Exj 8 l

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Exj 8 l

  1. 1. XJ LAMPS 8L - 1 LAMPS CONTENTS page pageBULB APPLICATION . . . . . . . . . . . . . . . . . . . . . 15 LAMP DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . 1HEADLAMP ALIGNMENT . . . . . . . . . . . . . . . . . . 4 LAMP SERVICE . . . . . . . . . . . . . . . . . . . . . . . . 10LAMP BULB SERVICE . . . . . . . . . . . . . . . . . . . . 7 LAMP SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . 14 LAMP DIAGNOSIS INDEX page pageGENERAL INFORMATION DIAGNOSIS AND TESTING DAYTIME RUNNING LAMP MODULE . . . . . . . . . 1 DIAGNOSTIC PROCEDURES . . . . . . . . . . . . . . 2 GENERAL INFORMATION . . . . . . . . . . . . . . . . . 1 FOG LAMP DIAGNOSIS . . . . .. . . . . . . . . . . . . . 3 SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . 1 HEADLAMP DELAY MODULE . . . . . . . . . . . . . . 3 SENTINEL HEADLAMP DELAY MODULE . . . . . . 1 HEADLAMP DIAGNOSIS . . . .. . . . . . . . . . . . . . 2GENERAL INFORMATION When it is necessary to remove components to ser- vice another, it should not be necessary to applyGENERAL INFORMATION excessive force or bend a component to remove it. Each vehicle is equipped with various lamp assem- Before damaging a trim component, verify hiddenblies. A good ground is necessary for proper lighting fasteners or captured edges are not holding the com-operation. Grounding is provided by the lamp socket ponent in place.when it comes in contact with the metal body, orthrough a separate ground wire. SENTINEL HEADLAMP DELAY MODULE When changing lamp bulbs check the socket for The Headlamp Module delays the de-activation ofcorrosion. If corrosion is present, clean it with a wire the headlamps for 45 Ϯ 15 seconds after the ignitionbrush and coat the inside of the socket lightly with switch is turned OFF. The driver engages the moduleMopar Multi-Purpose Grease or equivalent. by turning the ignition switch OFF, then turning the headlamps OFF.SAFETY PRECAUTIONS DAYTIME RUNNING LAMP MODULEWARNING: EYE PROTECTION SHOULD BE USED The Daytime Running Lights (Headlamps) SystemWHEN SERVICING GLASS COMPONENTS. PER- is installed on vehicles manufactured for sale in Can-SONAL INJURY CAN RESULT. ada only. The headlamps are illuminated when the ignition switch is turned to the ON position and the vehicle is put into motion. The DRL module receivesCAUTION: Do not touch the glass of halogen bulbs a vehicle-moving signal from the vehicle speed sen-with fingers or other possibly oily surface, reduced sor. This provides a constant headlamps-on condi-bulb life will result. tion as long as the vehicle is moving. The lamps are Do not use bulbs with higher candle power than illuminated at approximately 30 percent of normalindicated in the Bulb Application table at the end of intensity.this group. Damage to lamp can result. Do not use fuses, circuit breakers or relays hav-ing greater amperage value than indicated on thefuse panel or in the Owners Manual.
  2. 2. 8L - 2 LAMPS XJDIAGNOSIS AND TESTING HEADLAMP DIAGNOSIS Always begin any diagnosis by testing all of theDIAGNOSTIC PROCEDURES fuses and circuit breakers in the system. Refer to When a vehicle experiences problems with the Group 8W, Wiring Diagrams.headlamp system, verify the condition of the battery Conventional and halogen headlamps are inter-connections, charging system, headlamp bulbs, wire changeable. It is recommended that they not beconnectors, relay, high beam dimmer switch and intermixed on a given vehicle.headlamp switch. Refer to Group 8W, Wiring Dia-grams for component locations and circuit informa-tion. HEADLAMP DIAGNOSIS CONDITION POSSIBLE CAUSES CORRECTION HEADLAMPS ARE DIM 1. Loose or corroded battery cables. 1. Clean and secure battery cable clamps WITH ENGINE IDLING OR and posts. IGNITION TURNED OFF. 2. Loose or worn generator drive belt. 2. Adjust or replace generator drive belt. 3. Charging system output too low. 3. Test and repair charging system, refer to Group 8A 4. Battery has insufficient charge. 4. Test battery state-of-charge, refer to Group 8A 5. Battery is sulfated or shorted. 5. Load test battery, refer to Group 8A. 6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across Z1-ground locations, refer to Group 8W. 7. Both headlamp bulbs defective. 7. Replace both headlamp bulbs. HEADLAMP BULBS 1. Charging system output too high. 1. Test and repair charging system, refer to BURN OUT Group 8A FREQUENTLY. 2. Loose or corroded terminals or 2. Inspect and repair all connectors and splices in circuit. splices, refer to Group 8W. HEADLAMPS ARE DIM 1. Charging system output too low. 1. Test and repair charging system, refer to WITH ENGINE RUNNING Group 8A. ABOVE IDLE.* 2. Poor headlamp circuit ground. 2. Test voltage drop across Z1-ground, refer to Group 8W. 3. High resistance in headlamp circuit. 3. Test amperage draw of headlamp circuit. 4. Both headlamp bulbs defective. 4. Replace both headlamp bulbs. HEADLAMPS FLASH 1. Poor headlamp circuit ground. 1. Repair circuit ground, refer to Group 8W. RANDOMLY. 2. High resistance in headlamp circuit. 2. Test amperage draw of headlamp circuit. 3. Faulty headlamp switch circuit 3. Replace headlamp switch. breaker. 4. Loose or corroded terminals or 4. Repair connector terminals or splices, splices in circuit. refer to Group 8W. HEADLAMPS DO NOT 1. No voltage to headlamps. 1. Replace fuse, refer to group 8W. ILLUMINATE. 2. No ground at headlamps. 2. Repair circuit ground, refer to Group 8W. 3. Faulty headlamp switch. 3. Replace headlamp switch. 4. Faulty headlamp dimmer switch. 4. Replace headlamp dimmer switch. 5. Broken connector terminal or wire 5. Repair connector terminal or wire splice in headlamp circuit. splices. * Canada vehicles must have lamps ON.
