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Interaction of hemicelluloses and cellulose and
their influence on the cellulose microfibrillation
process
EUROPEAN FIBRE AND PAPER RESEARCH ORGANISATIONS
17th - 19th November 2015 in Brussels
L. Falcoz-Vigne
L. Heux, K. Mazeau, Y. Nishiyama
V. Meyer, M. Petit-Conil
Outline
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 2
Context and objective
1- Xylan extraction
1.1 Protocol of xylan extraction from MFC
1.2 Characterization of extracted xylan
1.3 Characterization of MFC after xylan extraction
2- Xylan re-adsorption experiment
3- Cellulose-xylan interaction
Conclusion
CONTEXT: MFC production
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 3
 MFC production: process in 2 steps
1- Pre-treatment
Enzyme + Refining
2- Homogenisation at high pressure
1 pass at 1000 bar + 4 passes at 1500 bar
MFCPre-treated fibresKraft/sulfite pulps
200µm
 Homogenizer
Pre-treated
fibers
MFC
Microfibrillation
Valve
Impact ring
 High energy consumption (10 MWh/t)
 Enzymatic treatments are effective but quite
empirical
CONTEXT: Objective and programm
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 4
Objective: to acquire a fundamental knowledge of the interactions between
the polysaccharides of the fibre wall
 To optimise the fibres pre-treatment
 To decrease the energy consumption of the MFC production by at
least 20% (1 pass into the homogenizer)
Solid state NMR (400 MHz) presentation
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 5
 NMR spectra are sensitive to local environment and conformation
(conformation around glycosidic linkage, hydroxymethyl conformation)
1
23
4 5
6
cellulose
 The spectra are dependent on hemicelluloses concentration in MFC
 The hemicelluloses contribution to MFC signal will be validated after xylan
extraction from MFC from birch Kraft and NMR analysis
A.Teleman, P.T.Larsson and T.Iversen, Cellulose, 2001, 8, 209-215
Wet MFC from birch Kraft:
rich in hemicelluloses (23.5%)
Wet MFC from M. pine sulfite:
poor in hemicelluloses (2.5%)
5060708090100110120
Chemical shift (ppm)
C6C4 crystalline
C1
C2, C3 and C5
C4 disordered
Crystalline
core
Disordered
surface
1- Xylan extraction
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 6
1- Exchange of solvent water/tert-buthyl alcohol (TBA) and MFC freeze-drying in TBA
Fumagalli,M., Ouhab, D., Boisseau M., S., Heux, L., Biomacromolecules, 2013, 14, 3246-3255
Increase the
MFC
accessible
surfaces
MFC freeze-dried in water (Sspe = 13 m²/g) MFC freeze-dried in TBA (Sspe = 158 m²/g)
3- Separation and purification: Centrifugation, dialysis, freeze drying
2- Xylan extraction: MFC is redispersed in DMSO - 5% LiCl (24 h, 25°C)
Hägglund E., Lindberg B., McPherson J., Acta chemica Scandinavica, 1956, 10, 1160-1164
Yield of xylan extraction: 65% +/- 4.5%
1- Xylan characterisation
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 7
 Xy – wood: is branched with glucuronic acid
 Xy – MFC: homopolymer of xylose
Habibi Y. and Vignon M.R., Carbohydrate Polymers, 2005, 340, 1431-1436
The extracted xylan Xy – MFC is compared with a xylan extracted from wood chips
with 10% NaOH Xy – wood:
1- Comparison of NMR spectrum before and after
xylan extraction
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 8
 The solid state NMR MFC signal is
influenced by xylan extraction (especially
on C4 and C6 area)
 A ≠ B + C
 The xylan conformation is modified
when it is adsorbed onto the cellulose
surface
A = MFC before extraction
B = MFC after extraction
C = Xylan at 97% of relative humidity
B + C
A = MFC before extraction
B = MFC after extraction
C4
C6
2- Xylan conformation change by re-adsorption
experiment
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 9
 Two model were reconstructed with:
 Xylan conformation change when it is adsorbed onto the cellulose
surface is validated in re-constructed model.
