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Evaluation of sisal post-harvest waste as a potential bioresource for
  production of oyster mushrooms (Pleurotus sapidus (P969) and
                          Pleurotus HK-37)

                       ANTHONY MSHANDETE-UDSM


               First Bio-Innovate Regional Scientific
        Conference, Addis Ababa, Ethiopia, 25-27 Feb 2013
From sisal post-harvest wastes to
 edible valuable mushrooms crop
                   Background
BIOREFINERY: is the technology for Biomass
bioresource conversion into useful biomaterials
and/or bio-energy carriers in an integrated manner
and thereby it can maximize the economic value of
the biomass used while reducing the waste streams
produced
From sisal post-harvest wastes to
    edible valuable mushrooms crop
              Challenges to Biorefinery
One of the main challenge; Sustainability of biomass
resources supply being is ONE of the key issues for
the transition towards the bio-based economy.
Therefore the biomass resources needs to be
identified from the perspective of supply and
demand.
From sisal post-harvest wastes to
 edible valuable mushrooms crop
               What is the problem?

Scarcity of innovative sustainable technologies and
their adoption for mushroom production from sisal
processing industry in Tanzania particularly SPHW
contributes to environmental pollution, emission of
GHG and biological resource wastage.
From sisal post-harvest wastes to
   edible valuable mushrooms crop
     Demonstrated potential of SPHW
Sisal post harvest wastes has been
identified quantified and characterized as a
bioresource.
SISAL INDUSTRY:
Generically discards
98% of sisal plant
biomass as waste
From sisal post-harvest wastes to
  edible valuable mushrooms crop
Sisal post harvest wastes bioresource.



                   SISAL LEAF REMNANTS WASTE   SISAL BOLE WASTES




SPHW EACH WEIGHS
19=129 KG
From sisal post-harvest wastes to edible
         valuable mushrooms crop
Sisal post harvest wastes bioresource
Mshandete, A.M., Kibazohi, O and Kivaisi, A.K., (2013).
Tanzania sisal industry: Auditing and characterization
of sisal post-harvest wastes as a bioresource for
biorefining. International Journal of Pure and Applied
Sciences and Technology. (IN PRESS). Proposed
integrated utilization of sisal post-harvest waste. SEE
OVERLEAF
Poles                                   Sisal Post-harvest waste      Sisal boles including leaf stubs




                                                                      Chopping, crushing, leachate
Construction
                                                                      extraction
materials



Chopping, drying, grinding                                         Biomass               Leachate
                                                                   residue




Mushroom cultivation                                                   Chemical/fermentation processing
                                             Mushrooms: To
                                             markets



Spent mushroom substrate
                                                                                Inulin, organic acids,
                                                                                ethanol, biogas, etc.



Co-digestion with animal
manures for biogas                                Biogas




        Biofertilizer to sisal plantations
From sisal post-harvest wastes to
  edible valuable mushrooms crop
Technical   limitations of SPHW  for
mushroom cultivation.




 SISAL LEAF REMNANTS WASTE   SISAL BOLE WASTES
From sisal post-harvest wastes to edible valuable
                 mushrooms crop


How Technical limitations were ADRESSED:

*Pre-treatment       in water   by   complete   immersion
(fermentation) for 10 days

*The pre-treated SPHW was used as substrate fabricated
glass SSF bioreactors
SPHW formulation for mushrooms
 cultivation in glass bioreactors
               •Volume 500 ml, Height 27 cm, Inner diameter
               4.7 cm (r=2.35cm).
               •Volume (cm3) occupied by mycelia=3.14xr2xh
               Density =mass (g) of spawn/volume (g/cm3)

               Colonization rate (mm/day)


                             •THREE SUBSTRATES:RSL
                             (DRIED);SBW (DRIED) MIXTURE
                             RSL (70%):SBW(30%)

                             •FIVE SPAWN RATES % (1.5, 2.5,
                             4, 5 AND 6.5) 200g moist
                             substrate per glass column
                             •
                             •TWO OYSTER MUSHROOMS
                             (PLEUROTUS HK37,PLEUROTUS
                             SAPIDUS P 969)
SPHW formulation for mushrooms
  cultivation in I kg plastic bags
               *BEST  MUSHROOM SEEDS
               rates of 2.5 and 4% of
               Pleurotus HK-37
               *Mixture 30% SBW and 70%
               SLR
               *BE of 80-86%
               *Mushroom yield of 251-270
               g/kg moist substrate
Conclusions
*Mixed SPHW     may be considered a novel substrate
for large-scale Pleurotus HK-37 production

*For mushroom commercial ventures bioconversion
of 25% of the moist substrate into fresh mushrooms
is considered profitable.

*Based on Mushroom yield of 250 g/kg moist
substrate (25%), for large scale 2000 bags each
2 kg can produce 1000 kg of fresh mushrooms
per month.
Pathways to impact
*Knowledge and  skills transfer to mushrooms
growers and entrepreneurs UDSM has TWO manuals




“Department receives the International Linnaeus Tricentennial Diploma
from Her Majesty the Crown Princes Victoria of Sweden, Outstanding
Mycological Research of benefit to Society” Award, Sweden
Pathways to impact
*Production of high quality MUSHROOM SEEDS
MATERIALS FOR GROWERS IN TANZANIA




                    MUSHROOM SEEDS   OYSTER MUSHROOMS


 MUSHROOM CULTURE
Acknowledgement: Bio-Innovate Regional
  Scientific Conference –UNECA, Addis
                  Ababa

