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Production planning mps mrp eresource

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Production Planning and Control ERP Module from eresource ERP. Eresource ERP Production-Planning-Control Module provides capabilities for planning, execution, quality and plant maintenance

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Production planning mps mrp eresource

  1. 1. Production Planning and Control, MPSMASTER PRODUCTION SCHEDULE (MPS)WORKFLOW SCENARIO
  2. 2. MASTER PRODUCTION SCHEDULE (MPS) WORKFLOW SCENARIO Release 2.82 © 2010 eresource Infotech Private Limited. All rights reserved
  3. 3. Copyright© Copyright 2010 ERESOURCE. All rights reserved.No part of this publication may be reproduced or transmitted in any form or for any purposewithout the express permission of eresource Infotech P. Ltd. The information contained herein may bechanged without prior notice.Microsoft®, WINDOWS®, NT®, EXCEL®, Word®, PowerPoint® and SQL Server® are registeredtrademarks of Microsoft Corporation.HTML, DHTML, XML, XHTML are trademarks or registered trademarks of W3C®, World WideWeb Consortium,eresource, eresource Logo. Eresourceerp.com are trademarks or registered trademarks of eresourceInfotech in India and several other countries all over the world. All other products mentioned aretrademarks or registered trademarks of their respective companies 3 © 2010 eresource Infotech Private Limited. All rights reserved
  4. 4. Table of ContentsMaster Production Schedule ........................................................................................................................ 5The Production Process definition in eresource. .......................................................................................... 6Product and Material Definition in eresource .............................................................................................. 7Forecasts Consumed by orders ..................................................................................................................... 8Linkage to other Company Activities .......................................................................................................... 10Master Production Scheduling in MPC system ........................................................................................... 10Capacity Planning and Daily Route Availability ........................................................................................... 11 4 © 2010 eresource Infotech Private Limited. All rights reserved
  5. 5. Master Production ScheduleInteraction between demand management and master production scheduling (MPS) are frequent anddetailed. As customer orders are received and entered into MPS, the detailed order information shouldbe provided to the master production scheduler as the orders occur. An effective master productionschedule in eresource ERP provides the basis for making good use of manufacturing resources, makingcustomer delivery promises, resolving trade-off between sales and manufacturing, and attaining thefirm’s strategic objectives as reflected in the sales and operations plan. Similarly, in eresource ERPdemand management needs information on the status of orders, capacity consumed, and capacityavailable so customer can be kept information. Details vary significantly between make-to-order,assemble-to-order, and make make-to-stock. In all conditions, the underlying concept is that forecastsare consumed over time by actual customer orders.Eresource ERP Master Production Scheduling system is used in conjunction with Material RequirementsPlanning (MRP) to schedule finished goods production and raw materials requirements when and wherethey are required. Make-to-order Assemble- to-order Make-to-stock Capacity Forecast Customer order orders Time in future Current date 5 © 2010 eresource Infotech Private Limited. All rights reserved
  6. 6. The Production Process definition in eresource.In eresource, the Production process starts from setting up the Production process parameters.Eresource ERP is scalable enabling users to configure the production process for any Item as required.The lead time of an production operation for a product is defined;The executing time is the linear sum of the following segment times; • Start Time • End Time • Process TimeOn the basis of the parameters defined here, the system computes the duration of individual operationof the product. 6 © 2010 eresource Infotech Private Limited. All rights reserved
  7. 7. Product and Material Definition in eresourceProduct Defination is an integral part of the ERP Production process and Material Requirementmanagement, and thus requires a detailed explanation in the setup process, not only from the masterdata point of view but also for transactional processes.We will therefore describe how eresource handles finished product ManagementThe product Defination in eresource can be extended and described in the following manner • Basic Product Information : Basic product information includes search key values, Description, Product Categorizaion, Unit of measurement, EAN • Production Process : This refers to the process that takes to manufacture the product and time taken in each of the processes • Product BOM (Bill of Material) : More advanced products would include BOM kits that are made up of other products (referred to as BOM components) • IPQC and FGQC process : IPQC refers to In-process-Quality-Check and FGQC to Finished Quality Check. Here the parameters of IPQC and FGQC is defined with the acceptable tolerance. 7 © 2010 eresource Infotech Private Limited. All rights reserved
