Cenpes ff rom demo overview renato ogeda - petrobras

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Renato Ogeda presentation at FOUNDATION for ROM Media Day at Petrobras Cenpes research facility

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Cenpes ff rom demo overview renato ogeda - petrobras

  1. 1. CENPES OverviewPilot Plant Dept. OverviewDistillation Pilot Unit Overview(4/30/2013)Renato Ogêda e SouzaPETROBRAS/CENPES/PDAB/PPEquipment Engineerrenato.ogeda@petrobras.com.br+55-21-2162-4294 v.D – 4/22/2013v.D – 4/22/2013
  2. 2. CENPES OverviewCENPES OverviewCENPES OverviewCENPES Overview – Institutional Video (06:35 min)CENPES Overview – Institutional Video (06:35 min)
  3. 3. PP OverviewPP OverviewPP OverviewPilot Plant Department Overview (07:00 min)Pilot Plant Department Overview (07:00 min)
  4. 4. AppliedAppliedResearchResearchTechTech..DevelopDevelop..LargeLargescalescaleproductionproductionPilot Plant ScaleIndustrial ScaleBench ScaleDecisionDecisionTrashTrash ororrecyclerecycleideaideaTestsTests andandvalidationvalidationInformationInformationInformationInformationInformationInformationInformationInformationDefinedDefinedGoalsGoalsIdeaResearch FlowChartResearch FlowChart
  5. 5. Pilot PlantsPilot PlantsFortaleza (NUEF) – Area: 1.000 m² (10.764 feet²)Fortaleza (NUEF) – Area: 1.000 m² (10.764 feet²)Rio de Janeiro – Pilot Plants area: 1.200 m² (12.917 feet²)Rio de Janeiro – Pilot Plants area: 1.200 m² (12.917 feet²)Pilot plants department is composed of 2major sites – one in Rio de Janeiro/RJ andone in Fortaleza/CE.Plants are dedicated to downstream,biofuels and petrochemical researches.
  6. 6. CENPES – 28 Units NUEF – 8 Units– 9 Hydroprocessing units– 5 Catalyst cracking units– 4 Multipurpose units– 2 Distillation units (PC3 and PC4)– 1 Delayed coking unit– 1 Mild thermal cracking unit– 1 Polymer development unit– 1 Residue fast pyrolysis unit– 3 Bioethanol Units– 1 Biomass Gasification Unit– 3 Hydroprocessing units– 1 Fischer-Tropsch Unit– 2 Distillation units– 1 GTL Unit– 1 Biolubes UnitComing soon...– 1 Delayed coking unit (CENPES)– 1 Desalting Unit (CENPES)– 1 Biomass Gasification Unit (NUEF)– 1 Biogrease Unit (NUEF)Pilot PlantsPilot Plants
  7. 7. ManpowerManpowerManpowerTEAM COMPOSED BY 170PROFESSIONALS IN SEVERALSPECIALTIESCHEMICALS, EQUIPMENTS ANDPRODUCTION ENGINEERSCHEMISTSSUPERVISORSOPERATION, CHEMICAL ANDMAINTENANCE TECHNICIANSDRAFTSMENASSISTANTSOPERATIONAL SUPPORT
  8. 8. Org ChartManagerShift OperationLogistics &Adm OperationEngineeringNUEF(Fortaleza/CE)SecretaryLaboratory Maintenance AutomationHSEMarcilio Carvalhomarciliocarvalho@petrobras.com.br+55-21-21626653
  9. 9. Highlighted Recent WorksHydrotreating Delayed Coking Fluid Catalytic Cracking-HBIO-Petrochemical FCC-Bioethanol-Atmospheric Residue Coking-Biomass processingRecent works
  10. 10. Fortaleza - NUEF (CE):Embedded GTL andothersRecife (PE)Campinas (SP)São Mateus do Sul (PR)Burlington (Canada): BiomassGasification (GABI-1) and GTL Unitsconstruction at ZetonUpton (USA): Supportin 2nd GenerationEthanol tests.Tulsa (USA): Delayedcoking designMadrid (Spain)Paris (France)Houston (USA):Lummus TechnologyResearch Center visitOhio (USA)Atalaia (SE)Fort Collins(USA):GABI-1designNetherland:Biomass gasificationunit operationExternal activities 2011/2012
  11. 11. PC3 UnitOverviewPC3 UnitPC3 UnitOverviewOverviewDistillation Pilot Unit – PC3 (07:00 min)Distillation Pilot Unit – PC3 (07:00 min)