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Evaluation of sisal post-harvest waste as a potential bioresource for production of oyster mushrooms (Pleurotus sapidus (P969) and Pleurotus HK-37)

  • 1. Evaluation of sisal post-harvest waste as a potential bioresource for production of oyster mushrooms (Pleurotus sapidus (P969) and Pleurotus HK-37) ANTHONY MSHANDETE-UDSM First Bio-Innovate Regional Scientific Conference, Addis Ababa, Ethiopia, 25-27 Feb 2013
  • 2. From sisal post-harvest wastes to edible valuable mushrooms crop Background BIOREFINERY: is the technology for Biomass bioresource conversion into useful biomaterials and/or bio-energy carriers in an integrated manner and thereby it can maximize the economic value of the biomass used while reducing the waste streams produced
  • 3. From sisal post-harvest wastes to edible valuable mushrooms crop Challenges to Biorefinery One of the main challenge; Sustainability of biomass resources supply being is ONE of the key issues for the transition towards the bio-based economy. Therefore the biomass resources needs to be identified from the perspective of supply and demand.
  • 4. From sisal post-harvest wastes to edible valuable mushrooms crop What is the problem? Scarcity of innovative sustainable technologies and their adoption for mushroom production from sisal processing industry in Tanzania particularly SPHW contributes to environmental pollution, emission of GHG and biological resource wastage.
  • 5. From sisal post-harvest wastes to edible valuable mushrooms crop Demonstrated potential of SPHW Sisal post harvest wastes has been identified quantified and characterized as a bioresource. SISAL INDUSTRY: Generically discards 98% of sisal plant biomass as waste
  • 6. From sisal post-harvest wastes to edible valuable mushrooms crop Sisal post harvest wastes bioresource. SISAL LEAF REMNANTS WASTE SISAL BOLE WASTES SPHW EACH WEIGHS 19=129 KG
  • 7. From sisal post-harvest wastes to edible valuable mushrooms crop Sisal post harvest wastes bioresource Mshandete, A.M., Kibazohi, O and Kivaisi, A.K., (2013). Tanzania sisal industry: Auditing and characterization of sisal post-harvest wastes as a bioresource for biorefining. International Journal of Pure and Applied Sciences and Technology. (IN PRESS). Proposed integrated utilization of sisal post-harvest waste. SEE OVERLEAF
  • 8. Poles Sisal Post-harvest waste Sisal boles including leaf stubs Chopping, crushing, leachate Construction extraction materials Chopping, drying, grinding Biomass Leachate residue Mushroom cultivation Chemical/fermentation processing Mushrooms: To markets Spent mushroom substrate Inulin, organic acids, ethanol, biogas, etc. Co-digestion with animal manures for biogas Biogas Biofertilizer to sisal plantations
  • 9. From sisal post-harvest wastes to edible valuable mushrooms crop Technical limitations of SPHW for mushroom cultivation. SISAL LEAF REMNANTS WASTE SISAL BOLE WASTES
  • 10. From sisal post-harvest wastes to edible valuable mushrooms crop How Technical limitations were ADRESSED: *Pre-treatment in water by complete immersion (fermentation) for 10 days *The pre-treated SPHW was used as substrate fabricated glass SSF bioreactors
  • 11. SPHW formulation for mushrooms cultivation in glass bioreactors •Volume 500 ml, Height 27 cm, Inner diameter 4.7 cm (r=2.35cm). •Volume (cm3) occupied by mycelia=3.14xr2xh Density =mass (g) of spawn/volume (g/cm3) Colonization rate (mm/day) •THREE SUBSTRATES:RSL (DRIED);SBW (DRIED) MIXTURE RSL (70%):SBW(30%) •FIVE SPAWN RATES % (1.5, 2.5, 4, 5 AND 6.5) 200g moist substrate per glass column • •TWO OYSTER MUSHROOMS (PLEUROTUS HK37,PLEUROTUS SAPIDUS P 969)
  • 12. SPHW formulation for mushrooms cultivation in I kg plastic bags *BEST MUSHROOM SEEDS rates of 2.5 and 4% of Pleurotus HK-37 *Mixture 30% SBW and 70% SLR *BE of 80-86% *Mushroom yield of 251-270 g/kg moist substrate
  • 13. Conclusions *Mixed SPHW may be considered a novel substrate for large-scale Pleurotus HK-37 production *For mushroom commercial ventures bioconversion of 25% of the moist substrate into fresh mushrooms is considered profitable. *Based on Mushroom yield of 250 g/kg moist substrate (25%), for large scale 2000 bags each 2 kg can produce 1000 kg of fresh mushrooms per month.
  • 14. Pathways to impact *Knowledge and skills transfer to mushrooms growers and entrepreneurs UDSM has TWO manuals “Department receives the International Linnaeus Tricentennial Diploma from Her Majesty the Crown Princes Victoria of Sweden, Outstanding Mycological Research of benefit to Society” Award, Sweden
  • 15. Pathways to impact *Production of high quality MUSHROOM SEEDS MATERIALS FOR GROWERS IN TANZANIA MUSHROOM SEEDS OYSTER MUSHROOMS MUSHROOM CULTURE
  • 16. Acknowledgement: Bio-Innovate Regional Scientific Conference –UNECA, Addis Ababa

Editor's Notes

  1. The International Karljohan Foundation Diploma for the “Outstanding Mycological Research of benefit to Society” in celebration of the Linnaeus Tricentennial . “Outstanding Mycological Research of benefit to Society” Award, SwedenDepartment receives the International Linnaeus Tricentennial Diploma from Her Majesty the Crown Princes Victoria of Sweden,