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VPS Seawater Intro.pdf

  1. SLB-Private VPS – Valves and Process Seawater Injection
  2. Schlumberger - Private SLB-Private Why Inject Seawater? Primary production (10 - 25% oil in place (OIP)) Maintain reservoir pressure Secondary (IOR) (+ 15 - 35% OIP) Tertiary (EOR) (+5 -15% OIP)
  3. Schlumberger - Private SLB-Private Flow Assurance Issues ▪ Reservoir pores blocked with solids ▪ Corrosion of downhole piping ▪ Biological contamination of reservoir ▪ Scaling of reservoir ▪ Souring of reservoir due to activity of sulfate reducing bacteria
  4. Schlumberger - Private SLB-Private Treatment Methods ▪ Solids Removal ▪ Dissolved Oxygen Removal ▪ Bio-Growth Control ▪ Chemical Treatment ▪ Modification of Seawater
  5. Schlumberger - Private SLB-Private Seawater Portfolio APPLICATION PRODUCTS ENABLING TECHNOLOGY Biofouling Control BFCC Copper Chlorine Systems Electrochlorination METROL SEA-CELL Particle Filtration 50 µm METROL SEA-SCREEN Strainer Filtration 2 µm Multi Media Filters Filtration 0.5 µm Cartridge Filters Filtration 0.01 µm Ultrafiltration (UF) Membrane Ionic Filtration 0.001 µm Sulphate Removal Membrane 0.0001 µm Reverse Osmosis Deoxygenation 40 ppb VDX Vacuum Deaeration Mass Transfer < 10 ppb Membrane Deaeration Chemical Injection** Custom Designed & Fabricated ** Supplied only with SW packages
  6. Schlumberger - Private SLB-Private Water Injection System Biofouling control Media Filtration or Ultrafiltration Membrane System De-oxygenation Reject to Overboard From lift pumps Coarse Strainer Cartridge filtration To other users Reject to Overboard Oxygen scavanger Biocide Antiscalant To water injection manifold
  7. Schlumberger - Private SLB-Private FILTRATION SPECTRUM media filtration media filtration microfiltration microfiltration ultrafiltration ultrafiltration nanofiltration nanofiltration reverse osmosis reverse osmosis Filtration Process Operating Pressures (barg) 15 to 80 5 to 25 1 to 5 1 < 1 Particulate Range ions molecules macro molecules small particles sand particles Size (microns) 0.001 0.01 0.1 1.0 10 100 1000 Applications soluble soluble viruses viruses bacteria bacteria metal ions metal ions colloids colloids algae & protozoa algae & protozoa pesticides pesticides albumin albumin oil emulsions oil emulsions sand sand Visibility electron optical human eye microscope microscope
  8. Schlumberger - Private SLB-Private BIOGROWTH CONTROL
  9. Schlumberger - Private SLB-Private BIOGROWTH CONTROL – MACRO AND MICROFOULING
  10. Schlumberger - Private SLB-Private BIOGROWTH CONTROL - PRODUCTS Metrol Sea-Cell (electrochlorination) 1ppm chlorine = 1,000µg/l chlorine BFCC (biofouling corrosion control) 5µg/l copper, 50µg/l chlorine
  11. Schlumberger - Private SLB-Private SOLIDS REMOVAL – METROL SEA-SCREEN
  12. Schlumberger - Private SLB-Private SEA-SCREEN OVERVIEW Flat strainer surface. Vertical support wire Gap determines micron rating Direction of flow
  13. Schlumberger - Private SLB-Private SOLIDS REMOVAL – MEDIA FILTERS
  14. Schlumberger - Private SLB-Private MULTI-MEDIA FILTRATION • 98% > 2µm • Filtrate suitable for downstream membrane processes • High efficiency, deep bed filtration • Design flux criteria • Filtrate SDI around 3 • Proprietary Distribution/ Collection Systems • Backwashing • Low Operating Costs
  15. Schlumberger - Private SLB-Private CARTRIDGE FILTRATION • Particle removal efficiency e.g. 99% > 5µm • Vertical or horizontal vessels • Quick opening and counterbalanced lid designs • Rating (absolute versus nominal)
  16. Schlumberger - Private SLB-Private SOLIDS REMOVAL – ULTRAFILTRATION
