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GE EnergyPower ConversionWe’re at work making change happenMETALS WORKSHOPBelo Horizonte18 April 2012Raimundo Vasconcelos ...
At a glanceGE Energy, Power Conversion is anengineering company providing customized                                      ...
We have come a long wayCGE    ALSTHOM        GEC         AEG     WESTINGHOUSE1898     1928         1889        1883       ...
Our global footprint    7 Converter factories    3 Electrical machines factories    45 Regional Business Centers          ...
Power Conversion Brazil                                                 Parauapebas (Established in 2009)230 employees / 1...
Our offer in Metals
GE Power Conversion – Value Propositions                                  Typical Scope of Supply                     Reva...
GE Energy Metals - Market segmentation                                                                                    ...
Steelmaking
Hundreds of projects provided                 For new or existing installations                 In all types of facilities...
References    Revamping BF # 1 – GERDAU AÇOMINAS – Ouro Branco/MG   Revamping of Blast Furnace # 1 – GERDAU Açominas – Ou...
References     BF #3 – Arcelor Mittal Tubarao – Vitória / Brazil   New Blast Furnace # 3 – Arcelor Mittal Tubarao (CST) /...
References    BOF #3 – Arcelor Mittal Tubarao – Vitória / Brazil   BOF #3          Scope of supply:       Electrical ins...
Hot Rolling Mills
A world leader Mini Mills        In solutions for hot flat product                   mill control Hot Strip Mills         ...
References             Hot Strip Mill 2250 HABAŞ A.S. - Turkey                      Project                      •   New H...
References        Plate Mill 4300, Rourkela Steel Plant - India                                    Project                ...
References             Hot Strip Mill 1700, USIMINAS - Brasil                  Project                  •    Modernization...
Cold Rolling Mills
A world leader             Tandem Cold Mill                                                         In cold rolling sheet ...
References WISCO Silicon Steel CRM5 (Wuhan - China)                           World reference:                         1st...
References   BAOXIN Stainless Steel CRM2 (Ningbo - China)                                                                 ...
References    TISCO Stainless Steel ZRM3 (Taiyuan - China)                                                                ...
Advanced solutions                          For new or existing process lines  Bright Annealing Line                      ...
References             Thyssenkrupp Compass – Alabama (USA)                  Hot Dip Galvanizing Lines 1 – 4              ...
References                                          Brazil: ArcelorMittal Vega                                            ...
A recognized leader                 In power quality solutions for the                 metals industry                 Wit...
ReferencesSaudi Arabia: D-SVC for DC EAF• D-SVC 22kV: +/- 61 MVAR – FC 58 MVARBahrain: D-SVC for AC EAF• D-SVC 33kV: +/- 6...
Services           Spare Parts & Repairs Services           • Spare parts availability                                Our ...
Thank You!GE EnergyPower Conversion                                                       30                   GE Energy’s...
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3 metals workshop-raimundo_18_04_2012

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3 metals workshop-raimundo_18_04_2012

  1. 1. GE EnergyPower ConversionWe’re at work making change happenMETALS WORKSHOPBelo Horizonte18 April 2012Raimundo Vasconcelos 1 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  2. 2. At a glanceGE Energy, Power Conversion is anengineering company providing customized Marinesolutions and systems converting electricalenergy into productive performance Power Electronics Oil & Gas GE Energy Power Conversion Power Generation Power Distribution Energy Industry 2 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  3. 3. We have come a long wayCGE ALSTHOM GEC AEG WESTINGHOUSE1898 1928 1889 1883 1886 1892 (drive systems) Spin off from ALSTOM GE Energy Power Conversion CEGELEC ALSTOM CGE CEGELEC Industrial Power ALSTHOM Systems Group Conversion 1995 1999 End 2005 1971 1989 2011 Over 100 years of GLOBAL experience 3 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  4. 