Applied Motion Products, Inc.                                              Product Overviewold & Serviced By:             ...
Presentation                                 Product Overview                                 Stepper v. Servo            ...
Our Products                                                          ALL PRODUCTS                        Motors          ...
Our Products                                                          ALL PRODUCTS                        Motors          ...
Stepper Productsold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98             ...
Stepper Drives                                 STAC6 and ST Series Drives                                              Nex...
Stepper Drives                                 STAC6 Series                                              110 or 220 VAC in...
Stepper Drives                                 ST Series                                              DC input            ...
Stepper Drives                                 Advanced Smoothing Features                                              Mi...
Advanced Features                                 Applied Motion steppers drives improve                                 u...
Inherent Problem                                 Resonance                                              Step motors are re...
Inherent Problem                                 Resonance                                              When a step motor ...
Inherent Problem                                 Resonance                                              Just like the mass...
Inherent Problem                                 Resonance                                              If the settling do...
Inherent Problem                                 Resonance                                              There are two majo...
Inherent Problem                                 Resonance                                              Rough motion      ...
Inherent Problem                                 Resonance                                              Loss of torque    ...
Solution                                 Resonance                                              There are three main remed...
Solution                                 Microstepping                                              Microstepping does not...
Solution                                 Microstepping                                              Stepper drives from Ap...
Solution                                 Torque Ripple Smoothing                                              Torque rippl...
Solution                                 Electronic Damping                                              Electronic dampin...
Solution                                 Electronic Damping                                              The end result of...
Solution                                 High performance stepper drives from                                 Applied Moti...
Inherent Problem                                 Accuracy – Open Loop Systems                                             ...
Solution                                 Accuracy – Open Loop                                              In situations w...
Solution                                 Accuracy – Open Loop                                              The encoder is ...
Solution                                 Accuracy – Open Loop                                              Applied Motion ...
Solution                                 Fool-proof Stall Detection                                              Stall det...
Solution                                 Stall Prevention                                              Like stall detectio...
Solution                                 Stall Prevention                                              Slowing down the mo...
Solution                                 Position Maintenance                                              With Stall Prev...
Solution                                 High performance stepper drives from                                 Applied Moti...
Hardware                                 High Performance Stepper Drives from                                 Applied Moti...
Stepper Drives                                 Three Model Numbers                                              S – basic ...
Stepper Drives                                 Software                                              STAC6 and ST Configur...
ST Seriesold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98               Toll ...
ST Series at-a-glance                                               ST5-S      ST10-S       ST5-Q      ST10-Q      ST5-Si ...
STAC6 Seriesold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98               To...
STAC6 Series at-a-glance                                                STAC6-S             STAC6-Q             STAC6-Si  ...
Stepper Motors                                 Compatible Motors                                              ST          ...
STM Series Steppersold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98          ...
STM Series Steppers                                 STM                                              Integrated motor & dr...
Web Links                                 ST Series                                 STAC6 Series                          ...
Servo Productsold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98               ...
Servo Drives                                 BLu Series                                              “Sine” drives (hi-res...
Servo Drives - modes                                 Torque & Velocity modes                                              ...
Servo Drives - modes                                 SCL                                              Receive commands fro...
Servo Drives                                 BLuDC Series                                              DC input           ...
Servo Drives                                 BLuAC5 Series                                              AC input          ...
Servo Drives                                 Three Model Numbers                                              S – basic dr...
Servo Motors                                 From 30 Watts – 750 Watts                                              Cont. ...
Servo Motors                                 M Series                                              Metric Flanges         ...
SV and V Seriesold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98              ...
SV Series servo drives                                 SV7                                              Lower cost than BL...
V Series servo motors                                 NEMA 23 flange                                              NEMA 17 ...
Web Links                                 Servo Products                                              BLuDC4              ...
Stepper v. Servoold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98             ...
Stepper v. Servo                                 First, why brushless?                                              No mai...
Stepper v. Servo                                 Why Steppers and Servos?                                              Ser...
Stepper v. Servo                                 Why Steppers and Servos?                                              Hig...
Stepper Systems                                                     Stepper Systems are                                   ...