  17. Schlumberger - Private SLB-Private ULTRAFILTRATION • Dead-end filtration • Consistent high quality filtrate • Back-washable system • Total removal of suspended particles and bacteria – 99+% > 0.01 µm • Reduction in quantity of downstream NF or RO membrane • Energy savings compared to media + cartridge filtration • Increased productivity • Lower operating costs (cartridge filter replacements, NF cleaning, NF element replacement)
  18. Schlumberger - Private SLB-Private COMPARISON WITH MEDIA FILTRATION SYSTEM Capacity Operating weight Plot area bpd te m2 Media & Cartridge Filtration 200000 480 220 Ultrafiltration 200000 170 160
  19. Schlumberger - Private SLB-Private DISSOLVED OXYGEN REMOVAL
  20. Schlumberger - Private SLB-Private TOWER DE-AERATION (VDX AND GDX) • Capped downcomers and seal pots • Pressurized first stage inlet distribution • Allowance for loss in performance in floating environment: – Random packing – Interstage seals – Liquid distributors • Pumps achieve 1st stage vacuum • Atm. air ejector assists creation of 2nd stage vacuum • Gas strip when suitable natural gas available
  21. Schlumberger - Private SLB-Private MEMBRANE DEAERATION • Membrane Deaeration Technology brings the gas and liquid phases in contact with each other across a hydrophobic membrane • In a typical design, the water flows in one side (outside) while gas flows in the opposite side (inside) • Gas permeable skinned hollow fiber membrane does not allow water to pass through the membrane but freely allows gas to pass through • Lower gas concentrations and pressure on the gas side create a driving force to remove dissolved gases, such as O2, from water • High surface area in small volume - modular, small footprint, scalable and predictable 21
  22. Schlumberger - Private SLB-Private MEMBRANE SEPARATION – SULFATE REMOVAL
  23. Schlumberger - Private SLB-Private THE PROBLEM - SCALING Seawater: SO4 2- Formation Water: Ba2+ and/or Sr2+ Scaling: BaSO4 and/or SrSO4 = +
  24. Schlumberger - Private SLB-Private RESERVOIR SOURING Application to sweet reservoirs initially absent of sulfur materials Lower sulfate limits the source of sulfur that can be converted to hydrogen sulfide SO4 2- H2S nitrogen, phosphorus and fatty acid compounds thermophilic sulfate reducing bacteria (SRB)
  25. Schlumberger - Private SLB-Private TERMINOLOGY: 1PASS – 2 STAGE SYSTEM
  26. Schlumberger - Private SLB-Private SUMMARY – BENEFITS OF LOW SULFATE WATER Very High Quality Injection /Dilution Water Reduction of Scaling in Piping and Equipment Elimination of Squeeze Treatments Avoid Well Workovers Reduction in Health and Safety Hazards Avoid Potential Well Souring Reduction in Need for Biocides Increased Productivity Lower Operating Costs
  27. Schlumberger - Private SLB-Private Membrane Separation System References 27 End user Project Installation year Capacity (bpd) Country SR RO UF OSX OSX 2 150000 3770 Brazil OSX OSX 1 60000 Brazil BP ETAP 1998 20000 UK Maersk Janice 1999 70000 UK Statoil Heidrun 2003 200000 Norway ExxonMobil Kizomba A 2004 350000 Angola ExxonMobil Kizomba B 2005 350000 Angola Total Dalia 2007 9812 Angola Hess Elon 2007 130000 Equatorial Guinea Shell Ursa 2008 180000 USA Talisman Tweedsmuir 2008 55000 UK BHP Billiton Shenzi 2012 125000 167000 USA Statoil Peregrino 2013 32000 Brazil Petrobras Lula NE pilot - Cidade De Paraty 2013 154000 Brazil Pemex Akal J 2014 25000 50000 Mexico Total Ofon 2 2014 250000 Nigeria Hess Stampede 2017 100000 133333 USA Shell Appomattox 2018 277500 USA ExxonMobil Liza 2020 200000 Guyana ZADCO West Island 2020 240000 320000 Abu Dhabi ENI Amoca 2022 136586 8000 Mexico Chevron Jack St. Malo 2022 70000 111112 USA Petrobras Mero 2 2022 250000 Brazil ADOC Hail Terminal, Mubarraz Island 2022 32000 Abu Dhabi
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