Successfully reported this slideshow.
We use your LinkedIn profile and activity data to personalize ads and to show you more relevant ads. You can change your ad preferences anytime.

SMED (Single Minute Exchange of Die) v3

5,024 views

Published on

SMED: Single Minute Exchange of Die. Um dos Indicadores mensurados no Projeto SMED é o Tempo de Setup ou o Tempo de Troca da Ferramenta. Tempo de Setup é o tempo da última peça boa até a primeira peça boa após a troca. Conheça as etapas do Projeto SMED.

Published in: Business
  • DOWNLOAD THIS BOOKS INTO AVAILABLE FORMAT (2019 Update) ......................................................................................................................... ......................................................................................................................... Download Full PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download Full EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download Full doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... ......................................................................................................................... ................................................................................................................................... eBook is an electronic version of a traditional print book THIS can be read by using a personal computer or by using an eBook reader. (An eBook reader can be a software application for use on a computer such as Microsoft's free Reader application, or a book-sized computer THIS is used solely as a reading device such as Nuvomedia's Rocket eBook.) Users can purchase an eBook on diskette or CD, but the most popular method of getting an eBook is to purchase a downloadable file of the eBook (or other reading material) from a Web site (such as Barnes and Noble) to be read from the user's computer or reading device. Generally, an eBook can be downloaded in five minutes or less ......................................................................................................................... .............. Browse by Genre Available eBooks .............................................................................................................................. Art, Biography, Business, Chick Lit, Children's, Christian, Classics, Comics, Contemporary, Cookbooks, Manga, Memoir, Music, Mystery, Non Fiction, Paranormal, Philosophy, Poetry, Psychology, Religion, Romance, Science, Science Fiction, Self Help, Suspense, Spirituality, Sports, Thriller, Travel, Young Adult, Crime, Ebooks, Fantasy, Fiction, Graphic Novels, Historical Fiction, History, Horror, Humor And Comedy, ......................................................................................................................... ......................................................................................................................... .....BEST SELLER FOR EBOOK RECOMMEND............................................................. ......................................................................................................................... Blowout: Corrupted Democracy, Rogue State Russia, and the Richest, Most Destructive Industry on Earth,-- The Ride of a Lifetime: Lessons Learned from 15 Years as CEO of the Walt Disney Company,-- Call Sign Chaos: Learning to Lead,-- StrengthsFinder 2.0,-- Stillness Is the Key,-- She Said: Breaking the Sexual Harassment Story THIS Helped Ignite a Movement,-- Atomic Habits: An Easy & Proven Way to Build Good Habits & Break Bad Ones,-- Everything Is Figureoutable,-- What It Takes: Lessons in the Pursuit of Excellence,-- Rich Dad Poor Dad: What the Rich Teach Their Kids About Money THIS the Poor and Middle Class Do Not!,-- The Total Money Makeover: Classic Edition: A Proven Plan for Financial Fitness,-- Shut Up and Listen!: Hard Business Truths THIS Will Help You Succeed, ......................................................................................................................... .........................................................................................................................
