The GBHE Project Experience

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EPC

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The GBHE Project Experience

  1. 1. C2PT Catalyst Process Technology Gerard B. Hawkins Managing Director, CEO
  2. 2.  Role :- To advise and recommend on all aspects pertaining to Catalyst Process Technology (C2PT) selection and implementation.  NOT TO MANAGE THE COMMISSIONING  Share experience gained from observations of commissioning process
  3. 3. Client Enquiry GBH Enterprises, Ltd. • Catalyst Volume • Process Conditions • Production Guarantee Licensed Contractor • Paid Study • Flowsheet Heat & Mass Bal • Layout • Heat Integration • Sanction Grade Estimate • Project Guarantees • Production Guarantee • Efficiency • Energy • Feedstock • Utility Consumption
  4. 4. Client Enquiry GBH Enterprises, Ltd. • Catalyst Volume • Process Conditions • Production Guarantee Licensed Contractor ◦ Design ◦ Guarentees
  5. 5.  Licensed Contractor ◦ Paid Study  Flowsheet Heat & Mass Bal  Layout  Heat Integration  Sanction Grade Estimate  Project Guarantees      Production Guarantee Efficiency Energy Feedstock Utility Consumption
  6. 6.  Detailed Engineering / Design ◦ Pipe work, vessels, layout etc ◦ Subcontract  Procurement  Materials, pumps, instruments  Compressors, (10 - 15 M), vessels  Construction  Commissioning ◦ Team on site  Pre-commissioning  Initial start up with client
  7. 7.  Licensed Contractor ◦ Paid Study   ·Equipment Selection o Pumps - All types and sizes from fractional to 10,000hp o Gas Turbines o Steam Turbine Generators o Cooling Towers o Air Compressors from 100 to 10,000 scfm o Boilers - Gas, Oil, and Coal-Fired o Process Equipment - Heat Exchangers, Water Treatment o Scrubbers, Precipitators, Baghouse Chillers · Equipment Layouts
  8. 8.  Licensed Contractor ◦ Paid Study  Piping Design and Layout  o Flow - Pressure – Temperature o Stresses and Forces o Flexibility o Supports/Hanger Design o Material Selection o Joining Methods o Valve Selection o Insulation Piping Isometrics
  9. 9.  Licensed Contractor ◦ Paid Study  Process Design o Skids o Thermodynamic Cycles (steam-gas turbinediesel) o Heating, Ventilating and Air Conditioning o Cooling Systems o Water Treatment o Wastewater Treatment
  10. 10.  Licensed Contractor ◦ Paid Study  System Design o Steam - Water and Hot Gas Systems in support of Steam and Gas Power Cycles o Combustion Air and Flue (Exhaust) Gas o Fuels - Natural Gas - Light and Heavy Oil - Coal – Lignite o Fire Protection o Water Distribution o Wastewater Sewerage o Chemical Processes o Lube Oil o Gasses
  11. 11.  Licensed Contractor ◦ Paid Study  Material Handling Design o Bulk Solids (coal, limestone, and dry chemicals) o Wet Conveying of Solids (slurries) o Air Conveying of Solids (vacuum and pressurized) o Rail Loading and Off-Loading Facilities
  12. 12.  Licensed Contractor ◦ Paid Study  o o o o o o o Electrical Engineering Services Specification and Design of Complete Electric Systems Electrical Generating Plants - Steam, Diesel, Combustion Turbine Transmission Systems - 69 to 345 kV Substations – Power Generation, Stepdown, Transmission Electrical Distribution Switching & Power Station Distribution Facilities and Systems Emergency Electrical Power
  13. 13.  Licensed Contractor ◦ Paid Study  o o o o o o o o o o Electrical Engineering Services Emergency Electrical Power Supervisory Control and Data Acquisition AC and DC Auxiliary Systems Load Flow Analysis Fault and Short Circuit Studies Motor Starting Studies Lightning Protection Protective Relay Selection - Application – Coordination Circuit Breaker / Fuse Trip Setting – Coordination Hazardous and Non-Hazardous Area Design
  14. 14.  Licensed Contractor ◦ Paid Study  Electrical Engineering Services o Lighting Systems Communication Systems Fire Detection Systems Alarm Systems Energy Analysis Feasibility Studies Rate Studies o o o o o o
  15. 15.  Licensed Contractor ◦ Paid Study   Instrumentation & Control Engineering Instrument Systems Design o Flow Meter Engineering o Control Valve Selection and Sizing o Instrument Specification and Procurement o Burner and Boiler Controls o Process Control Systems o Materials Handling Systems o Analytical Instrumentation and Sampling Systems
  16. 16.  Licensed Contractor ◦ Paid Study  Instrumentation & Control Engineering  Control Panel & Cabinet Design o Microstation, Intergraph, and AutoCad capable o Panel & Cabinet Layouts o Wiring Diagrams o Termination Layouts o Interconnect Diagrams Instrument Installation o Loop Sheets o Instrument Location Drawings o Cable Schedules o Installation Details & Practices 
  17. 17.  Licensed Contractor ◦ Paid Study  Instrumentation & Control Engineering  Control Systems Engineering o Batch Programming per ISA S88 o Continuous Process Control o Logic Diagrams o Logic Narratives o SAMA Diagrams DCS Systems Design and Implementation PLC Systems Design and Programming HMI System Design and Programming Checkout, Startup, & Tuning Services Available    
  18. 18.  Licensed Contractor ◦ Paid Study  Civil / Structural / Architectural  Industrial Steel Design Foundation Design Site Development Architectural Building Development Geotechnical Review Piling Design Machinery Foundation Vibration Analysis Reinforced Concrete Design Subgrade and Pavement Design        
  19. 19.  Licensed Contractor ◦ Paid Study  Civil / Structural / Architectural  Lime and Cement Stabilization Design Structural Design Structural Frame Analysis Site Selection Studies Railroad Route Selection and Design Hydrological Studies Culvert and Drainage Analysis and Design Pipeline Routing and Design Concrete and Steel Tank Design Sanitary Sewer and Storm Sewer Design         
  20. 20.  Licensed Contractor ◦ Paid Study  Chemical Engineering  Water and Wastewater Treatment o Clarification o Lime and Lime/Soda Softening o Filtration o Reverse Osmosis and Ultrafiltration o Ion Exchange o Sedimentation o Flow Equalization
  21. 21.  Licensed Contractor ◦ Paid Study  Chemical Engineering  Water and Wastewater Treatment o Chemical o Conditioning Heavy Metal Removal o Piping systems, piperack, underground, steel, stainless, nonmetallic o Pump selection and systems o System controls o Tanks o Ponds, Lagoons
  22. 22.  Licensed Contractor ◦ Paid Study  Chemical Engineering  Water and Wastewater Treatment  Particulate Removal Sulfur Dioxide Reduction Solid Waste Disposal Environmental Monitoring   
  23. 23.  Licensed Contractor ◦ Paid Study  Project Development & Controls  Feasibility Study P & ID Development General Facility Layout Project Schedule Budget Estimate Project Scope     

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