  8. 8. • Product Business Partner: This describes additional information used when product Is manufactured and purchased. • Product Replenishment: This describes the rules of how a product would be replenished. This would, for instance, include minimum and maximum quantities to hold in stock.Forecasts Consumed by orders Observe in above figure that the lines for three different environments are quite different in eresource ERP. • For the Make-to-order environment, there are very few actual customer orders, thus demand is generally satisfied from inventory. This reflects the need to manage the finished goods inventory. • For the assemble-to-order environment, there are customer orders already booked for several periods into the future. This reflects the need to provide accurate delivery promise dates the customers. • Still different demand management problems confront the firm with a make-to-order environment, even though there’s a larger backlog of customer orders. Communication between the firm and the customer first involves engineering, as orders become completely specified, and then project management status and delivery date promising. 8 © 2010 eresource Infotech Private Limited. All rights reserved
  9. 9. eresource ERP provides you the provision to create Master Production scheduling on the bases of Salesorder, Forecast or Both. For a particular time period you are allow to do Production Scheduling. All finishmaterial requirement get filtered out on the click of Consolidated Requirement Item Name Wise.A Mfg Order No. which is system generated gets populated which is customer specific and its sales orderno. In eresource ERP you have provision to schedule a plan Qty and system will auto generate thepending Qty. System will tell the start and end date of each and every particular Mfg Order No. 9 © 2010 eresource Infotech Private Limited. All rights reserved
  10. 10. Linkage to other Company Activities Resource Planning Sales and Demand operations planning Management Enterprise Resource Planning ( ERP ) Rough-cut capacity Master Production planning Scheduling ( MPS ) Front end Engine Detailed Material planning ( MRP )Master Production Scheduling in MPC systemThe above figure presents a partial schematic for the complete manufacturing planning and controlsystem which is showing the linkages to master production scheduling. The detailed schedule producedby the MPS which drives the entire engine and back-end system, as well as the rough-cut capacityplanning activity.The linkage to the eresource ERP system of the firms is shown as indirect, but they are important. Therole of MPS in eresource ERP system is the same as we have described here: disaggregating the salesand operations plan, creating a statement of the output from the factory, and providing the informationfor coordinating sales and manufacturing.The demand management block in above figure represents a company’s forecasting, order entry, orderpromising and physical distribution activities. Demand management collects data on all sources ofdemand for manufacturing capacity: customer orders, forecasts of future customer orders, warehousereplenishments, interplant transfer, spare parts requirements and so forth. These forecasts in eresourceERP are summarized and provided to sales and operations planning. 10 © 2010 eresource Infotech Private Limited. All rights reserved
  11. 11. In eresource ERP sales and operations planning the forecasts from demand management will beconsolidated and incorporated into sales and operations plan.Capacity Planning and Daily Route AvailabilityCapacity planning involves an analysis of the master production schedule to discover the existence ofany manufacturing resources that represent potential bottlenecks in the production flow. This is aeresource Linkage that provides a rough evaluation of potential capacity problems with a particularMPS. The disaggregation of the operations plan into production plans for specific product defines theproduct minx that will be produced. These plans in eresource ERP also provide the basic demandforecast for each MPS production unit. The eresource MPS, in turn, provides the input data to thematerial requirements planning system. The MPS, then, is the driver of all the detailed manufacturingactivities needed to meet the output objectives of the firm.Eresource ERP Master Production Scheduling system quickly and accurately schedules all itemrequirements for each manufacturing facility. 11 © 2010 eresource Infotech Private Limited. All rights reserved
  12. 12. Some of the benefits of using Master Production Schedule module are it helps last minute scheduling,shortage avoidance, efficient allocations of resources and cost control. It gives the customer timelyinformation on what they need and when they need. Eresource ERPs MPS module organizes what thecustomer need to do and when efficiently. The schedule can be re-calculated easily when a process fails,for example, the situations like a material shortage or manpower absence. 12 © 2010 eresource Infotech Private Limited. All rights reserved

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