  3. 3. XJ LAMPS 8L - 3DIAGNOSIS AND TESTING (Continued)FOG LAMP DIAGNOSIS CONDITION POSSIBLE CAUSES CORRECTIONFOG LAMPS ARE DIM 1. Loose or corroded battery cables. 1. Clean and secure battery cable clampsWITH ENGINE IDLING OR and posts.IGNITION TURNED OFF. 2. Loose or worn generator drive belt. 2. Adjust or replace generator drive belt. 3. Charging system output too low. 3. Test and repair charging system, refer to Group 8A 4. Battery has insufficient charge. 4. Test battery state-of-charge, refer to Group 8A. 5. Battery is sulfated or shorted. 5. Load test battery, refer to Group 8A 6. Poor lighting circuit Z1-ground. 6. Test for voltage drop across Z1-ground locations, refer to Group 8W. 7. Both fog lamp bulbs defective. 7. Replace both lamp bulbs.FOG LAMP BULBS BURN 1. Charging system output too high. 1. Test and repair charging system, refer toOUT FREQUENTLY. Group 8A. 2. Loose or corroded terminals or 2. Inspect and repair all connectors and splices in circuit. splices, refer to Group 8W.FOG LAMPS ARE DIM 1. Charging system output too low. 1. Test and repair charging system, refer toWITH ENGINE RUNNING Group 8A.ABOVE IDLE. 2. Poor fog lamp circuit ground. 2. Test voltage drop across Z1-ground, refer to Group 8W. 3. High resistance in fog lamp circuit. 3. Test amperage draw of fog lamp circuit. 4. Both fog lamp bulbs defective. 4. Replace both fog lamp bulbs.FOG LAMPS FLASH 1. Poor fog lamp circuit ground. 1. Repair circuit ground, refer to Group 8W.RANDOMLY. 2. High resistance in fog lamp circuit. 2. Test amperage draw of fog lamp circuit. 3. Faulty fog lamp switch circuit 3. Replace fog lamp switch. breaker. 4. Loose or corroded terminals or 4. Repair connector terminals or splices, splices in circuit. refer to Group 8W.FOG LAMPS DO NOT 1. Blown fuse for fog lamps. 1. Replace fuse, refer to group 8W.ILLUMINATE. 2. No ground at fog lamps. 2. Repair circuit ground, refer to Group 8W. 3. Faulty fog lamp switch. 3. Replace fog lamp switch. 4. Broken connector terminal or wire 4. Repair connector terminal or wire splice in fog lamp circuit. splices.HEADLAMP DELAY MODULE (5) Turn headlamps on and measure voltage at ter- minal 6. The voltmete should indicate battery volt-DELAY FUNCTION INOPERATIVE age. If not repair open circuit between L2 and HDLP (1) Ensure headlamps operate before proceeding. delay module. (2) Remove, inspect and test the HDLP delay 10 (6) Measure the voltage between the delay moduleamp fuse in junction box. Replace if defective. terminal 2 and vehicle body ground. The voltmeter (3) With the key off and the connector discon- should indicate battery voltage. If not, repair thenected, measure the resistance from the delay mod- open circuit in the wire harness to the HDLP fuse inule terminal 4 to vehicle body ground. The ohmmeter the PDC.should indicate zero ohms. If not, repair the open cir- (7) If steps 1 through 6 prove out good, replacecuit in the wire harness to vehicle body ground. headlamp delay module. (4) With the key on measure the voltage betweenthe delay module terminal 8 and vehicle bodyground. The voltmeter should indicate battery volt-age. If not, repair the open circuit in the wire har-ness from ignition switch to HDLP delay module.