       Reply 
    Are you sure you want to  Yes  No
    Your message goes here
  • DOWNLOAD THIS BOOKS INTO AVAILABLE FORMAT (2019 Update) ......................................................................................................................... ......................................................................................................................... Download Full PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download Full EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download Full doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... ......................................................................................................................... ................................................................................................................................... eBook is an electronic version of a traditional print book THIS can be read by using a personal computer or by using an eBook reader. (An eBook reader can be a software application for use on a computer such as Microsoft's free Reader application, or a book-sized computer THIS is used solely as a reading device such as Nuvomedia's Rocket eBook.) Users can purchase an eBook on diskette or CD, but the most popular method of getting an eBook is to purchase a downloadable file of the eBook (or other reading material) from a Web site (such as Barnes and Noble) to be read from the user's computer or reading device. Generally, an eBook can be downloaded in five minutes or less ......................................................................................................................... .............. Browse by Genre Available eBooks .............................................................................................................................. Art, Biography, Business, Chick Lit, Children's, Christian, Classics, Comics, Contemporary, Cookbooks, Manga, Memoir, Music, Mystery, Non Fiction, Paranormal, Philosophy, Poetry, Psychology, Religion, Romance, Science, Science Fiction, Self Help, Suspense, Spirituality, Sports, Thriller, Travel, Young Adult, Crime, Ebooks, Fantasy, Fiction, Graphic Novels, Historical Fiction, History, Horror, Humor And Comedy, ......................................................................................................................... ......................................................................................................................... .....BEST SELLER FOR EBOOK RECOMMEND............................................................. ......................................................................................................................... Blowout: Corrupted Democracy, Rogue State Russia, and the Richest, Most Destructive Industry on Earth,-- The Ride of a Lifetime: Lessons Learned from 15 Years as CEO of the Walt Disney Company,-- Call Sign Chaos: Learning to Lead,-- StrengthsFinder 2.0,-- Stillness Is the Key,-- She Said: Breaking the Sexual Harassment Story THIS Helped Ignite a Movement,-- Atomic Habits: An Easy & Proven Way to Build Good Habits & Break Bad Ones,-- Everything Is Figureoutable,-- What It Takes: Lessons in the Pursuit of Excellence,-- Rich Dad Poor Dad: What the Rich Teach Their Kids About Money THIS the Poor and Middle Class Do Not!,-- The Total Money Makeover: Classic Edition: A Proven Plan for Financial Fitness,-- Shut Up and Listen!: Hard Business Truths THIS Will Help You Succeed, ......................................................................................................................... .........................................................................................................................
       Reply 
    Are you sure you want to  Yes  No
    Your message goes here
  • DOWNLOAD THIS BOOKS INTO AVAILABLE FORMAT (2019 Update) ......................................................................................................................... ......................................................................................................................... Download Full PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download Full EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download Full doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... ......................................................................................................................... ................................................................................................................................... eBook is an electronic version of a traditional print book THIS can be read by using a personal computer or by using an eBook reader. (An eBook reader can be a software application for use on a computer such as Microsoft's free Reader application, or a book-sized computer THIS is used solely as a reading device such as Nuvomedia's Rocket eBook.) Users can purchase an eBook on diskette or CD, but the most popular method of getting an eBook is to purchase a downloadable file of the eBook (or other reading material) from a Web site (such as Barnes and Noble) to be read from the user's computer or reading device. Generally, an eBook can be downloaded in five minutes or less ......................................................................................................................... .............. Browse by Genre Available eBooks .............................................................................................................................. Art, Biography, Business, Chick Lit, Children's, Christian, Classics, Comics, Contemporary, Cookbooks, Manga, Memoir, Music, Mystery, Non Fiction, Paranormal, Philosophy, Poetry, Psychology, Religion, Romance, Science, Science Fiction, Self Help, Suspense, Spirituality, Sports, Thriller, Travel, Young Adult, Crime, Ebooks, Fantasy, Fiction, Graphic Novels, Historical Fiction, History, Horror, Humor And Comedy, ......................................................................................................................... ......................................................................................................................... .....BEST SELLER FOR EBOOK RECOMMEND............................................................. ......................................................................................................................... Blowout: Corrupted Democracy, Rogue State Russia, and the Richest, Most Destructive Industry on Earth,-- The Ride of a Lifetime: Lessons Learned from 15 Years as CEO of the Walt Disney Company,-- Call Sign Chaos: Learning to Lead,-- StrengthsFinder 2.0,-- Stillness Is the Key,-- She Said: Breaking the Sexual Harassment Story THIS Helped Ignite a Movement,-- Atomic Habits: An Easy & Proven Way to Build Good Habits & Break Bad Ones,-- Everything Is Figureoutable,-- What It Takes: Lessons in the Pursuit of Excellence,-- Rich Dad Poor Dad: What the Rich Teach Their Kids About Money THIS the Poor and Middle Class Do Not!,-- The Total Money Makeover: Classic Edition: A Proven Plan for Financial Fitness,-- Shut Up and Listen!: Hard Business Truths THIS Will Help You Succeed, ......................................................................................................................... .........................................................................................................................
