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Technology diffusion from University to the Private Sector – Integrating Waste Management and Bio-energy Production – The Case of Bio-Innovate

  1. Adolf R. Olomi Partner of Bio- MD-Banana Inv Ltd Innovative Project, Addis Ababa, Ethiopia TANZANIA
  2.  Banana Investments Ltd is a wholly Tanzanian owned company, started as a backyard business in 1989, and formalised in 1993.  The company’s head office and factory is located in Olorien Ward, 4.5 km east of Arusha City.  At presents it is employing over 250 people and has a turnover of over US$ 2,800,000
  3.  The companys factory is mainly involved making of banana alcoholic beverages. Its brands are Raha, raha Poa, Meru and Malkia banana alcoholic beverages.  Products other than the alcoholic beverages include, fiesta dry gin in 50 and 100 mls sachets, and 200 ml glass bottles.  Upcoming products in the next one year are Brandy, drinking water and juices.
  4.  Factory not connected to City main sewer, as it is not on zoned industrial park  Currently the 224 Cu. Meters of waste water produced per day is disposed on dug out ponds.  Slurry removal from sedimentation tanks cumbersome.  As production ground gets choked with the water this method of disposal is not sustainable.  Hence the need for a proper waste water disposal system.
  5. S/n Parameters DESIRED EXISTING 1) Flow in M3/Day 250 224 2) pH 6.8– 7.9 4.5 3) COD in mg/ltr 1875-2000 7,500 4) BOD in mg/ltr 200-250 2,000-2,500 5) TSS in mg/ltr Min. 100 344
  6.  BIL approached the University of Dar es Salaam to find solution to the wastewater problems in 2009  This was because we heard that they have been working on waste water treatment systems especially constructed wetlands  UDSM suggested energy generation combined with polishing in a constructed wetland  BIL and UDSM applied for Bio-innovate funding
  7. Bar screen Inlet Effluent Eq tank 230 Cum/HR collection 6 x 6 x 3+0.5 Primary Value Tank Cl mtr addition to business BIOGAS Buffer UASB Bio-digester Tank Preliminary Primary (Biogas) Secondary CONSTRUCTED WET LAND Treated effluent RECYCLE Fish pond Value addition to Community
  8. BAR SCREEN , TRANSFER SUMP, EQUALISATION TANK & PRIMARY CLARIFIER
  9. BUFFER TANK DIGESTER FOUNDATION GAS HOLDER LAB & MCC ROOM
  10. TOTAL COST OF THE PROJECT - USD 554,080/- CoET – UDSM , THROUGH Sida - USD 404,080/- BANANA INVESTMENTS LTD- USD 150,000/- -So far we have invested over USD 86,000/- into this project - Trial tests will start in June 2013,
  11.  Factory effluent will be treated  Manure for gardens will be produced  Treated water will be used in fish ponds and for irrigation of neighbours gardens.  Good example co operation between academia and business.  Skills transfer (India – Tanzania or East Africa)  Laboratory can be used for commercial purposes.  Savings by Banana approx US$ 200 per day and 50,000 pa.
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