Servo Systems                                                      Servo Systems are                                      ...
Stepper Systems                                 Open Loop means…                                              Current in t...
Stepper Systems                                 The advantages are…                                              Lower cos...
Servo Systems                                 Closed loop means…                                              Current in m...
Servo Systems                                 The advantages are…                                              Higher spee...
Stepper Speed v. Torqueold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98      ...
Servo Speed v. Torqueold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98        ...
Stepper v. Servoold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98             ...
Stepper v. Servo                                 Generally speaking, in a linear                                 applicati...
Sizingold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98               Toll Fre...
Sizing                                 There are a few key application                                 elements you need t...
Sizing                                 A primer on sizing…                                              The Smart Motion C...
Sizing                                 VisualSizer sizing software                                              Free stand...
Si Programmer Overviewold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98       ...
Si Programmer Software                                 We are well-known in industry for our                              ...
Si Features & Benefits                                 So easy-to-use                                              A non-p...
Si Features & Benefits                                 So easy-to-use                     Very little support             ...
Si Features & Benefits                                 Same software                                 regardless of which  ...
Si Features & Benefits                                 Same software                      Customers can                   ...
Si Features & Benefits                                 Runs on Windows                               All programming      ...
Si Features & Benefits                                 Runs on Windows       Anyone with a PC                             ...
Si Features & Benefits                                 Runs on Windows       Anyone with a PC                             ...
Advanced Functions in Si                                 For All Si™ Drive Models                                         ...
Si Drives                                 Drive model numbers that contain                                 either an “Si” ...
Si Drives                                 Drive model numbers that contain                                 either an “Si” ...
Si Programmer Screen                                Download Si Programmerold & Serviced By:                     ELECTROMA...
Q Programmer Overviewold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98        ...
Q Programmer Software                                 Our latest motion control software adds                             ...
Q Features & Benefits                                 Large set of                                 commands               ...
Q Features & Benefits                                 Large set of                         Solve complicated              ...
Q Features & Benefits                                 Runs on Windows                               All programming       ...
Q Features & Benefits                                 Runs on Windows      Anyone with a PC                               ...
Q Drives                                 Servo Drives                                              BLuDC4-Q               ...
Q Drives                                 Servo Drives                                              BLuDC4-Q               ...
Q Programmer Screen                                Download Q Programmerold & Serviced By:                     ELECTROMATE...
Who’s Who at Applied Motionold & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98  ...
Who’s Who at Applied Motion                                 Factory                                              Watsonvil...
Who’s Who at Applied Motion                                 Customer Service / Inside Sales                               ...
Who’s Who at Applied Motion                                 Regional Sales                                              We...
Who’s Who at Applied Motion                                 Tech Support                                              Jim ...
Questions?old & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98               Toll...
Thanks for Attending!old & Serviced By:                     ELECTROMATE              Toll Free Phone (877) SERVO98        ...
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Applied Motion Products Product Overview presentation june 2009

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Applied Motion Products Product Overview presentation june 2009