  4. 4. TO CENTER VEHICLE CENTER OF OF HEAD- LAMP LENS TOP EDGE OF HIGH TO CENTER FLOOR INTENSITY ZONELEFT EDGE OF HIGH INTEN- OF HEADLAMP LENS 7.62 METERS FEET) SITY ZONE(25 VEHICLE CENTERLINE FRONT OF HEADLAMP8L - 4 LAMPS XJ HEADLAMP ALIGNMENT INDEX page pageGENERAL INFORMATION HEADLAMP ADJUSTMENT . . . . . . . . . . . . . . . . 5 HEADLAMP ALIGNMENT . . . . . . . . . . . . . . . . . . 4 HEADLAMP ALIGNMENT PREPARATION . . . . . . 4SERVICE PROCEDURES SPECIAL TOOLS FOG LAMP ADJUSTMENT . . . . . . . . . . . . . . . . . 6 HEADLAMP ALIGNMENT . . . . . . . . . . . . . . . . . . 6GENERAL INFORMATION SERVICE PROCEDURESHEADLAMP ALIGNMENT HEADLAMP ALIGNMENT PREPARATION Headlamps can be aligned using the screen method (1) Verify headlamp dimmer switch and high beamprovided in this section. Alignment Tool C-4466-A or indicator operation.equivalent can also be used. Refer to instructions (2) Correct defective components that could hinderprovided with the tool for proper procedures. The proper headlamp alignment.preferred headlamp alignment setting is 0 for (3) Verify proper tire inflation.the left/right adjustment and 1” down for the (4) Clean headlamp lenses.up/down adjustment. (5) Verify that luggage area is not heavily loaded. (6) Fuel tank should be FULL. Add 2.94 kg (6.5 lbs.) of weight over the fuel tank for each estimated gallon of missing fuel. Fig. 1 Headlamp Alignment Screen—Typical
  5. 5. ADJUSTMENT LEFT/RIGHT HEADLAMP SCREW UP/DOWN ADJUST- MENT SCREWXJ LAMPS 8L - 5SERVICE PROCEDURES (Continued)ALIGNMENT SCREEN PREPARATION (1) Remove screws and both headlamp bezels. (1) Position vehicle on a level surface perpendicu- (2) Clean front of the headlamps.lar to a flat wall 7.62 meters (25 ft) away from front (3) Place headlamps on LOW beam.of headlamp lens (Fig. 1). (4) Cover front of the headlamp that is not being (2) If necessary, tape a line on the floor 7.62 adjusted.meters (25 ft) away from and parallel to the wall. (5) Turn vertical adjustment screw (Fig. 2) until (3) Measure from the floor up 1.27 meters (5 ft) the headlamp beam pattern on screen/wall is similarand tape a line on the wall at the centerline of the to the pattern depicted in the alignment screen fig-vehicle. Sight along the centerline of the vehicle ure.(from rear of vehicle forward) to verify accuracy ofthe line placement. (4) Rock vehicle side-to-side three times to allowsuspension to stabilize. (5) Jounce front suspension three times by pushingdownward on front bumper and releasing. (6) Measure the distance from the center of head-lamp lens to the floor. Transfer measurement to thealignment screen (with tape). Use this line forup/down adjustment reference. (7) Measure distance from the centerline of thevehicle to the center of each headlamp being aligned.Transfer measurements to screen (with tape) to eachside of vehicle centerline. Use these lines for left/right adjustment reference.HEADLAMP ADJUSTMENT A properly aimed low beam will project the top Fig. 2 Headlamp Beam Adjustment Screwsedge of high intensity pattern on the screen from 50 NOTE: When using a headlamp aiming screen:mm (2 in.) above to 50 mm (2 in.) below headlampcenterline. The side-to-side left edge of high intensity • Adjust the headlamps so that the beam horizon-pattern should be from 50 mm (2 in.) left to 50 mm tal position is at 0.(2 in.) right of headlamp centerline). The preferred • Adjust the beam vertical position is 25 mm (1headlamp alignment is 0 for the left/right in) downward from the lamp horizontal centerline.adjustment and 1” down for the up/down (6) Rotate the horizontal adjustment screw untiladjustment. The high beams on a vehicle with dual the headlamp beam pattern on the aiming screen/headlamps cannot be aligned. The high beam pattern wall similar to the pattern in the alignment screenshould be correct when the low beams are aligned figure.properly. (7) Cover front of the headlamp that has been adjusted and adjust the other headlamp beam as instructed above. (8) Install headlamp bezels. Tighten the screws securely.