       Reply 
    Are you sure you want to  Yes  No
    Your message goes here
  • DOWNLOAD THIS BOOKS INTO AVAILABLE FORMAT (2019 Update) ......................................................................................................................... ......................................................................................................................... Download Full PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download Full EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download Full doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download PDF EBOOK here { https://soo.gd/irt2 } ......................................................................................................................... Download EPUB Ebook here { https://soo.gd/irt2 } ......................................................................................................................... Download doc Ebook here { https://soo.gd/irt2 } ......................................................................................................................... ......................................................................................................................... ................................................................................................................................... eBook is an electronic version of a traditional print book THIS can be read by using a personal computer or by using an eBook reader. (An eBook reader can be a software application for use on a computer such as Microsoft's free Reader application, or a book-sized computer THIS is used solely as a reading device such as Nuvomedia's Rocket eBook.) Users can purchase an eBook on diskette or CD, but the most popular method of getting an eBook is to purchase a downloadable file of the eBook (or other reading material) from a Web site (such as Barnes and Noble) to be read from the user's computer or reading device. Generally, an eBook can be downloaded in five minutes or less ......................................................................................................................... .............. Browse by Genre Available eBooks .............................................................................................................................. Art, Biography, Business, Chick Lit, Children's, Christian, Classics, Comics, Contemporary, Cookbooks, Manga, Memoir, Music, Mystery, Non Fiction, Paranormal, Philosophy, Poetry, Psychology, Religion, Romance, Science, Science Fiction, Self Help, Suspense, Spirituality, Sports, Thriller, Travel, Young Adult, Crime, Ebooks, Fantasy, Fiction, Graphic Novels, Historical Fiction, History, Horror, Humor And Comedy, ......................................................................................................................... ......................................................................................................................... .....BEST SELLER FOR EBOOK RECOMMEND............................................................. ......................................................................................................................... Blowout: Corrupted Democracy, Rogue State Russia, and the Richest, Most Destructive Industry on Earth,-- The Ride of a Lifetime: Lessons Learned from 15 Years as CEO of the Walt Disney Company,-- Call Sign Chaos: Learning to Lead,-- StrengthsFinder 2.0,-- Stillness Is the Key,-- She Said: Breaking the Sexual Harassment Story THIS Helped Ignite a Movement,-- Atomic Habits: An Easy & Proven Way to Build Good Habits & Break Bad Ones,-- Everything Is Figureoutable,-- What It Takes: Lessons in the Pursuit of Excellence,-- Rich Dad Poor Dad: What the Rich Teach Their Kids About Money THIS the Poor and Middle Class Do Not!,-- The Total Money Makeover: Classic Edition: A Proven Plan for Financial Fitness,-- Shut Up and Listen!: Hard Business Truths THIS Will Help You Succeed, ......................................................................................................................... .........................................................................................................................
