Mobile: 09676116300 ~ E-mail: email@example.com, firstname.lastname@example.org
To seek a challenging position as SENIOR MANAGEMENT PROFESSIONAL in the areas of Metallurgical Operations,
Turnkey Operations, Process Management, New Product Development, Project Management, Quality Assurance &
Control, and Supplier Development in Engineering & Manufacturing Industries.
Mechanical Engineer with over 23 years of cross-functional experience with well-
known organisations across the verticals of Quality Assurance, Project Engineering,
Product Design & Development, Process Management, precision operations and
assembling, material sourcing and supplier quality management etc.
IRCA certified Lead Auditor for QMS (ISO 9001 : 2008), EMS ( ISO 14001 :
2004) and OHSAS 18001:2007
Six Sigma Green belt and Black belt awarded from IACT, New Delhi.
20+ certification audits handled successfully as mgmt representative for QMS,
EMS & OHSAS management systems
Professional in CNC Programming of lathe and milling centres.
Core Competencies Evolved
Abilities in harmoniously managing day to day tasks with a talent for Process
Design Execution, Validation & Coordination involving Techno-Commercial
Functions, Technical Support & Client Relationship Management in line with
Industry Best Practices.
Present Employer: Aceria De Angola Limited. Luanda, Angola (South Africa).
Aceria de Angola ltd is an iron and steel company engaged in the manufacture of
corrugated steel (TMT Bar) for reinforced concrete, wire rod and structural
products, having installed Capacity of 500,000 T per annum.
Date of Birth: 07th
Marital Status: Married.
Permanent Address: H.No:4-32, MM Kandgriga, Gudimallam (Post).Yerpedu,
Dist. Chithoor, AP, India. PIN: 517 526.
Passport Number: N – 3096972
Languages known:Telugu, Hindi & English. (Can Speak, Read & Write)
Tamil & Portuguese (only speak)
Expected Salary: Negotiable.
Notable Career Highlights
Hold the distinction of managing multiple tasks. Proven abilities to enhance the
Process Operations viz Quality assurance, Design & Development, Engineering &
optimization, resource & capacity utilization; while curtailing the costs/ expenses.
The wealth of expertise covers Quality Assurance & Supplier Development,
Materials and product development, Failure analysis and process development and
Possess excellent analytical skills and auditing skills that have been put to good use
while evaluating product, process, project feasibility, planning etc. across
Superior record of executing critical projects on time.
Designing, Establishing, Implementing, Monitoring and maintenance of Quality,
Environment, Occupational health and safety management Systems.
Deft in setting Quality plans, Objectives, Test procedures, SOPs, safety
instructions, usage of quality tools and formats for operations.
Demonstrated abilities in optimising product performance and efficiencies.
Deft in addressing operational issues, resolving performance bottlenecks and
achieving desired objectives.
Adept in Job planning, tooling, programming to CNC machines, setting operation
times, development of jigs and fixtures and other necessary accessories.
Adept at capitalising on emerging trends, addressing industry requirements to
achieve organizational objectives & profitability norms.
Adept in usage of SAP, Auto Cad, MS Office tools and Internet
SUMMARY OF SKILLS
- Design and documentation of
- Auditing techniques
- Risk analysis
- Problem solving techniques
- Measurement analysis
- Calibration skill
- Metallurgical Operations
- Project Management
- Erection & Commissioning
- Reverse Engineering
- Continuous Improvement
- Supplier Quality mgmt.
- Testing & Inspection
- Failure/ Rejection Analysis
- Corrective & Preventive Actions
- Material Standardization
- Process Enhancement
- Man management
- Waste management
- Liaison / Coordination
- Customer relationship mgmt
- Training skills
- Auto Cad drafting
- CNC programming
- Production planning and control
- Warehouse management
- Relationship Management
- Process Improvements
- Technical feasibility study
- Team Management
- Excellence in Analysis and
- Sound Judgment and quick
Decision Making Skills
- Strong Influencing Skills
- Team building & leading
- Persuasive Communicator
Areas of Expertise
Managing installation, commissioning, calibration, operation and maintenance of a wide range of equipments of
rolling mill, melt shop, machine shop and test labs.
Studying Process plans and drawings related to product requirements and recommendation for optimum material
Monitoring of special processes for maintenance, calibration and Performance.
Studying process and suggesting development of components with respect to metallurgical inputs.
Production planning, job setting, tooling selection, programming to CNC machines, optimizing the process by
developing of jigs and fixtures and other necessary accessories.
Troubleshooting of equipments, planning and effectuating predictive & preventive maintenance schedules.
Development of new products; optimization of existing arrangements to enhance performance.
Elimination of redundant / obsolete processes involved in the design and optimizing towards value-addition.
Analysis of new product requirements, finalizing specifications, design prototype development and testing activities.
Providing technical inputs & engineering support to the team from conception to completion stage of the product.
Validation of special processes during process change/ design change/ tool change and program changes
Producing products meeting pre-determined specifications and quality attributes.