  6. 6. VEHICLEADJUSTMENT CENTERLINE SCREW FOG LAMP CENTER OF VEHICLE TO CENTER OF FOG LAMP LENS MOUNTING BRACKET FRONT OF FOG LAMP 7.62 METERS (25 FEET) HIGH-INTENSITY AREA FLOOR TOmm (4 in.) OF FOG LAMP LENS 100 CENTER8L - 6 LAMPS XJSERVICE PROCEDURES (Continued) Fig. 3 Fog Lamp Alignment —TypicalFOG LAMP ADJUSTMENT SPECIAL TOOLS Prepare an alignment screen. Refer to AlignmentScreen Preparation paragraph in this section. A prop- HEADLAMP ALIGNMENTerly aligned fog lamp will project a pattern on thealignment screen 100 mm (4 in.) below the fog lampcenterline and straight ahead (Fig. 3). Rotate the adjustment screw to adjust beam height(Fig. 4). Headlamp Aiming Kit C-4466–A Fig. 4 Fog Lamp Adjustment
  7. 7. BUMPERSPRING HEADLAMP NUT LAMP PARK/TURN ADJUSTMENT HEADLAMP BEZEL BULBSOCKET ACCESSCLIP FOG LAMP BULB COVERXJ LAMPS 8L - 7 LAMP BULB SERVICE INDEX page pageREMOVAL AND INSTALLATION FRONT PARK/TURN SIGNAL LAMP BULB . . . . . 7 BACK-UP/REAR TURN SIGNAL/TAIL LAMP HEADLAMP BULB . . . . . . . . . . . . . . . . . . . . . . . 7 BULB . . . . . . . . . . . . . . . . . . . . . . . . . . . .... 8 LICENSE PLATE LAMP BULB . . . . . . . . . . . . . . 8 CENTER HIGH MOUNTED STOP LAMP MAP READING LAMP BULB . . . . . . . . . . . . . . . 9 (CHMSL) BULB . . . . . . . . . . . . . . . . . . . . .... 8 SIDE MARKER LAMP BULB . . . . . . . . . . . . . . . . 8 DOME LAMP BULB . . . . . . . . . . . . . . . . . . .... 9 UNDERHOOD LAMP BULB . . . . . . . . . . . . . . . . 9 FOG LAMP BULB . . . . . . . . . . . . . . . . . . . . .... 7 VISOR VANITY LAMP BULB . . . . . . . . . . . . . . . . 9REMOVAL AND INSTALLATION FOG LAMP BULBHEADLAMP BULB REMOVAL (1) Remove the screws attaching the access coverREMOVAL to the bottom of the fog lamp (Fig. 2). (1) Remove the screws attaching the bezel to the (2) Remove spring clip securing bulb to fog lamp.grille opening panel (Fig. 1). (3) Disconnect wire connectors at bulb. (4) Remove bulb element from fog lamp. Fig. 1 Headlamp Bezel (2) Remove the screws attaching the retaining ring Fig. 2 Fog Lamp Componentsto the headlamp bucket. INSTALLATION (3) Disconnect the headlamp bulb wire harnessconnector. CAUTION: Do not touch the bulb glass with fin- (4) Separate the bulb from the vehicle. gers or other oily surfaces. Reduced bulb life will result.INSTALLATION (1) Connect wire harness connector. (1) Position bulb element in fog lamp. (2) Position bulb in bucket. (2) Connect wire connectors at bulb. (3) Position retaining ring on headlamp bulb and (3) Install spring clip securing bulb to fog lamp.install screws. (4) Install screws attaching the access cover to the (4) Install headlamp bezel. bottom of the fog lamp. FRONT PARK/TURN SIGNAL LAMP BULB REMOVAL (1) Remove headlamp bezel.
  8. 8. PARK LAMP BULB SIDE MARKER LAMP SIDE MARKERLAMP PARK LAMP BULB TAIL LAMP BULB TAIL LAMP8L - 8 LAMPS XJREMOVAL AND INSTALLATION (Continued) (2) Remove screws attaching park/turn signal (2) Install bulb and socket in back of side markerlamp to grille opening panel. lamp. (3) Rotate bulb socket one-third turn and remove (3) Install side marker lamp.it from lamp (Fig. 3). (4) Remove bulb from socket. BACK-UP/REAR TURN SIGNAL/TAIL LAMP BULB REMOVAL (1) Remove tail lamp. (2) Rotate bulb socket one-third turn and remove bulb socket from lamp (Fig. 5). (3) Remove bulb from socket. Fig. 3 Park/Turn Signal Lamp BulbINSTALLATION (1) Install bulb in socket. (2) Install socket in lamp. (3) Install park/turn signal lamp. (4) Install headlamp bezel. Fig. 5 Bulb Socket RemovalSIDE MARKER LAMP BULB INSTALLATION (1) Install bulb in socket.REMOVAL (2) Install bulb and socket in lamp. (1) Remove side marker lamp. (3) Install lamp. (2) Remove bulb and socket from back side of lamphousing (Fig. 4). LICENSE PLATE LAMP BULB (3) Remove bulb from socket. REMOVAL (1) Remove screws attaching license plate lamp to liftgate. (2) Remove bulb from lamp socket. INSTALLATION (1) Install a replacement bulb in lamp socket. (2) Install screws attaching license plate lamp to liftgate. CENTER HIGH MOUNTED STOP LAMP (CHMSL) BULB REMOVAL (1) Remove the screws attaching the lamp housing to the liftgate. (2) Rotate bulb socket 1/4 turn and pull from hous- Fig. 4 Side Marker Lamp ing (Fig. 6).INSTALLATION (3) Grasp bulb and pull from socket. (1) Install bulb in socket.