       Reply 
    Are you sure you want to  Yes  No
    Your message goes here
  • DOWNLOAD THIS BOOKS INTO AVAILABLE FORMAT (Unlimited) ......................................................................................................................... ......................................................................................................................... Download Full PDF EBOOK here { https://soo.gd/qURD } ......................................................................................................................... Download Full EPUB Ebook here { https://soo.gd/qURD } ......................................................................................................................... Download Full doc Ebook here { https://soo.gd/qURD } ......................................................................................................................... Download PDF EBOOK here { https://soo.gd/qURD } ......................................................................................................................... Download EPUB Ebook here { https://soo.gd/qURD } ......................................................................................................................... Download doc Ebook here { https://soo.gd/qURD } ......................................................................................................................... ......................................................................................................................... ................................................................................................................................... eBook is an electronic version of a traditional print book THIS can be read by using a personal computer or by using an eBook reader. (An eBook reader can be a software application for use on a computer such as Microsoft's free Reader application, or a book-sized computer THIS is used solely as a reading device such as Nuvomedia's Rocket eBook.) Users can purchase an eBook on diskette or CD, but the most popular method of getting an eBook is to purchase a downloadable file of the eBook (or other reading material) from a Web site (such as Barnes and Noble) to be read from the user's computer or reading device. Generally, an eBook can be downloaded in five minutes or less ......................................................................................................................... .............. Browse by Genre Available eBooks .............................................................................................................................. Art, Biography, Business, Chick Lit, Children's, Christian, Classics, Comics, Contemporary, Cookbooks, Manga, Memoir, Music, Mystery, Non Fiction, Paranormal, Philosophy, Poetry, Psychology, Religion, Romance, Science, Science Fiction, Self Help, Suspense, Spirituality, Sports, Thriller, Travel, Young Adult, Crime, Ebooks, Fantasy, Fiction, Graphic Novels, Historical Fiction, History, Horror, Humor And Comedy, ......................................................................................................................... ......................................................................................................................... .....BEST SELLER FOR EBOOK RECOMMEND............................................................. ......................................................................................................................... Blowout: Corrupted Democracy, Rogue State Russia, and the Richest, Most Destructive Industry on Earth,-- The Ride of a Lifetime: Lessons Learned from 15 Years as CEO of the Walt Disney Company,-- Call Sign Chaos: Learning to Lead,-- StrengthsFinder 2.0,-- Stillness Is the Key,-- She Said: Breaking the Sexual Harassment Story THIS Helped Ignite a Movement,-- Atomic Habits: An Easy & Proven Way to Build Good Habits & Break Bad Ones,-- Everything Is Figureoutable,-- What It Takes: Lessons in the Pursuit of Excellence,-- Rich Dad Poor Dad: What the Rich Teach Their Kids About Money THIS the Poor and Middle Class Do Not!,-- The Total Money Makeover: Classic Edition: A Proven Plan for Financial Fitness,-- Shut Up and Listen!: Hard Business Truths THIS Will Help You Succeed, ......................................................................................................................... .........................................................................................................................
