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Resume of GEDY


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Resume of GEDY

  1. 1. GEDY PURUSHOTHAM Mobile: 09676116300 ~ E-mail:, Carrier objectives: To seek a challenging position as SENIOR MANAGEMENT PROFESSIONAL in the areas of Metallurgical Operations, Turnkey Operations, Process Management, New Product Development, Project Management, Quality Assurance & Control, and Supplier Development in Engineering & Manufacturing Industries. PROFESSIONAL PROFILE Experience Profile  Mechanical Engineer with over 23 years of cross-functional experience with well- known organisations across the verticals of Quality Assurance, Project Engineering, Product Design & Development, Process Management, precision operations and assembling, material sourcing and supplier quality management etc.  IRCA certified Lead Auditor for QMS (ISO 9001 : 2008), EMS ( ISO 14001 : 2004) and OHSAS 18001:2007  Six Sigma Green belt and Black belt awarded from IACT, New Delhi.  20+ certification audits handled successfully as mgmt representative for QMS, EMS & OHSAS management systems  Professional in CNC Programming of lathe and milling centres. Core Competencies Evolved  Abilities in harmoniously managing day to day tasks with a talent for Process Design Execution, Validation & Coordination involving Techno-Commercial Functions, Technical Support & Client Relationship Management in line with Industry Best Practices. Present Employer: Aceria De Angola Limited. Luanda, Angola (South Africa). Aceria de Angola ltd is an iron and steel company engaged in the manufacture of corrugated steel (TMT Bar) for reinforced concrete, wire rod and structural products, having installed Capacity of 500,000 T per annum. PERSONAL VITAE Date of Birth: 07th June 1971. Marital Status: Married. Permanent Address: H.No:4-32, MM Kandgriga, Gudimallam (Post).Yerpedu, Dist. Chithoor, AP, India. PIN: 517 526. Passport Number: N – 3096972 Languages known:Telugu, Hindi & English. (Can Speak, Read & Write) Tamil & Portuguese (only speak) Expected Salary: Negotiable. Notable Career Highlights  Hold the distinction of managing multiple tasks. Proven abilities to enhance the Process Operations viz Quality assurance, Design & Development, Engineering & optimization, resource & capacity utilization; while curtailing the costs/ expenses.  The wealth of expertise covers Quality Assurance & Supplier Development, Materials and product development, Failure analysis and process development and improvements.  Possess excellent analytical skills and auditing skills that have been put to good use while evaluating product, process, project feasibility, planning etc. across assignments.  Superior record of executing critical projects on time.  Designing, Establishing, Implementing, Monitoring and maintenance of Quality, Environment, Occupational health and safety management Systems.  Deft in setting Quality plans, Objectives, Test procedures, SOPs, safety instructions, usage of quality tools and formats for operations.  Demonstrated abilities in optimising product performance and efficiencies.  Deft in addressing operational issues, resolving performance bottlenecks and achieving desired objectives.  Adept in Job planning, tooling, programming to CNC machines, setting operation times, development of jigs and fixtures and other necessary accessories.  Adept at capitalising on emerging trends, addressing industry requirements to achieve organizational objectives & profitability norms.  Adept in usage of SAP, Auto Cad, MS Office tools and Internet SUMMARY OF SKILLS Functional Skills - Design and documentation of systems - Auditing techniques - Risk analysis - Problem solving techniques - Measurement analysis - Calibration skill - Metallurgical Operations - Project Management - Erection & Commissioning - Reverse Engineering - Continuous Improvement - Supplier Quality mgmt. - Testing & Inspection - Failure/ Rejection Analysis - Corrective & Preventive Actions - Material Standardization - Process Enhancement - Man management - Waste management - Liaison / Coordination - Customer relationship mgmt - Training skills - Documentation - Auto Cad drafting - CNC programming - Production planning and control - Warehouse management Business Skills - Relationship Management - Process Improvements - Communication - Technical feasibility study - Team Management Management Skills - Excellence in Analysis and Problem Solving - Sound Judgment and quick Decision Making Skills - Strong Influencing Skills - Team building & leading - Persuasive Communicator
  2. 2. Areas of Expertise Mechanical Operations  Managing installation, commissioning, calibration, operation and maintenance of a wide range of equipments of rolling mill, melt shop, machine shop and test labs.  Studying Process plans and drawings related to product requirements and recommendation for optimum material and processes.  Monitoring of special processes for maintenance, calibration and Performance.  Studying process and suggesting development of components with respect to metallurgical inputs.  Production planning, job setting, tooling selection, programming to CNC machines, optimizing the process by developing of jigs and fixtures and other necessary accessories.  Troubleshooting of equipments, planning and effectuating predictive & preventive maintenance schedules. Product Development  Development of new products; optimization of existing arrangements to enhance performance.  Elimination of redundant / obsolete processes involved in the design and optimizing towards value-addition.  Analysis of new product requirements, finalizing specifications, design prototype development and testing activities.  Providing technical inputs & engineering support to the team from conception to completion stage of the product. Process Validation  Validation of special processes during process change/ design change/ tool change and program changes  Producing products meeting pre-determined specifications and quality attributes.  Analyzing various processes/applications and recommending modifications to enhance operational efficiency.  Devising systems and process changes for qualitative improvements in productivity and reducing rate of rejection.  