  9. 9. CHMSL CHMSLBULBXJ LAMPS 8L - 9REMOVAL AND INSTALLATION (Continued) CONSOLE LENS FLAT BLADE (2) Position the lens at the lamp housing and force it upward into the housing until the retainer tabs are seated on the lamp housing shoulders. MAP READING LAMP BULB REMOVAL (1) Insert a flat blade screwdriver in slot at front of lens (Fig. 7). (2) Rotate the screwdriver until lens snaps out of the housing. (3) Remove lens from housing. (4) Remove bulb from terminals. Fig. 6 CHMSL BulbINSTALLATION (1) Push bulb into socket. (2) Position socket in lamp and rotate 1/4 turn. (3) Install the screws attaching the lamp housingto the liftgate.UNDERHOOD LAMP BULBREMOVAL (1) Disconnect the wire harness connector from theunderhood lamp. (2) Rotate the bulb counterclock-wise. Remove itfrom the lamp socket. Fig. 7 Reading Lamp Bulb INSTALLATIONINSTALLATION (1) Insert bulb into reading lamp terminals. (1) Insert the replacement bulb in the lamp base (2) Replace lens by holding lens level and pushingsocket. Rotate it clockwise. rearward into housing. (2) Connect the wire harness connector to the (3) Push lens up to snap into housing.lamp. VISOR VANITY LAMP BULBDOME LAMP BULB REMOVALREMOVAL (1) Using a small flat blade, carefully pry each cor- (1) Remove the dome lamp lens by squeezing it at ner of lens outward from lamp.both sides. This will separate the lens retainer tabs (2) Separate lens from lamp.from the lamp housing shoulders. (3) Grasp bulb and pull outward. (2) Pull the lens downward to remove it from thelamp housing. INSTALLATION (3) Grasp bulb and pull from lamp. (1) Position bulb in socket and push into place. (2) Position lens on lamp and snap into place.INSTALLATION (1) Position bulb in lamp and snap into place.
  10. 10. BUMPERSPRING HEADLAMP NUT LAMP PARK/TURN ADJUSTMENT HEADLAMP BEZEL FOG LAMP BUMPER8L - 10 LAMPS XJ LAMP SERVICE INDEX page pageREMOVAL AND INSTALLATION HEADLAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 BACK-UP/REAR TURN SIGNAL/TAIL LAMP . . . 11 LICENSE PLATE LAMP . . . . . . . . . . . . . . . . . . 12 CENTER HIGH MOUNTED STOP LAMP MAP/READING LAMP . . . . . . . . . . . . . . . . . . . 13 (CHMSL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 SIDE MARKER LAMP . . . . . . . . . . . . . . . . . . . . 11 DOME LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . 12 UNDERHOOD LAMP . . . . . . . . . . . . . . . . . . . . 12 FOG LAMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 VISOR VANITY LAMP . . . . . . . . . . . . . . . . . . . . 13 FRONT PARK/TURN SIGNAL LAMP . . . . . . . . . 10REMOVAL AND INSTALLATION (3) Connect the wire harness connector. (4) Position the bulb in the bucket.HEADLAMP (5) Position retaining ring on the headlamp bulb and install screws.REMOVAL (6) Install the headlamp bezel. (1) Remove the screws attaching the bezel to thegrille opening panel FOG LAMP (2) Remove the screws attaching the retaining ringto the headlamp bucket. REMOVAL (3) Disconnect the headlamp bulb wire harness (1) Disconnect the fog lamp wire harness connec-connector. tor. (4) Separate the bulb from the vehicle. (2) Remove the screws attaching the fog lamp to (5) Remove the spring attaching the headlamp the support (Fig. 2).bucket to the grille opening panel (Fig. 1). (3) Separate the fog lamp from the vehicle. (6) Slide the headlamp bucket downward to disen-gage it from the headlamp adjusting screws. Fig. 2 Fog Lamp INSTALLATION Fig. 1 Headlamp (1) Position the fog lamp in the support bracketINSTALLATION and install the screws. (1) Position the headlamp bucket in the grille (2) Connect the fog lamp wire harness connector.opening panel and slide the headlamp bucket upwardto engage it with the headlamp adjusting screws. FRONT PARK/TURN SIGNAL LAMP (2) Install the spring attaching the headlampbucket to the grille opening panel. REMOVAL (1) Remove the headlamp bezel.