4. Our global footprint 7 Converter factories 3 Electrical machines factories 45 Regional Business Centers Nancy, France UK Established in 1898, new 12 Engineering Centers factory in 2002 ; Rugby, United Kingdom Kidsgrove Glasgow Manuf. area: 21 000 sqm Established in 1889 Manuf. area: 21 000 sqm FRANCEMinneapolis, USA GERMANY Yantai, ChinaEstablished in 1897 Massy Berlin Established in 2009Manuf. area: 30 000 sqm Manuf. area: 16 000 sqm USA Pittsburgh CHINA BRAZIL CHINA Shanghai Belo Horizonte Conwac 100% of our engineering and production sites certified OHSAS 18001 & ISO 14001 Total safety including our customers and suppliers 4 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  5. 5. Power Conversion Brazil Parauapebas (Established in 2009)230 employees / 125 engineers • Service and sales office • 6 employees / 4 Engineers Belo Horizonte (Established in 1981) • HQ, Sales, Service, Engineering center • 158 employees / 100 Engineers Parauapebas Vitória (Established in 2003) • Regional Business Office • 12 employees / 3 Engineers Belo Horizonte Vitoria Macaé (Established in 2007) Betim • Regional Business Office and Ipatinga Training Center Macae • 10 employees / 9 Engineers Rio de Janeiro Rio de Janeiro (Established in 2010) • Sales Office • 2 employees / 2 Engineers Betim (Established in 2005) • Drives & Switchboards Manufacturing • 32 employees / 7 Engineers 5 GE Energy’s Power Conversion Business Ipatinga (Soon) Metals presentation - 6/11/2012
  6. 6. Our offer in Metals
  7. 7. GE Power Conversion – Value Propositions Typical Scope of Supply Revamping and Greenfield Turnkey Projects Assisted 3rd party Operation Equip.’s: Start up Transformers,… 3rd party: Commissioning Strong MV/LV Cables, Field Project Erection sensors, Erection Supervision Management Materials, … Equipment Delivery 3rd party Strong FAT Auxiliaries Equip.s Project MV / LV Fire Detection, Planning Power Supply & Detail CCTV,… Distribution Design Qualified GE P&L´’s Basic Engineering Design Instrumentation Equipment’s, Team Basic Info’s UPS Strong Kick off Follow up Meeting Project MV/LV Drives, Motors & Automation Equipment’s Complete Turnkey Package: Electrical, Automation, Instrumentation and Drives Equipment’s 7 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  8. 8. GE Energy Metals - Market segmentation Metals Processing Iron / Steel Making Hot Rolling Mills Cold Rolling Mills Processing Lines Main projects Automation for Drives & Automation for Drives & Automation for Drives & Automation for • Blast Furnace • Hot Strip Mills • Tandem Cold Mills (cont., • Pickling Lines • El. Arc Furnace • Plate Mills discont., coupled) • Annealing Lines • Secondary Metallurgy • Bar Rod Mills • Reversing Cold Mills • Cont. Coating Lines • Tube Mills (4-, 6-, 20-high) • Hot Dip Galvanising Lines • Skin Pass Mills • Tinning Lines etc.Applications served by • Power Supply/Distribution • HV/LV-Distribution • HV/LV-DistributionGE Energy, Power • SVC • MV/LV Drive Systems, Motors • LV Drives Systems, MotorsConversion, Metals • LV Drives, Motors • Basic Automation (L1) • Basic Automation (L1) • MV Drives, Motors • Instrumentation • Instrumentation • Instrumentation • Diagnosis, Condition monitoring • Diagnosis • Automation (L1) • Real-time Process Simulation • Real-time Process Simulation • Process Automation (L2) • Process Automation (L2) (Process Models, Data Management Framework) (Setup-calculation, Data Management Framework) 8 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  9. 9. Steelmaking
  10. 10. Hundreds of projects provided For new or existing installations In all types of facilities: • Ore yard and scrap yard • Sintering and coke oven plant • Blast furnace • Oxygen steel plant • Vacuum treatment • Direct reduction • Electric arc furnace • Electrolysis • Refining • Continuous casting architecture 10 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  11. 11. References Revamping BF # 1 – GERDAU AÇOMINAS – Ouro Branco/MG Revamping of Blast Furnace # 1 – GERDAU Açominas – Ouro Branco/MG – 2008/2009  Scope of Supply: MV and LV electrical equipment, digital control system equipment, drives, design electrical and automation engineering, commissioning engineering, erection supervision, project management and planning for the Revamping of BF#1.  