Devising cost saving measures & modifications to achieve substantial reduction in terms of mandays, production cost, raw material & energy consumption. Testing / Inspection  Setting test methods and ensure that they are precise, reproducible, full-proof and specific to product.  Developing quality controls for incoming raw materials & out going final products, ensuring stringent adherence to quality standards, norms and practices.  Monitoring processes & identifying deviations and initiation of timely CAPA actions for resolving discrepancies. Quality Assurance  Developing standards for Inspection of materials.  Preparing process flow chart, control plan, QAP and FMEA for developed/ developing components.  Providing training in plant and at vendor end for product knowledge, process approaches and quality standards.  Assessing potential discrepancies of process, product, equipment and methods and initiate for preventive action. Systems management  Designing, Establishing, Implementing, Monitoring and maintenance of Quality, Environment, Occupational health and safety management Systems in line to organization policy and ISO 9001, TS 16949, IRIS 2007, AS 9100, EMS 14001 and OHSAS 18001 standards.  Developing the Objectives, procedures, instructions and effective formats for all operations.  Developing audit schedules, audit scope and checks.  Improving competency of audits and among the auditors by providing regular trainings  Evaluating impact of environmental aspects and risk of occupational hazards and ensuring controls.  Co-ordination of legal compliance bodies, product certification bodies, ensuring timely compliances.  Conduct periodical system/ process/ product audits and initiate for timely CAPA actions.  Set and measure compliance of organizational objectives and insist new targets for achievement. Value – Engineering / Cost Reduction Initiatives  Peer reviewing the processes, identifying wastes and leading to ensuring controls.  Focusing for effective utilization or disposal of wastes generated.  Executing cost saving and energy saving techniques / measures and modifications.  Identifying bottlenecks and process problems for production shortfall and taking corrective action.  Building ground level teams and encouraging them for improvements by simple facilitations/ changes.  Implementation of TPM, 5S, Poka-yoke, Muda-Mura, Six Sigma approaches for continual improvement. Research & Development  Spearheading the R & D Operations & modification of existing ones, based on market feedback & trends.  Supervising development of intermediates and finish products as per predefined specifications.  Re-engineering of competent products or processes.  Making prototypes of new products for physical/ chemical analysis & compatibility with other materials.  Handling R & D Analytical work like Method development for Metallurgical Analysis using standard guidelines. Project Management  Planning, estimation, scheduling the project works and ensuring facilities and engineering supports.  Understanding blue prints of project and identifying gaps.  Peer reviewing the project execution by regular audits and controlling the project discrepancies.  Preparation of Project Reports.
  3. 3. Career Highlights: Career started as production supervisor in 1992 with Rane Engine valves Ltd. Hyderabad and presently designated as Manager Quality and environmental affairs with Aceria De Angola Ltd, Luanda at Angola (South Africa). Organization Designation Period Major Responsibilities Aceria De Angola Ltd, Luanda, Angola.SA. Manager Quality & Environmental affairs January 2015 Till Date Total Quality Assurance for low carbon Steel manufacturing process (from metal scrap to Finished Steel products). Ensure inspection and testing of Materials & Processes. Liaison and handle the Customer complaints, Design, document, establish and maintain the QMS/ EMS/ OHSAS management systems. Liaison product certif. bodies and legal bodies. SBQ Steels ltd, Nellore, AP. AGM Quality June 2011 To Dec. 2014 HBL Power systems Ltd. Shameerpet, Hyderabad. Manager Quality Nov 2009 To June 2011 Total Quality Assurance of nickel cadmium batteries, charging and testing of batteries, meeting delivery schedules, Attend & resolve the customer complaints, Liaison inspection bodies of civil aviation, Delhi metro, bombardier, ABB & other Export clients. Developing inspection and test procedures and training. Lanco Industries ltd Srikalahasthi. AP. Dy. Manager Quality systems & IMQC May 2006 to Oct 2009 Quality control of all incoming materials. Maintenance of Quality and environmental management systems. Perform process/ product audits. Supplier evaluation and site inspection. PR Rolling mills Ltd. Tirupati. AP. Asst. Manager Engineering Feb 2001 to May 2006 Total Quality Assurance for hot rolled profile sections and structural. New product development. Design & Development of roll passes and templates. Development of product drawings, Liaison and handle the Customer complaints, Design, document, establish and maintain the Quality management systems. Tirumani Enterprises ltd. Hyderabad. Production In-charge. Nov 1997 to Dec 2000 Production planning and control, Job planning, tooling and setting. Programming to CNC machines. New product development. Vendor development. Liaison & handle the Customer complaints. Rane Engine components ltd. Hyderabad. Production supervisor Feb 1992 to Nov 1997 Shift management. Tracking work in process material and Job planning, tooling and setting. Programming to CNC machines. New product development. Performing metallurgical processes. EDUCATIONAL QUALIFICATIONS: Examination Passed Board/ University Institution Period % of marks. S.S.C. Board of Secondary Education. AP. ZP High School. Rly.Kodur. AP. Up to March 1987 56.66% Diploma in Mech. Engineering. Board of Tech. Education. AP. Govt. Polytechnic, Tirupati. AP. 1987-1991 56.50% B.Tech. Mechanical Karnataka State Open University - 2011-2014 72.0% COMPUTER KNOWLEDGE: Application Proficiency MS Office Professional in usage of Word, Excel, Power point Auto Cad Professional in usage of all Auto Cad versions SAP Familiar in Quality module Internet Professional in usage Gedy Purushotham.