  12. 12. Basic FeaturesBasic FeaturesBasic Features• It’s a distillation pilot unit;• Generates feed-stock for other pilotplants;• Small unit – less than 80 I/O points;•Uses Foundation Fieldbus.• It’s a distillation pilot unit;• Generates feed-stock for other pilotplants;• Small unit – less than 80 I/O points;•Uses Foundation Fieldbus.
  13. 13. Field Overview:• Heating and Cooling:All heatings uses power resistances:1 ON/OFF resistance for piping heating;3 modulated resistances for the unit’s furnaces;Cooling – there is 1 ON/OFF cooling unit – it’s an “airconditioner compressor style” cooling unit;Field Overview:• Heating and Cooling:All heatings uses power resistances:1 ON/OFF resistance for piping heating;3 modulated resistances for the unit’s furnaces;Cooling – there is 1 ON/OFF cooling unit – it’s an “airconditioner compressor style” cooling unit;AutomationAutomationAutomation
  14. 14. Field Overview:• Pumps:2 ON/OFF pumps;4 pumps driven by Profibus-DPs VFDs;• Solenoid Valves:10 solenoid valves;Field Overview:• Pumps:2 ON/OFF pumps;4 pumps driven by Profibus-DPs VFDs;• Solenoid Valves:10 solenoid valves;AutomationAutomationAutomation
  15. 15. • Temperature transmitters – FF - 17 points;• Pressure transmitters – FF - 2 points;•Level transmitters:2 FF differential pressure transmitters;1 FF guided wave level transmitter;2 capacitive level transmitters;•Control valves:2 control valves, using FF positioners;•Discrete signals:Conventional I/O cards and one Profibus-DP remoteI/O.• Temperature transmitters – FF - 17 points;• Pressure transmitters – FF - 2 points;•Level transmitters:2 FF differential pressure transmitters;1 FF guided wave level transmitter;2 capacitive level transmitters;•Control valves:2 control valves, using FF positioners;•Discrete signals:Conventional I/O cards and one Profibus-DP remoteI/O.AutomationAutomationAutomation
  16. 16. Fieldbus Host/Bridge with:• 3 Foundation Fieldbus segments;• 1 Profibus-DP segment;• 1 Conventional discrete input card (16inputs);• 1 Conventional discrete output card (16outputs);• Ethernet network (HSE);Fieldbus Host/Bridge with:• 3 Foundation Fieldbus segments;• 1 Profibus-DP segment;• 1 Conventional discrete input card (16inputs);• 1 Conventional discrete output card (16outputs);• Ethernet network (HSE);AutomationAutomationAutomationSystem cabinetSystem cabinet
  17. 17. • OPC tags database;• When possible, controlers are located on field devices;• PC-based HMI for Windows XP;• Fieldbus and HMI configured by our automation team.• OPC tags database;• When possible, controlers are located on field devices;• PC-based HMI for Windows XP;• Fieldbus and HMI configured by our automation team.AutomationAutomationAutomation
  18. 18. • Is using PC-3 process hardware and database;• We installed parallel instruments/devices on the unit processhardware:•6 temperature points (2 wireless);•3 pressure points (2 wireless);•2 on/off valves with position indication (FF);•1 display device (FF);• ROM demo system is linked by radio to the unit database and tothose parallel instruments/devices;• Is using PC-3 process hardware and database;• We installed parallel instruments/devices on the unit processhardware:•6 temperature points (2 wireless);•3 pressure points (2 wireless);•2 on/off valves with position indication (FF);•1 display device (FF);• ROM demo system is linked by radio to the unit database and tothose parallel instruments/devices;Fieldbus ROMDemoFieldbusFieldbus ROMROMDemoDemo
  19. 19. Renato Ogêda e SouzaPETROBRAS/CENPES/PDAB/PPEquipment Engineerrenato.ogeda@petrobras.com.br+5521-2162-4294Thank You!!Thank You!!

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