An integrated valve solution provider

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  • Mode: Displays if controller is in one-person two- person mode.Revolution count: Number of revolutions in the current operation (since last reset). Battery charge level: Displays remainingbattery charge in percentage.Current torque: Shows currently applied torque in lb-ft or N-m.Maximum applied torque: Shows the maximum torque applied during the current operation.Torque limit: Shows the current torque limit setting.
  • An integrated valve solution provider

    1. 1. INNOVASI HEBAT SDN BHD Leader ~ Solution ~ Innovation An Integrated Valve Solution ProviderJuly 2012 INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    2. 2. COMPANY PROFILE  Established on 21 December 2001  License : CIDB - G3, SPAN - Permit D  Subsidiary of Mewah Kota Sdn Bhd under Merge Energy Bhd (MEB) Group  MEB is listed on the Main Board of Bursa Malaysia Securities Berhad since 1998  Headquarter at Bandar PinggiranBoard Of Directors Subang, Shah Alam, SelangorDato’ Abdul Jalil Abdul Karim, CEORaizita Ahmad, Executive Director (Finance)Mohd Azrul Fitri, Executive Director (Operation) INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    3. 3. INNOVASI HEBAT SDN BHDAn Integrated Valve Solution Provider
    4. 4. WE OFFER : INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    5. 5. Valve Issues In Water Distribution System1. Missing valve2. No record3. Not serviced4. Malfunction valves5. No confidence in valve performance INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    6. 6. Missing Components / Vandalized Broken spindle INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    7. 7. Badly corroded LeakageBuried valve INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    8. 8. Valve and chamberpoorly maintained Broken gearboxMalfunction valve INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    9. 9. Advantages of Valve Maintenance Program • Valve data & Information • Valve number of turns (open/close position) Know • Valve functionality (good/passing) • Reduced operation cost • Reduced manpower and downtime Save • Reduced Non-Revenue Water (NRW) • Valve record in integrated inventory system • Convenient for future plan (expansion line etc)Confident • Confident in our own water system INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    10. 10. SITE INVESTIGATION INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    11. 11. Work Scope To retrieve valve coordinate (longitude & latitude) o N 03⁰ 09.630’ E 101⁰ 33.910’ To record valve information and condition o Brand o Adress & Location o Valve & Pipe Size, DN o Nominal Pressure, PN To collect valve photos, location and surroundings INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    12. 12. GPS DeviceTrimble® NomadAccuracy: 1-3m GPSMAP®60CSx Accuracy: 5-10m INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    13. 13. PTG/KABM/SV/600/008State Pipeline Type Size Serial number INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    14. 14. Garmin Nuvi® Advantage using Garmin GPS device:  Cheap  Fast  Accurate  User friendly INNOVASI HEBAT SDN BHDGarmin MapSource® An Integrated Valve Solution Provider
    15. 15. INNOVASI HEBAT SDN BHDAn Integrated Valve Solution Provider
    16. 16. Sample of Site Investigation form• Detailed Information• Location• Photos• Operator• Time & Date• Verification INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    17. 17. VALVE MAINTENANCE AND SERVICE INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    18. 18. Work Scope To remove rust Painting works Greasing - gearbox , bearing & mechanical moving parts De-watering works To replace worn gasket/bolt & nut/ gland packing (if needed) Valve exercise works To record valve maintenance data and work site information INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    19. 19. Air Valve; AVSerial no : GBK/DK3/(AV)SV/100/008Location : 50m from Kedai Pembinaan Ansar. Across Greenwood Mosque, (Gombak State) INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    20. 20. Butterfly Valve, BVSerial no : KLG/KAU8BJB/BV/400/022Location : 20 meters from house No.23 Jalan Mendapan 8/21 Seksyen 8 Shah Alam (Klang state) INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    21. 21. Sluice Valve, SVSerial no : HL/LAL8/SV/600/017Location : Nearby Kajang Auto Used Car, in front of Masjid Jamek Kajang (Hulu Langat state) INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    22. 22. INNOVASI HEBAT SDN BHDAn Integrated Valve Solution Provider