       Reply 
    Are you sure you want to  Yes  No
    Your message goes here

SMED (Single Minute Exchange of Die) v3

  1. 1. Valor Agregado Consulting SMED Single Minute Exchange of Die
  2. 2. Valor Agregado Consulting http://www.valoragregadoconsulting.com2 Apresentação • Introdução • O que é SMED • O que é OTED • Objetivo • Onde pode ser aplicado • Por que aplicá-lo? • Como aplicar o SMED (10 etapas) • Exercícios • Auditoria SMED • Conclusão • Bibliografia Agenda
  3. 3. Valor Agregado Consulting http://www.valoragregadoconsulting.com3 Introdução SMED (Single Minute Exchange of Die) (Troca Rápida em Minutos de 1 Dígito) Um dos Indicadores mensurados no Projeto SMED é o Tempo de Setup ou o Tempo de Troca da Ferramenta. Tempo de Setup é o tempo da última peça boa até a primeira peça boa após a troca. OTED (One-Touch Exchange of Die) (Troca Rápida em Menos de 100 segundos) SMED (Single Minute Exchange of Die) (Troca Rápida em Minutos de 1 Dígito) OTED (One-Touch Exchange of Die) (Troca Rápida em Menos de 100 segundos) Um dos Indicadores mensurados no Projeto SMED é o Tempo de Setup ou o Tempo de Troca da Ferramenta. Tempo de Setup é o tempo da última peça boa até a primeira peça boa após a troca. Criado por Shigeo Shingo – 1909/1990 (Engenheiro que trabalhou na Toyota) e utilizado pela primeira vez em 1975. Um dos Indicadores mensurados no Projeto SMED é o Tempo de Setup ou o Tempo de Troca da Ferramenta. Tempo de Setup é o tempo da última peça boa até a primeira peça boa após a troca. SMED (Single Minute Exchange of Die) (Troca Rápida em Minutos de 1 Dígito) OTED (One-Touch Exchange of Die) (Troca Rápida em Menos de 100 segundos) SMED (Single Minute Exchange of Die) (Troca Rápida em Minutos de 1 Dígito) OTED (One-Touch Exchange of Die) (Troca Rápida em Menos de 100 segundos) SMED (Single Minute Exchange of Die) (Troca Rápida em Minutos de 1 Dígito)
  4. 4. Valor Agregado Consulting http://www.valoragregadoconsulting.com4 Objetivos Globais • Novos negócios; • Novos produtos; • Crescimento Lucrativo; • Satisfação do Cliente; • Satisfação do Colaborador; • Investimentos do capital na organização; • Reconhecimentos. A equipe torna-se unida para atingir objetivos comuns e globais dentro da organização:
  5. 5. Valor Agregado Consulting http://www.valoragregadoconsulting.com5 Objetivos do Projeto SMED  ______________________________.  Diminuir o tempo de trocas.  Diminuir as Operações Internas.  Tornar as linhas e os equipamentos mais flexíveis.  Aumentar as Operações Externas.  Eliminar os erros freqüentes nos momentos das trocas.  Maior simplicidade no armazenamento das ferramentas.  Reduzir estoques (lotes menores).  Reduzir perdas de produção.  Reduzir investimento em novas máquinas.  ______________________________.  Atender mais Clientes.
  6. 6. Valor Agregado Consulting http://www.valoragregadoconsulting.com6 Objetivos: 3 Focos Pessoais • Implantação das mudanças • Menos frustração • Crescimento pessoal • Crescimento profissional • Oportunidade • Controle Organização • Implantação das mudanças • Menos frustração • Novos Negócios e produtos • Crescimento lucrativo • Oportunidade • Controle Clientes • Lead times mais curtos • Entrega na hora prometida • Quantidades menores • Entregas Frequentes • Produtos com Qualidade • Atendimento a Emergências
  7. 7. Valor Agregado Consulting http://www.valoragregadoconsulting.com7 Onde Podemos Aplicar o SMED? Equipamentos _________________ Máquinas Linhas de Montagem
  8. 8. Valor Agregado Consulting http://www.valoragregadoconsulting.com8 Por que aplicá-lo?
  9. 9. Valor Agregado Consulting http://www.valoragregadoconsulting.com9 Condições Mínimas para Aplicação 1ª) Conhecer a Máquina 2ª) Conhecer o Processo 3ª) ____________________________ 4ª) Disponibilidade de Técnicos, Operadores e Engenheiros 5ª) Apoio do Supervisor / Gerente da Área 6ª) _____________________________________________
  10. 10. Valor Agregado Consulting http://www.valoragregadoconsulting.com10 Dinâmica SMED SMED com Lego!!!