 Adsorbed xylan: 13.5% on MFC from birch Kraft, 9% on MFC from pine sulfite
“MFC after extraction” + extracted xylan
in DMSO then dialysis
20%
13.5%
Residual non
adsorbed
xylan
MFC after extraction
MFC before extraction
MFC + 13.5% of xylan
MFC + 20% of xylan
Wet samples
2- Theoretical estimation of the xylan surface
covering area
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 10
 Specific surface of MFC measured with BET (Sspe):
• 158.0 m²/g for MFC from birch Kraft
• 119.4 m²/g for MFC from pine sulfite
 Molecular modelling predicts a monolayer
adsorption with: 1 xylose per 0.25 nm²
Mazeau K. and Charlier L., Cellulose, 2012, 19, 337-349
 A monolayer of xylan is adsorbed onto the MFC surface
 Re-adsorbed xylan content is controlled by the MFC accessible surface
MFC from birch Kraft
0.14 g of xylan /
g of cellulose
Sspe x 0.25 10-18
x (Na / Mxylose)
0.10 g of xylan /
g of cellulose
MFC from pine sulfite
NMR results 0.135 g of adsorbed xylan/
g of cellulose
0.09 g of adsorbed xylan/
g of cellulose
Covering surface
area
115% 95%
3- Interaction cellulose/xylan
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 11
 The sandwiches formation protocol was established
Xylan
Cellulose
Cellulose
 First traction tests were performed
with dried sandwiches: the cellulose
films broke before peeling
Peeling tests will be performed at different conditions of humidity to soften
the structure and be closer to the condition onto the homogenizer
 Sandwiches were made with extracted xylan or labelled
with fluorescein isothiocyante FITC (DS = 0,04%)
 Cross sections were observed in microscopy
Films of MFC
Film of xylan
20 µm
Conclusion
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 12
 65% of xylan could be extracted from MFC birch Kraft
 The extracted xylan is a homopolymer of xylose
XylanCellulose
Xylan extraction
 The adsorbed xylan content observed in NMR is
correlated to the specific surface of cellulose
measured in BET.
 NMR analysis on re-adsorption confirmed xylan
conformation change when it is adsorbed onto
cellulose
Xylan conformation
 The xylan is adsorbed at the cellulose surface on
a mono-layer
 On dried sandwiches the interaction cellulose /xylan
are stronger than MFC cohesion
Interaction cellulose/xylan
Acknowledgements
« InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 13
Laurent Heux
Karim Mazeau
Yoshiharu Nishiyama
Sonia Molina Boisseau
Marie-France Métral
Valérie Meyer
Michel Petit-Conil
Matthieu Schelcher
François Cottin
Arthur Janodet
The Ph.D program is supported by:
the Agence Nationale pour la
recherche et la Technologie.
the Institut Carnot
PolyNat
the Centre Technique
du Papier.
www.webCTP.com www.polynat.eu www.anrt.asso.fr

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Interaction of hemicelluloses and cellulose and their influence on the cellulose microfibrillation process

  • 1. Interaction of hemicelluloses and cellulose and their influence on the cellulose microfibrillation process EUROPEAN FIBRE AND PAPER RESEARCH ORGANISATIONS 17th - 19th November 2015 in Brussels L. Falcoz-Vigne L. Heux, K. Mazeau, Y. Nishiyama V. Meyer, M. Petit-Conil
  • 2. Outline « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 2 Context and objective 1- Xylan extraction 1.1 Protocol of xylan extraction from MFC 1.2 Characterization of extracted xylan 1.3 Characterization of MFC after xylan extraction 2- Xylan re-adsorption experiment 3- Cellulose-xylan interaction Conclusion
  • 3. CONTEXT: MFC production « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 3  MFC production: process in 2 steps 1- Pre-treatment Enzyme + Refining 2- Homogenisation at high pressure 1 pass at 1000 bar + 4 passes at 1500 bar MFCPre-treated fibresKraft/sulfite pulps 200µm  Homogenizer Pre-treated fibers MFC Microfibrillation Valve Impact ring  High energy consumption (10 MWh/t)  Enzymatic treatments are effective but quite empirical
  • 4. CONTEXT: Objective and programm « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 4 Objective: to acquire a fundamental knowledge of the interactions between the polysaccharides of the fibre wall  To optimise the fibres pre-treatment  To decrease the energy consumption of the MFC production by at least 20% (1 pass into the homogenizer)
  • 5. Solid state NMR (400 MHz) presentation « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 5  NMR spectra are sensitive to local environment and conformation (conformation around glycosidic linkage, hydroxymethyl conformation) 1 23 4 5 6 cellulose  The spectra are dependent on hemicelluloses concentration in MFC  The hemicelluloses contribution to MFC signal will be validated after xylan extraction from MFC from birch Kraft and NMR analysis A.Teleman, P.T.Larsson and T.Iversen, Cellulose, 2001, 8, 209-215 Wet MFC from birch Kraft: rich in hemicelluloses (23.5%) Wet MFC from M. pine sulfite: poor in hemicelluloses (2.5%) 5060708090100110120 Chemical shift (ppm) C6C4 crystalline C1 C2, C3 and C5 C4 disordered Crystalline core Disordered surface