    23. 23. VALVE EXERCISE INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    24. 24. VALVE EXERCISEWhen a valve that has not beenoperated for a long time is turnedcontinuously in the closingdirection, the tuberculation andsediment built up inside it getcompactedThis causes the torque toincrease as the valve is turned INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    25. 25. VALVE EXERCISEThe valve stem can break, or the sediment can jam the gates or slides before the valve is fully closed INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    26. 26. WHY WE NEED VALVE EXERCISE WORKS?Valve is the most important asset in water deliverysystem, therefore while in emergency case (e.g.pipe burst, pipe replacement etc)o We got detailed valve data (full cycle, condition) & documented themo Valve can be accessed easilyo Reduce damage to nearby infrastructureo Restored valve performance by valve-exercising with minimum torque INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    27. 27. Location: Jalan HujanINNOVASI Valve Solution Provider HEBAT SDN BHD Emas, Kuala Lumpur An Integrated Time : 5.30 am Completed: 12.30 pm
    28. 28. Advantages of Valve Exercise work• Detailed valve and pipeline record• Availability to quickly retrieved valve information during emergency case• To expand valve life• To reduce non-revenue water (NRW)• Minimal manpower (operation cost) INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    29. 29. INNOVASI HEBAT SDN BHDAn Integrated Valve Solution Provider
    30. 30. VALVE EXERCISE EQUIPMENTSPow-R-Drive II Ergonomic, Portable & Safe From size 150mm to 1500mm Max torque until 1,085 Nm Built in “easy view” LCD counter with automatic forward/reverse provides accurate valve rotation count INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    31. 31. Type Of Pow-R-Drive IIPneumatic Hydraulic Electric INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    32. 32. Mechanical Overview Hydraulic type Power head Lifting handle Hydraulic motor Control unit Pressure gauge Torque control knob Hydraulic outlet Hydraulic inlet Power lever INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    33. 33. Universal AdapterHydraulic Unit Hydraulic Water Pump INNOVASI HEBAT SDN BHD Hydraulic Hose An Integrated Valve Solution Provider
    34. 34. HANDHELD CONTROL UNIT Revolution count Current torque Maximum applied torque Battery charge level Torque limit Over torque limit indicatorMode (one/two person) Decrease torque Increase torque limit limit INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    35. 35. VITALS™ DATA LOGGERVITALS™ controller/datalogger stores data from up to100 valve operations (max:3000 revolutions) fortransfer to a PC application INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    36. 36. Exercising Method“Back and Forth” Method o To reduce risk : 10 turns CW (to close position) and 3 turns  Jammed spindle to CCW (to open position) until valve fully closed.  Broken stem Backing up the valve releases debris that has been loosed from the gates, stem and  Expand valve life slides inside it. Water in system can flush this debris away. 2-3 rotations INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider 10 rotations 10 rotations