  11. 11. BUMPER SIDE GRILLE LAMP LAMP PARK/TURN ING PANEL MARKER OPEN- NUT BEZEL FENDER GROMMET TAIL LAMP REAR BUMPERXJ LAMPS 8L - 11REMOVAL AND INSTALLATION (Continued) (2) Remove the screws attaching the park/turn sig- (2) Install side marker lamp in grille openingnal lamp housing to the grille opening panel (Fig. 3). panel. (3) Remove the bulb sockets and separate from thevehicle. BACK-UP/REAR TURN SIGNAL/TAIL LAMP REMOVAL (1) Open the liftgate. (2) Remove the bolts attaching the tail lamp hous- ing to the quarter panel (Fig. 5). (3) Grasp the lamp and pull to disengage it from the grommet at the base of the lamp. (4) Rotate the bulb sockets one-third turn and remove the bulb sockets from the lamp housing. Fig. 3 Park/Turn Signal LampINSTALLATION (1) Install bulbs and sockets in the lamp housing. (2) Position the park/turn signal lamp housing onthe grille opening panel and install the screws. (3) Install the headlamp bezel.SIDE MARKER LAMPREMOVAL Fig. 5 Tail Lamp (1) Remove screws attaching side marker lamp INSTALLATIONlens to grille opening panel (Fig. 4). (1) Install the bulb and sockets in the lamp hous- (2) Remove bulb and socket from back side of ing.lamp. (2) Position the lamp housing in the quarter panel and push to engage the grommet. (3) Install the lamp housing screws. Tighten the screws securely. (4) Install the bolts attaching the tail lamp hous- ing to the quarter panel. (5) Close the liftgate. CENTER HIGH MOUNTED STOP LAMP (CHMSL) REMOVAL (1) Remove the screws attaching the CHMSL to the liftgate (Fig. 6). (2) Disconnect the wire harness connector. (3) Separate the CHMSL from the vehicle. INSTALLATION (1) Connect the wire harness connector. Fig. 4 Side Marker Lamp (2) Position the CHMSL on the liftgate.INSTALLATION (3) Install the screws attaching the CHMSL to the (1) Install bulb and socket in back of side marker liftgate.lamp.
  12. 12. U-NUT CHMSL LIFTGATE WIREGROMMET WIRE HOLE CONNEC- NUT TOR FWD CONVOLUTED LENSLAMP SCREW LAMPSWITCH UNDERHOODBULBPANEL DOME ANDINNER HAR- HOODNESS COVER HEADLINER WIRE8L - 12 LAMPS XJREMOVAL AND INSTALLATION (Continued) Fig. 6 Center High Mounted Stop lamp Fig. 7 Underhood LampLICENSE PLATE LAMP DOME LAMPREMOVAL REMOVAL (1) Remove screws attaching the license plate (1) Remove the dome lamp lens by squeezing it atlamp to the liftgate. both sides. This will separate the lens retainer tabs (2) Remove the bulb from the lamp socket. from the lamp housing shoulders. (2) Pull the lens downward to remove it from theINSTALLATION lamp housing. (1) Install bulb in the lamp socket. (3) Remove the fasteners attaching the lamp to the (2) Position the license plate lamp on the liftgate roof (Fig. 8).and install screws.UNDERHOOD LAMP The underhood lamp is installed on the hood innerpanel. The lamp illuminates when the hood isopened. The liquid ON/OFF switch that is integralwith the lamp base controls the operation. Theswitch provides automatic ON/OFF functions eachtime the hood is opened and closed.REMOVAL (1) Disconnect the wire harness connector from thelamp. (2) Rotate the bulb counterclock-wise. Remove itfrom the lamp base socket. (3) Remove the screw that attaches the lampreflector and support bracket (Fig. 7). (4) Remove the lamp from the hood inner panel. Fig. 8 Dome Lamp (4) Disconnect the wire harness connector.INSTALLATION (5) Remove the lamp housing from the headliner (1) Position the underhood lamp on the hood inner cavity.panel. (2) Install the screw through the lamp and into INSTALLATIONthe hood panel. Tighten the screw securely. (1) Position the dome lamp housing at the head- (3) Insert a replacement bulb in the lamp base liner cavity.socket. Rotate it clockwise. (2) Connect the wire harness connector. (4) Connect the wire harness connector to the (3) Install the fasteners attaching the lamp to thelamp. roof.