  • 6. 1- Xylan extraction « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 6 1- Exchange of solvent water/tert-buthyl alcohol (TBA) and MFC freeze-drying in TBA Fumagalli,M., Ouhab, D., Boisseau M., S., Heux, L., Biomacromolecules, 2013, 14, 3246-3255 Increase the MFC accessible surfaces MFC freeze-dried in water (Sspe = 13 m²/g) MFC freeze-dried in TBA (Sspe = 158 m²/g) 3- Separation and purification: Centrifugation, dialysis, freeze drying 2- Xylan extraction: MFC is redispersed in DMSO - 5% LiCl (24 h, 25°C) Hägglund E., Lindberg B., McPherson J., Acta chemica Scandinavica, 1956, 10, 1160-1164 Yield of xylan extraction: 65% +/- 4.5%
  • 7. 1- Xylan characterisation « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 7  Xy – wood: is branched with glucuronic acid  Xy – MFC: homopolymer of xylose Habibi Y. and Vignon M.R., Carbohydrate Polymers, 2005, 340, 1431-1436 The extracted xylan Xy – MFC is compared with a xylan extracted from wood chips with 10% NaOH Xy – wood:
  • 8. 1- Comparison of NMR spectrum before and after xylan extraction « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 8  The solid state NMR MFC signal is influenced by xylan extraction (especially on C4 and C6 area)  A ≠ B + C  The xylan conformation is modified when it is adsorbed onto the cellulose surface A = MFC before extraction B = MFC after extraction C = Xylan at 97% of relative humidity B + C A = MFC before extraction B = MFC after extraction C4 C6
  • 9. 2- Xylan conformation change by re-adsorption experiment « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 9  Two model were reconstructed with:  Xylan conformation change when it is adsorbed onto the cellulose surface is validated in re-constructed model.  Adsorbed xylan: 13.5% on MFC from birch Kraft, 9% on MFC from pine sulfite “MFC after extraction” + extracted xylan in DMSO then dialysis 20% 13.5% Residual non adsorbed xylan MFC after extraction MFC before extraction MFC + 13.5% of xylan MFC + 20% of xylan Wet samples
  • 10. 2- Theoretical estimation of the xylan surface covering area « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 10  Specific surface of MFC measured with BET (Sspe): • 158.0 m²/g for MFC from birch Kraft • 119.4 m²/g for MFC from pine sulfite  Molecular modelling predicts a monolayer adsorption with: 1 xylose per 0.25 nm² Mazeau K. and Charlier L., Cellulose, 2012, 19, 337-349  A monolayer of xylan is adsorbed onto the MFC surface  Re-adsorbed xylan content is controlled by the MFC accessible surface MFC from birch Kraft 0.14 g of xylan / g of cellulose Sspe x 0.25 10-18 x (Na / Mxylose) 0.10 g of xylan / g of cellulose MFC from pine sulfite NMR results 0.135 g of adsorbed xylan/ g of cellulose 0.09 g of adsorbed xylan/ g of cellulose Covering surface area 115% 95%
  • 11. 3- Interaction cellulose/xylan « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 11  The sandwiches formation protocol was established Xylan Cellulose Cellulose  First traction tests were performed with dried sandwiches: the cellulose films broke before peeling Peeling tests will be performed at different conditions of humidity to soften the structure and be closer to the condition onto the homogenizer  Sandwiches were made with extracted xylan or labelled with fluorescein isothiocyante FITC (DS = 0,04%)  Cross sections were observed in microscopy Films of MFC Film of xylan 20 µm
  • 12. Conclusion « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 12  65% of xylan could be extracted from MFC birch Kraft  The extracted xylan is a homopolymer of xylose XylanCellulose Xylan extraction  The adsorbed xylan content observed in NMR is correlated to the specific surface of cellulose measured in BET.  NMR analysis on re-adsorption confirmed xylan conformation change when it is adsorbed onto cellulose Xylan conformation  The xylan is adsorbed at the cellulose surface on a mono-layer  On dried sandwiches the interaction cellulose /xylan are stronger than MFC cohesion Interaction cellulose/xylan
  • 13. Acknowledgements « InTechFibres’ property – do not divulgate » - EFPRO 2015 - LFV 13 Laurent Heux Karim Mazeau Yoshiharu Nishiyama Sonia Molina Boisseau Marie-France Métral Valérie Meyer Michel Petit-Conil Matthieu Schelcher François Cottin Arthur Janodet The Ph.D program is supported by: the Agence Nationale pour la recherche et la Technologie. the Institut Carnot PolyNat the Centre Technique du Papier. www.webCTP.com www.polynat.eu www.anrt.asso.fr