , Overload100% full load burn-in testAll using long life electrolytic capacitorsWithstand 300VAC surge input for 5 secondHigh operating temperature up to 70Withstand 5G vibration test .High efficiency, long life and high reliabilityNo load power consumption<1.5 Technical Specification:Input voltage range: 90V -270VInput frequency : 50/ 60Output voltage :- 56V DCOutput current :- 730MATotal harmonic distortion :- MAX 20% www.ils.ccPower factor :- 0.99
FIXTURE & HEAT SINK Drawing: 230 190 2 nos of @10mm holes on bracket STUD TYPE TERMINAL CABLE ENTRY ½” BSW HOLE FOR MOUNTING LED DRIVER HIT SINK CEMENTING365 GASKET “ J ” HOOK ILS LED LIGHT BOROSILICATE GLASS WIRE GUARD 290 www.ils.cc
Fixture Specification Datasheet:Flameproof I, IIA & IIB As per IS:2148/04 &Group [IEC 60079-1(2001)]Weatherproof IP:65 As Per IS:12063/19817Material Cast Aluminum alloy LM6Finish Inside/outside Light Grey Epoxy powder coating shade no. 631 As per IS:5.Earthling 1 inside & 2 Outside earthling screws of M6 size brass screws with 2 nos plan washer.Gasket ‘ O’ Ring endless neoprene rubber gasket.Cable entries 2 Nos. ¾” BSC/ET entry from side.Wire guard M.S. wire guard (5mm wire)with white epoxy powder coating.Glass type ‘A’ Heat resistant clear toughened glassLight Fitting Suitable for 45w, 60w LED lamp with LED driver.Terminals 2 nos 3/16” stud type terminalsAll contacts will be wired up to terminals www.ils.ccFlameproof • Chief Controller of Explosives, Nagpur. • Central Mining Research Institutes, Dhanbad.Certification: • Director General of Mines Safety, Dhanbad.(Oil Mines) • DG FASLI, Bombay. • Beuro of Indian Standards, Bombay.
Heat Sink Details:A heat sink is a term for a component or assembly thattransfers heat generated within a solid material to afluid medium, such as air or a liquid. A heat sink is physically designed to increase thesurface area in contact with the cooling fluidsurrounding it, such as the air. Approach air velocity,choice of material, fin (or other protrusion)design andsurface treatment are some of the design factors whichinfluence the thermal resistance, i.e. thermalperformance, of a heat sink. To understand how heat sinks work, think of heatenergy itself as behaving very much like an electricalcurrent, and temperature rise as the thermal equivalentof voltage drop. We also have to introduce a property ofmaterials and objects known as thermal resistance,which behaves in a very similar way to electricalresistance: the more heat energy .flowing. through it,the higher the temperature rise across it.All semiconductor devices have some electricalresistance, just like resistors and coils, etc. This meansthat when power diodes, power transistors and powerMOSFETs are switching or otherwise controllingreasonable currents, they dissipate power as heatenergy. www.ils.cc
COMPARISON & PAYBACKCOMPARISION - LED V/S EXISTING LAMP FITTINGSr Characteristics LED HPMV (Asno. (Proposed) per existing)1 Power 30 watt 160 Watt consumption2 Initial Cost 7000 45003 Running Power 908 4838 Cost- One YEAR4 Maintenance cost- 00 1200 One Year5 Total cost/year 908 60386 Lamp Efficiency 120-140 40-45 Lumen/watt Lumen/watt7 Lamp Life 90,000 Hours 5000 Hours @ 70 % Effi.8 Environment Very low High impact9 Maintenance time Very low High www.ils.cc10 Maintenance cost Very low High11 Initial Cost High Low
GUARANTEE /WARRANTYGUARANTEE OF LED LAMP :- 2 YEARSGUARANTEE OF THE DRIVER :- 2 YEARSGUARANTEE OF LUMENS EFFI. :- 90% (2 YEARS) ACTUL TEST REPORT www.ils.cc www.ils.cc
ENVIRONMENT ENVIROMENT BENIFITLED lights are a wonderful invention that has changed theway the world is lit.LED lights are four times more efficient than a regularincandescent light bulb and last 10 times as long. LED lights are considerably less expensive to operate,however are a little more expensive to purchase. LED lighting requires only one third of the energy that an incandescent bulb will use. A single 18-watt LED light canreplace a 75-watt incandescent and in the lifetime of theLED light, will save 570kWh of energy. LED lighting in which even one bulb will keep one half of aton of carbon dioxide out of the atmosphere through thelifetime of the bulb instead of using incandescent bulbs. Switching also keeps sulfur oxide and nuclear waste out ofthe atmosphere as well, leading to a cleaner world and onethat will last much longer. By simply switching, ourenvironment could easily revitalize itself without having todeal with the excess carbon dioxide, sulfur oxide andnuclear waste emissions that are currently being releasedinto the atmosphere every day.CO2 REDUCTION www.ils.cc Monthly Energy Savings from kWh Reduction 46.8Annual Energy Savings from kWh Reduction 561.6CO2 Emissions Reduction (Lbs) 746.928
LED LIGHTING SYSTEMS BY ILSHigh Quality Thermal Management by uniquealuminum Heat Sink.ILS LED Lamp We are Controlling TJ Much BetterJunction Temperature in ILS LED Lamp is < 80° C.(Other Supplier’s light is having TJ up to 120°c )Technically Designed high quality Fitment/Fixture as per actual requirements of CITIZEN.Maintaining the maximum power quality.Dealing directly with customers – No Extramarketing & Retailing cost.We can design the products as per customerrequirements.100% Technical support & tested product’s.Highest Guarantee period -2 Years ( lumensmaintain 90 %, CCT, CRI ) www.ils.ccSpecially concentrating on industrial products.We are Intelligent In Flameproof LED Lamps.
Please send us an email if you have anyquestion or ask more detail information. We willrespond it as soon as possible.Plot No.209/9, GEB Office Road, G.I.D.C. Ankleshwar- 393002Gujarat , INDIA. OFFICE – 02646-220245, FAX- 02646-222713Email :-firstname.lastname@example.org,email@example.comMob. No :-+91-9227882313+91-9428886668 Have a nice day.