  13. 13. XJ LAMPS 8L - 13REMOVAL AND INSTALLATION (Continued) (4) Position the lens at the lamp housing and force (2) Starting at the base of the lamp assembly andit upward into the housing until the retainer tabs are working right-to-left, use a small flat blade, carefullyseated on the lamp housing shoulders. pry lamp from visor. (3) Disconnect visor lamp wire connector andMAP/READING LAMP remove from vehicle. The map/reading lamp can be serviced by removingthe overhead console. Refer to Group 8C, Overhead INSTALLATIONConsole for removal/installation procedures. (1) Position visor lamp at visor and connect visor lamp wire connector.VISOR VANITY LAMP (2) Position visor lamp in visor and press into place.REMOVAL (1) Fold down sunvisor.
  14. 14. HEADLAMP DELAY MOD- ULE BRACKET8L - 14 LAMPS XJ LAMP SYSTEMS DAYTIME RUNNING LIGHT MODULE INDEX page pageREMOVAL AND INSTALLATION SENTINEL HEADLAMP DELAY MODULE . . . . . 14 DAYTIME RUNNING LAMP MODULE . . . . . . . . 14REMOVAL AND INSTALLATION DAYTIME RUNNING LAMP MODULESENTINEL HEADLAMP DELAY MODULE REMOVAL The Daytime Running Lights (DRL) module isREMOVAL located on the right fender inner panel adjacent to (1) Remove the knee blocker. the dash panel (Fig. 2). (2) Remove the screw that attaches the module tothe inside of the instrument panel (Fig. 1). (3) Disconnect the wire harness connector andremove the module from the instrument panel. Fig. 1 Headlamp Delay ModuleINSTALLATION (1) Position the module inside the I/P and connect Fig. 2 Daytime Running Lamp Modulethe wire harness connector to the module. (1) Disconnect the wire harness connector from the (2) Install the screw that attaches the module to module.the inside of the instrument panel. (2) Remove the screws that attach the module to (3) Install the knee blocker. the fender inner panel. (3) Remove the module from the fender inner panel. INSTALLATION (1) Position the module on the right fender inner panel. (2) Install the attaching screws. Tighten the screws securely. (3) Connect the wire harness connector to the mod- ule.
  15. 15. XJ LAMPS 8L - 15 BULB APPLICATION INDEX page pageGENERAL INFORMATION INTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . . 15 GENERAL INFORMATION . . . . . . . . . . . . . . . . 15SPECIFICATIONS EXTERIOR LAMPS . . . . . . . . . . . . . . . . . . . . . 15GENERAL INFORMATION LAMP BULB Dome/Reading . . . . . . . . . . . . . . . . . . . . . . . . . . 906GENERAL INFORMATION Glove Compartment . . . . . . . . . . . . . . . . . . . . . . 194 The following Bulb Application Tables lists the Overhead Console . . . . . . . . . . . . . . . . . . . . . . . . 912lamp title on the left side of the column and trade Under Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105number or part number on the right. Vanity Mirror . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Underpanel Courtesy . . . . . . . . . . . . . . . . . . . . . 168CAUTION: Do not use bulbs that have a highercandle power than the bulb listed in the Bulb Appli- INDICATOR LAMPScation Table. Damage to lamp can result. Do not Service procedures for most of the lamps in thetouch halogen bulbs with fingers or other oily sur- instrument panel, instrument cluster and switchesfaces. Bulb life will be reduced. are located in Group 8E, Instrument Panel and Gauges. LAMP BULBSPECIFICATIONS A/C Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Airbag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74EXTERIOR LAMPS Anti-lock Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Brake Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . 74LAMP BULB Check Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Back-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3157 Check Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Center High Mounted Stoplamp . . . . . . . . . . . . . 921 Cigar Lighter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53Fog lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . H3 Coolant Temp High . . . . . . . . . . . . . . . . . . . . . . 194Front Side Marker . . . . . . . . . . . . . . . . . . . . . . . 168 Cruise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Headlamp/Sealed Beam . . . . . . . . . . . . . . . . . H6054 Fasten Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . 74License Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 168 Four Wheel Drive . . . . . . . . . . . . . . . . . . . . . . . . . 74Park/Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 3157 Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194Tail/Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3157 Heater Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Rear Turn Signal . . . . . . . . . . . . . . . . . . . . . . . 3157 High Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74INTERIOR LAMPS Illumination . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Service procedures for most of the lamps in the Low Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74instrument panel, Instrument cluster and switches Low Oil Pressure . . . . . . . . . . . . . . . . . . . . . . . . 