    37. 37. Valve Exercise In Action INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    38. 38. Storing & Transferring Data Data logger is aligned in the same direction as the control unit. Four holes in the back of the data logger fit onto the fore screw heads on the front of the control unit INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    39. 39. Storing & Transferring DataThe RETREIVING DATA screen will appear while datais downloaded to data logger INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    40. 40. VITALS™Valve Information Tracking And Logging System INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    41. 41. VITALS™ Valve Information Tracking And Logging System1. The VITALS software is a convenient and useful tool to manage valves in a distribution system based on valve type, location, function, and activity history2. VITALS can also be used to gather information as part of a valve exercising program through use of GPS location, remarks, and comments entered by the operator during an activity regarding required maintenance and valve condition3. In addition, the generated Torque Chart can give insight about a valve’s condition that cannot be observed directly INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    42. 42. Valve Exercise Information: Vitals WACHS Data INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    43. 43. Sample for Valve Exercise form• Detailed Information• Location• Photos• Operator• Time & Date• Valve no of turns• Verification INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    44. 44. CASE 1 Summary Valve has not been exercised for a long period of time resulting cannot be turned to fully closed. Officers said that they were going to replace this valve. Valve informations - Manufacturer : NIL - Assemble date : 19 November 1996. - Valve size : DN 600 - Maximum turns: 13.5 turns (Actual: 15 turns) - Valve type: Butterfly Valve INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    45. 45. Graph – 1st time exercised INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    46. 46. Graph – 2nd time exercised INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    47. 47. Graph - Difference INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    48. 48. Graph – Bent Spindle INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    49. 49. Total of valve exercised In Syabas Districts352 Butterfly Valve Sluice Valve 475 INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    50. 50. Valve (>300mm) Exercised In Selangor, Putrajaya & Kuala Lumpur120 106100 8880 59 5860 53 50 46 4540 34 29 26 24 16 18 1820 13 12 7 8 9 2 3 5 2 1 1 0
    51. 51. VALVE EXERCISE RECORD Kerja Siasatan Tapak Tarikh Eksesais Injap Koordinat GPS Fasa 1,2,3,4 Saiz Jumlah Tork Posisi UjianBil. Nombor Siri Injap (IHSB) Jajaran Jenis Jenama Injap pusingan maksima injap Kebocoran Hb Bulan Tahun Latitud Longitud Paip Injap Injap (DN) 1 1 5 April 2011 KS/DC/BV/400/001 N 030 13.693 E 1010 29.425 DC BV AEP 400 154.8 80 Buka Ok 0 0 2 1 7 April 2011 KS/DC/BV/700/002 N 03 13.693 E 101 29.425 DC BV AEP 700 81.7 310 Buka Ok 0 0 3 1 10 April 2011 KS/DC/SV/500/003 N 03 13.682 E 101 29.340 DC SV SMS 500 31.5 582 Buka Bocor 0 0 4 1 10 April 2011 KS/DC/SV/450/004 N 03 13.682 E 101 29.337 DC SV AEP 450 39.9 514 Buka Ok 0 0 5 1 14 April 2011 KS/LAS/BV/450/005 N 03 13.778 E 101 29.303 LAS BV AVK 450 57.1 214 Tutup Bocor 6 1 15 April 2011 KS/LAS/SV/600/006 N 030 13.780 E 1010 29.304 LAS SV AEP 600 51.9 976 Buka Bocor 0 0 7 1 15 April 2011 KS/LAS/BV/600/007 N 03 13.780 E 101 29.304 LAS BV AEP 600 51 501 Buka Bocor 0 0 8 1 15 April 2011 KS/LAS1/BV/600/008 N 03 13.848 E 101 29.294 LAS 1 BV AEP 600 191.4 264 Buka Ok 0 0 9 1 20 April 2011 KS/LAS1/BV/1000/009 N 03 13.848 E 101 29.294 LAS 1 BV AEP 1000 300 216 Buka Ok 0 010 2 2 Mei 2011 KS/KABM/BV/1000/010 N 03 13.869 E 101 29.293 KABM BV LYE 1000 186 186 Buka Ok11 2 2 Mei 2011 KS/KABM/BV/1000/011 N 030 13.999 E 1010 29.275 KABM BV OKM 1000 186 84 Buka Ok 0 012 2 2 Mei 2011 KS/KABM/BV/1000/012 N 03 14.255 E 101 29.209 KABM BV AEP 1000 187.9 186 Buka Bocor 0 013 2 5 Mei 2011 KS/KABM/BV/600/013 N 03 14.255 E 101 29.209 KABM BV AEP 600 75.3 422 Buka Ok 0 014 2 5 Mei 2011 KS/KABM/SV/600/014 N 03 14.261 E 101 29.165 KABM SV LYE 600 39.3 590 Tutup Ok  Date  Valve turns  Valve & Pipe size info  Valve serial no  Max torque  Leak test  Valve coordinate  Gate position INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider
    52. 52. THANK YOUContact us now at 03-7847 2900 for more information ~ Your Integrated Valve Solution Provider ~ INNOVASI HEBAT SDN BHD An Integrated Valve Solution Provider

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