Analyzing various processes/applications and recommending modifications to enhance operational efficiency.
Devising systems and process changes for qualitative improvements in productivity and reducing rate of rejection.
Devising cost saving measures & modifications to achieve substantial reduction in terms of mandays, production
cost, raw material & energy consumption.
Testing / Inspection
Setting test methods and ensure that they are precise, reproducible, full-proof and specific to product.
Developing quality controls for incoming raw materials & out going final products, ensuring stringent adherence to
quality standards, norms and practices.
Monitoring processes & identifying deviations and initiation of timely CAPA actions for resolving discrepancies.
Developing standards for Inspection of materials.
Preparing process flow chart, control plan, QAP and FMEA for developed/ developing components.
Providing training in plant and at vendor end for product knowledge, process approaches and quality standards.
Assessing potential discrepancies of process, product, equipment and methods and initiate for preventive action.
Designing, Establishing, Implementing, Monitoring and maintenance of Quality, Environment, Occupational health
and safety management Systems in line to organization policy and ISO 9001, TS 16949, IRIS 2007, AS 9100, EMS
14001 and OHSAS 18001 standards.
Developing the Objectives, procedures, instructions and effective formats for all operations.
Developing audit schedules, audit scope and checks.
Improving competency of audits and among the auditors by providing regular trainings
Evaluating impact of environmental aspects and risk of occupational hazards and ensuring controls.
Co-ordination of legal compliance bodies, product certification bodies, ensuring timely compliances.
Conduct periodical system/ process/ product audits and initiate for timely CAPA actions.
Set and measure compliance of organizational objectives and insist new targets for achievement.
Value – Engineering / Cost Reduction Initiatives
Peer reviewing the processes, identifying wastes and leading to ensuring controls.
Focusing for effective utilization or disposal of wastes generated.
Executing cost saving and energy saving techniques / measures and modifications.
Identifying bottlenecks and process problems for production shortfall and taking corrective action.
Building ground level teams and encouraging them for improvements by simple facilitations/ changes.
Implementation of TPM, 5S, Poka-yoke, Muda-Mura, Six Sigma approaches for continual improvement.
Research & Development
Spearheading the R & D Operations & modification of existing ones, based on market feedback & trends.
Supervising development of intermediates and finish products as per predefined specifications.
Re-engineering of competent products or processes.
Making prototypes of new products for physical/ chemical analysis & compatibility with other materials.
Handling R & D Analytical work like Method development for Metallurgical Analysis using standard guidelines.
Planning, estimation, scheduling the project works and ensuring facilities and engineering supports.
Understanding blue prints of project and identifying gaps.
Peer reviewing the project execution by regular audits and controlling the project discrepancies.
Preparation of Project Reports.
Career started as production supervisor in 1992 with Rane Engine valves Ltd. Hyderabad and presently designated as
Manager Quality and environmental affairs with Aceria De Angola Ltd, Luanda at Angola (South Africa).
Organization Designation Period Major Responsibilities
Aceria De Angola
Total Quality Assurance for low carbon Steel manufacturing
process (from metal scrap to Finished Steel products). Ensure
inspection and testing of Materials & Processes. Liaison and
handle the Customer complaints, Design, document, establish and
maintain the QMS/ EMS/ OHSAS management systems. Liaison
product certif. bodies and legal bodies.
SBQ Steels ltd,
To Dec. 2014
To June 2011
Total Quality Assurance of nickel cadmium batteries, charging and
testing of batteries, meeting delivery schedules, Attend & resolve
the customer complaints, Liaison inspection bodies of civil
aviation, Delhi metro, bombardier, ABB & other Export clients.
Developing inspection and test procedures and training.
May 2006 to
Quality control of all incoming materials. Maintenance of Quality
and environmental management systems. Perform process/
product audits. Supplier evaluation and site inspection.
PR Rolling mills
Ltd. Tirupati. AP.
Feb 2001 to
Total Quality Assurance for hot rolled profile sections and
structural. New product development. Design & Development of
roll passes and templates. Development of product drawings,
Liaison and handle the Customer complaints, Design, document,
establish and maintain the Quality management systems.
Nov 1997 to
Production planning and control, Job planning, tooling and setting.
Programming to CNC machines. New product development.
Vendor development. Liaison & handle the Customer complaints.
Feb 1992 to
Shift management. Tracking work in process material and Job
planning, tooling and setting. Programming to CNC machines.
New product development. Performing metallurgical processes.
Board/ University Institution Period % of marks.
Board of Secondary
ZP High School. Rly.Kodur. AP. Up to March 1987 56.66%
Board of Tech. Education. AP. Govt. Polytechnic, Tirupati. AP. 1987-1991 56.50%
Karnataka State Open
- 2011-2014 72.0%
MS Office Professional in usage of Word, Excel, Power point
Auto Cad Professional in usage of all Auto Cad versions
SAP Familiar in Quality module
Internet Professional in usage