194are located in Group 8E, Instrument Panel and Low Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . 74Gauges. Some components have lamps that can only Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ASCbe serviced by an Authorized Service Center (ASC) Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74after the component is removed from the vehicle. Transfer Case . . . . . . . . . . . . . . . . . . . . . . . . . . . 658Contact local dealer for location of nearest ASC. Transmission Floor Shift . . . . . . . . . . . . . . . . . . 658 Turn Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74LAMP BULB Upshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561Dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561
  16. 16. XJ LAMPS 8L - 1 LAMPS CONTENTS page pageREMOVAL AND INSTALLATION FRONT TURN SIGNAL . ................... 2 BACKUP, REAR TURN SIGNAL, TAILLIGHT AND HEADLIGHTS . . . . . . . ................... 1 REAR FOG LIGHT . . . . . . . . . . . . . . . . . . . . . 2 SIDE REPEATER LIGHT .................. 1 CENTER HIGH MOUNTED STOPLIGHT . . . . . . . 2 SPECIFICATIONS FRONT FOG LAMP . . . . . . . . . . . . . . . . . . . . . . 2 REPLACEMENT BULBS ................... 3 FRONT POSITION LIGHT . . . . . . . . . . . . . . . . . 1REMOVAL AND INSTALLATION SIDE REPEATER LIGHTHEADLIGHTS REMOVAL 1. Insert a small, flat bladed pry tool in slot pro-REMOVAL vided at the bottom side of the side repeater lamp 1. Remove the 2 screws holding the bezel in place bulb to socket.and remove bezel (Fig. 1). 2. Pry lamp lens from lamp housing. 2. Remove the 4 screws holding the headlight and 3. Rotate and pull the bulb from the socket (Fig.replace the bulb from the rear of the housing (Fig. 2). 3). Fig. 1 Headlight Bezel Fig. 3 Side Repeater LightINSTALLATION INSTALLATION 1. Align the side repeater lamp bulb to the socket (Fig. 3). 2. Push and twist the bulb into the socket. 3. Position the top edge of the lamp lens to the lip on the lamp housing. 4. Press downward until the lamp lens is fully seated to the lip. 5. Verify lamp operation. FRONT POSITION LIGHT REMOVAL 1. Remove the 2 screws holding the headlight bezel in place and remove the bezel (Fig. 1). Fig. 2 Headlight Housing 2. Remove the 4 screws holding the headlight 1. Reverse the removal procedures to install. housing (Fig. 2).
  17. 17. 8L - 2 LAMPS XJREMOVAL AND INSTALLATION (Continued) 3. Pull the front position light socket from the rub- 3. Remove the lamp element from the housingber grommet and replace the bulb (Fig. 4). (Fig. 6). Fig. 4 Front Position Light Fig. 6 Front Fog LightINSTALLATION INSTALLATION 1. Reverse the removal procedure for installation. 1. Install the new lamp element in the housing and reinstall the lower housing.FRONT TURN SIGNAL BACKUP, REAR TURN SIGNAL, TAILLIGHT ANDREMOVAL REAR FOG LIGHT 1. Remove the 2 screws holding the bezel in placeand remove the bezel (Fig. 1). REMOVAL 2. Remove the screws holding the turn signal 1. There are 3 mounting bolts attaching the tail-housing in place (Fig. 5). light assembly. When removing, unfasten the 3 bolts 3. Remove the turn signal housing. located on the top and side. Do not remove the bot- 4. Twist the socket from the back of the turn sig- tom shoulder bolt; lift up and out to remove thenal housing and then pull from the socket. assembly. 2. Turn the bulb assembly 1/3 turn and pull the bulb from the socket to replace the bulb (Fig. 7). Fig. 5 Front Turn Signal BulbINSTALLATION 1. Reverse the removal procedure to install. Fig. 7 Rear Lamp Replacement INSTALLATIONFRONT FOG LAMP 1. Reverse the removal procedure to install.REMOVAL CENTER HIGH MOUNTED STOPLIGHT 1. Remove the 2 screws from the bottom cover ofthe lamp body (Fig. 5). REMOVAL 2. Disconnect the 2 wires from the lamp element. 1. Remove the 2 screws (Fig. 8). 2. Rotate the bulb sockets 1/4 turn and pull from the housing.
  18. 18. XJ LAMPS 8L - 3REMOVAL AND INSTALLATION (Continued) SPECIFICATIONS REPLACEMENT BULBS Interior Lamps Bulb Type Auto. Trans. Floor Shift Lamp . . . . . . . . . . . . . . 658 Cargo Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561 Climate Control Lamp (2) . . . . . . . . . . . . . . . . . . 74 Dome Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561 Dome/Reading Lamp . . . . . . . . . (1) 561 and (2) 906 Glove Box Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 194 Lighted Vanity Mirror (2)* . . . . . . . . . . . . . . . . . . 74 Map Reading Light in Overhead Console (4) . . . 912 Fig. 8 Center High Mounted Stoplight Rocker Switch Lamp . . . . . . . . . . . . . . . . . . . . . . 37 Transfer Case Lamp . . . . . . . . . . . . . . . . . . . . . . 658INSTALLATION Underpanel Courtesy Lamps (2) . . . . . . . . . . . . . 168 1. Reverse the removal procedure for installation. * Available only at Chrysler Dealers.

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