  11. 11. Valor Agregado Consulting http://www.valoragregadoconsulting.com11 Dinâmica SMED Molde A Molde B
  12. 12. Valor Agregado Consulting http://www.valoragregadoconsulting.com12 Etapas Projeto SMED 1ª) Formação da Equipe 2ª) Filmagem da troca atual 3ª) Relacionar Operações Internas e Externas 4ª) Definir Objetivo no Tempo do Set up 5ª) Converter Operações Internas em Externas 6ª) Definir Operações em Duplas 7ª) Plano de Ação + Criar o Procedimento 8ª) Fazer Filmagem após as Melhorias 9ª) Treinar a equipe 10ª) Confeccionar Fichas Kaizen
  13. 13. Valor Agregado Consulting http://www.valoragregadoconsulting.com13 Etapa 5: Dicas de Melhoria Área de Moldes ou Dispositivos deve ser organizada Gavetas e carrinhos sempre organizados
  14. 14. Valor Agregado Consulting http://www.valoragregadoconsulting.com14 Etapa 5: Dicas de Melhoria Implantar Chaves em L e T
  15. 15. Valor Agregado Consulting http://www.valoragregadoconsulting.com15 Etapa 5: Dicas de Melhoria Padronizar moldes com calços
  16. 16. Valor Agregado Consulting http://www.valoragregadoconsulting.com16 ... novas maneiras de se fazer as mesmas coisas gerando valor; ... é fazer mais com menos recursos; ... é enxergar no escuro; ... ideias sem tecnologia; ... é o resgate de projetos perdidos; ... é um gesto de vida. ... Etapa 5: Inovação
  17. 17. Valor Agregado Consulting http://www.valoragregadoconsulting.com17 Etapa 5: Dicas de Melhoria
  18. 18. Valor Agregado Consulting http://www.valoragregadoconsulting.com18
  19. 19. Valor Agregado Consulting http://www.valoragregadoconsulting.com19
  20. 20. Valor Agregado Consulting http://www.valoragregadoconsulting.com20 Exercício: Operação Externa & Interna Vamos Praticar !!!
  21. 21. Valor Agregado Consulting http://www.valoragregadoconsulting.com21 Vídeos
  22. 22. Valor Agregado Consulting http://www.valoragregadoconsulting.com22 Etapa 10: Confeccionar Fichas Kaizen 1º O desperdício é o inimigo nº1. Para eliminá-lo é preciso sujar as mãos. 2º Melhorias graduais feitas continuadamente, não é ruptura pontual. 3º Todos na empresa tem de estar envolvidos, desde os gestores e intermédios, até o pessoal de base, a metodologia não é elitista. 4º A estratégia deve ser barata. O aumento da produtividade deve ser feito sem investimentos significativos. Não se deve aplicar somas astronômicas em tecnologia e consultorias. 5º _________________________________________________ . 6º Apóia-se numa gestão visual, numa total transparência de procedimentos, processos e valores; torna os problemas e os desperdícios visíveis aos olhos de todos. 7º Focaliza a atenção no local onde se cria realmente o valor (“gemba” em japonês). 8º _________________________________________________ . 9º Dá prioridade às pessoas, ao humanware; acredita que o esforço principal deve vir de uma nova mentalidade e estilo de trabalho das pessoas (orientação pessoal para a qualidade, trabalho em equipe, cultivo da sabedoria, elevação da moral, autodisciplina, círculos de qualidade e prática de sugestões individuais ou de grupo). 10º O lema essencial da aprendizagem organizacional é aprender fazendo. Fonte: http://br.kaizen.com/artigos-e-livros/artigos/kaizen-baixando-os-custos-e-melhorando-a-qualidade.html
  23. 23. Valor Agregado Consulting http://www.valoragregadoconsulting.com23 Como Assegurar o Projeto SMED?
  24. 24. Valor Agregado Consulting http://www.valoragregadoconsulting.com24 Conceito Kaizen O que você fez de melhoria ontem para a sua vida? O que você fez de melhoria hoje para a sua vida? O que você vai fazer de melhoria para a sua vida amanhã? “O Kaizen é a base filosófica que sustenta a busca pela melhoria no gerenciamento japonês” – Masaaki Imai. “Não corrigir nossas falhas é o mesmo que cometer novos erros”. Kung-Fu-Tse, Filósofo Chinês, 551-478 a.c.
  25. 25. Valor Agregado Consulting http://www.valoragregadoconsulting.com25 Para conhecer o Conteúdo Programático desta formação acesse: http://www.valoragregadoconsulting.com/#!lean- manufacturing/c181w "... transformamos conhecimento em valor para benefício de nossos clientes e de nossa equipe ..." Cordialmente, Flávia Ferrari Rossi Consultora e Instrutora de Treinamentos & Workshops Lean Manufacturing e Desenvolvimento Organizacional Valor Agregado Consulting http://valoragregadoconsulting.com Valor Agregado Consulting

×