Customer: GERDAU Açominas  Production: 2,8 Millions ton per year (~ 8.000 ton per day)  BF Capacity (Internal Volume): tbc  9500 I/O points  SCADA Redundant Control System  HMI In Touch v10.0 Wonderware  20 PLCs Schneider (12 Quantum & 08 Momentum).  Complete integration with Level 3 & PIMS  Project Schedule: 14 months (Nov/2008 – Dez/2009) Project Start: 01/Dec/2008  Blow in:  30/March/2009 (Phase 1) - End of the main shutdown  August/2009 (Phase 2)  December/2009 (Phase 3) 11 GE Energy’s Power Conversion Business CUSTOMISED TECHNOLOGY FOR CUSTOMER SUCCESS Metals presentation - 6/11/2012
  12. 12. References BF #3 – Arcelor Mittal Tubarao – Vitória / Brazil New Blast Furnace # 3 – Arcelor Mittal Tubarao (CST) / Vitória-ES – 2005 -2007  Scope of supply: Electrical installation equipment, MV and LV electrical equipment, instrumentation, digital control system equipment, drives, design electrical and automation engineering, commissioning engineering, erection, project management and planning for the New Blast Furnace #3.  Customer: European Consortium VAI / FERROSTALL / PAUL WURTH  Final Customer: Arcelor Mittal Tubarao (CST)  Production: 2,8 Millions of Ton per year  BF Capacity (Internal Volume): 3617 m3  Bell Less Top / Cowpers: 3 / Tuyère: 34  7.350 I/O points  DCS Redundancy Control System:  DCS Yokogawa - Centum CS 3000  Blow in: July/2007 12 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  13. 13. References BOF #3 – Arcelor Mittal Tubarao – Vitória / Brazil BOF #3  Scope of supply: Electrical installation equipment, MV and LV electrical equipment, instrumentation, digital control system equipment, drives, design electrical and automation engineering, commissioning engineering, erection, project management and planning for:  Converter Tilting Lance Blowing System Oxygen System Dedusting Material Addition Transport Cooling & Ancillaries Start up 2007 13 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  14. 14. Hot Rolling Mills
  15. 15. A world leader Mini Mills In solutions for hot flat product mill control Hot Strip Mills Hundreds of large projects Section Mills supplied for new or existing hot rolling mills of all types: • Mini mills • Hot strip mills • Plate mills • Steckel mills • Section mills • Bar and rod mills… 15 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  16. 16. References Hot Strip Mill 2250 HABAŞ A.S. - Turkey Project • New Hot Strip Mill 2250 Final Customer • HABAŞ A.S. Aliağa / Ismir Turkey Mechanical Supplier • SMS Siemag AG Scope of Supply • Drives MV7000 for Roughing Mill Stand, Crop Shear, and Finishing Mill Stands • Drives LV8000 for Edger and Coiler • Drives LV7000 for Screw Down, Roller Tables, etc. Schedule • Order May 2011 • Delivery March 2013 16 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  17. 17. References Plate Mill 4300, Rourkela Steel Plant - India Project • New 4.3 m 4 HI Single Stand Reversing Plate Mill • Plate thickness 6 up to 50 mm • 1st phase 0,92 / 2nd phase 1,674 Mio t per year Final Customer • SAIL, Rourkela Steel Plant, Rourkela Mechanical Supplier • Danieli Example (RM Ural Steel) Scope of Supply • Complete electrical equipment, Level 1 basic automation, incl. installation and commissioning – Switchboards, Transformers – MV Main Drive System Twin Drive, 2 Synch. Motors – (8 MW, 0-50/120 rpm, 225% OL), MV7000 Inverters – LV drives and motors (screw down, roller tables, etc.) – Cabling, Desks, I/O stations , Instrumentation – Automation Level 1 equipment Construction schedule • Order August 2010 • Delivery January 2013 (30 months) 17 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  18. 18. References Hot Strip Mill 1700, USIMINAS - Brasil Project • Modernization of 1700 mm Hot Strip Mill • Strip thickness 1,8 up to 12,7 mm • 3,000 Mio t per year Final Customer • USIMINAS, USINAS SIDERÚRGICAS DE MINAS GERAIS S.A., Ipatinga, Minas Gerais, Brazil Scope of Supply • Automation system Level 1 & 2: – Hot Strip Mill – Coiler Reconstruction Schedule • 2008 – Order • 2010 – Mill shadowing Level 1 & Level 2 – New automation after 2 day’s mill close down 18 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  19. 19. Cold Rolling Mills
  20. 20. A world leader Tandem Cold Mill In cold rolling sheet and tin mills Single stand reversing Cold Mill Sendzimir / Cluster Mills Hundreds of large projects supplied for new or existing cold rolling mills of all types: • Single stand mills • Tandem cold mills (batch and continuous) • Sendzimir / Cluster mills • Temper mills • Foil mills… 20 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  21. 21. References WISCO Silicon Steel CRM5 (Wuhan - China) World reference: 1st Induction Motors on Zmill 21 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  22. 22. References BAOXIN Stainless Steel CRM2 (Ningbo - China) 22 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  23. 23. References TISCO Stainless Steel ZRM3 (Taiyuan - China) 23 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  24. 24. Advanced solutions For new or existing process lines Bright Annealing Line Many hundreds of process lines projects, covering all types: • Continuous galvanizing lines • Integrated lines (stainless) • Tinning lines • Pickling lines and coupled lines/mills • Annealing lines • Coating lines • Shearing lines and cutting lines 24 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  25. 25. References Thyssenkrupp Compass – Alabama (USA) Hot Dip Galvanizing Lines 1 – 4 • CGL 1 – strip dimensions – width 920 … 1870 mm – thickness 0,50 … 2,50 mm – Max. production speed – 260 / 180 / 230 / 260 m/min • CGL 2 – strip dimensions – width 920 … 1870 mm – thickness 0,50 … 2,30 mm – Max. production speed – 300 / 220 / 270 / 300 m/min (in CAL mode) • CGL 3 – strip dimensions – width 800 … 1670 mm – thickness 0,50 … 2,50 mm – Max. production speed – 260 / 180 / 230 / 260 m/min • CGL 4 – strip dimensions – width 800 … 1670 mm – thickness 0,30 … 2,00 mm – Max. production speed – 240 / 180 / 230 / 260 m/min • Total production capacity – 1.800.000 to/y hot dip galvanized sheet – 300.000 to/y continuous annealed strip 25 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  26. 26. References Brazil: ArcelorMittal Vega Coil data Product Automotive appliances Strip thickness 0.5 to 2 mm Strip width 900 to 1875 mm Max Coil weight 40 tons Line data Line capacity 400,000 tons/year Max speed – Entry section 240 m/mn Max speed – Process section 160 m/mn Max speed – Exit section 240 m/mn Skin pass mill yesSupply of Electrical, automation and control system (including Air knives Control),with ~ 200 Drives. 26 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  27. 27. A recognized leader In power quality solutions for the metals industry With more than 20 years of experience in compensation • A very large number of SVC/D-SVC installations are in operation worldwide • More than 6,000 Megavars have been installed A wide range of performing and cost-effective solutions to power quality challenges • Through the design and construction of compensation systems 27 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  28. 28. ReferencesSaudi Arabia: D-SVC for DC EAF• D-SVC 22kV: +/- 61 MVAR – FC 58 MVARBahrain: D-SVC for AC EAF• D-SVC 33kV: +/- 60 MVAR – FC 60 MVARLatvia: D-SVC for AC EAF• D-SVC 33kV: +/- 60 MVAR – FC 60 MVARGermany: SVC for AC EAF• SVC 33 kV: 230 MVAR – FC 275 MVARArcelor Laminados Zaragoza, Spain: SVC for DC EAF• SVC 30 kV - TCR: 63 MVAR - FC: 63 MVAR 28 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  29. 29. Services Spare Parts & Repairs Services • Spare parts availability Our Offering • Obsolescence management • Full range of lifecycle services for • Component repairs & rotating machine entire offering refurbishment • 45 Regional Business Centers to Field Services support global customers • Installation, commissioning & start-up • Maintenance, technical assistance • Experts in managing risks: from & expert support preventive maintenance to safe modernization and upgrades • Training services • Increased contractual approach to Revampings/Upgrades partner with customers • Life extension projects • Performance improvement • Capacity upgrades Long Term Service Agreement • From basic Time & Material to performance based contracts • Remote Monitoring & Diagnostics (VISOR) • Fleet Management (Marine, Offshore, Navy) 29 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012
  30. 30. Thank You!GE EnergyPower Conversion 30 GE Energy’s Power Conversion Business Metals presentation - 6/11/2012

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