  1. 1. Applied Motion Products, Inc. Product Overviewold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  2. 2. Presentation Product Overview Stepper v. Servo Sizing Basics Si Programmer Overview Q Programmer Overview Who’s Who at Applied Motionold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  3. 3. Our Products ALL PRODUCTS Motors Drives Controls Gearheads Power Supplies Step Motors Stand-alone Stepper Drives Inline Planetary Indexers Servo Motors Servo Drives Multi-axis Right Angle Hubs Planetaryold & Serviced By: Software ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  4. 4. Our Products ALL PRODUCTS Motors Drives Controls Gearheads Power Supplies Step Motors Stand-alone Stepper Drives Inline Planetary Indexers Servo Motors Servo Drives Multi-axis Right Angle Hubs Planetaryold & Serviced By: Software ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  5. 5. Stepper Productsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  6. 6. Stepper Drives STAC6 and ST Series Drives Next Generation drives Advanced Smoothing Features DSP-basedold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  7. 7. Stepper Drives STAC6 Series 110 or 220 VAC input, single-phase Advanced Smoothing Features Encoder Feedback CE Compliance: EMC & LVD UL Recognized 110 VAC unitsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  8. 8. Stepper Drives ST Series DC input Advanced Smoothing Features Encoder Feedback (Q and Si models only) CE Compliance: EMC & LVDold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  9. 9. Stepper Drives Advanced Smoothing Features Microstep Emulation Torque Ripple Smoothing Anti-Resonance/Electronic Damping Encoder Feedback Stall Detection Stall Prevention w/ Position Maintenanceold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  10. 10. Advanced Features Applied Motion steppers drives improve upon two aspects of step motor system performance Smoothness – by eliminating resonance Accuracy – by closing the position loopold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  11. 11. Inherent Problem Resonance Step motors are resonant because in short their rotors behave much like a classic “mass on a spring”.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  12. 12. Inherent Problem Resonance When a step motor takes a step, the rotor reacts to the changing stator field in the same way a mass on a spring reacts to a change in position.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  13. 13. Inherent Problem Resonance Just like the mass on a spring, the motion of the rotor settles into position after each step. This settling can last as long as a second or more in worst cases!old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  14. 14. Inherent Problem Resonance If the settling doesn’t occur rapidly, or the ringing of the rotor gets worse, the motor can become unstable and lose position (stall).old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  15. 15. Inherent Problem Resonance There are two major, negative side effects of resonance. Rough motion Loss of torque, which can lead to loss of positionold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  16. 16. Inherent Problem Resonance Rough motion When step motors resonate they generally vibrate excessively. This can be bad for sensitive equipment.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  17. 17. Inherent Problem Resonance Loss of torque When step motors resonate much of the torque available in the motor is used up in keeping the rotor synchronized with the stator field, and in worst cases the motor will not have enough torque to move the load. Loss of torque often leads to stalling.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  18. 18. Solution Resonance There are three main remedies for resonance. Microstepping Torque Ripple Smoothing Electronic Dampingold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  19. 19. Solution Microstepping Microstepping does not eliminate the natural resonant frequency of a step motor, but it does diminish the level of excitation. In other words, smaller steps mean smaller responses. coarse steps microstepsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  20. 20. Solution Microstepping Stepper drives from Applied Motion can microstep even when the control signal is low resolution. This is called Microstep Emulation. coarse steps from external microstep emulation indexer performed by driveold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  21. 21. Solution Torque Ripple Smoothing Torque ripple smoothing reduces the inherent torque ripple that all step motors display at low speeds (typically well under 5 rps). Torque ripple smoothing works by applying a “negative” current to the motor which offsets the torque ripple. torque ripple negative currentold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com result = smoother motion
  22. 22. Solution Electronic Damping Electronic damping remedies two aspects of the motor’s resonance. Inherent resonant frequencies of the motor. A complex interaction between drive and motor that happens at higher speeds, often called “mid-band resonance”.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  23. 23. Solution Electronic Damping The end result of electronic damping is to minimize and even eliminate the resonant response of the step motor over a wide range of speeds. with without electronic damping electronic dampingold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  24. 24. Solution High performance stepper drives from Applied Motion offer… Microstep Emulation Torque Ripple Smoothing Electronic Damping All of which contribute to… Smoother motion from your step motorold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  25. 25. Inherent Problem Accuracy – Open Loop Systems When properly sized an open loop step motor system can be adequately accurate for most applications. Keys to proper sizing are knowing the load and knowing the move parameters ahead of time. However, the nature of an open loop system is such that no built-in mechanism exists for indicating a motor mis-position orold & Serviced By: stall. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  26. 26. Solution Accuracy – Open Loop In situations where an extra layer of accuracy is required, step motors from Applied Motion can be fitted with high resolution, incremental encoders. The encoder is mounted to the rear shaft of the step motor (order “D” option).old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  27. 27. Solution Accuracy – Open Loop The encoder is then connected to the drive via a feedback cable.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  28. 28. Solution Accuracy – Open Loop Applied Motion stepper drives can perform two main functions when an encoder is added to the system. fool-proof Stall Detection Stall Prevention w/ Position Maintenanceold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  29. 29. Solution Fool-proof Stall Detection Stall detection works when the stepper drive monitors encoder position relative to commanded motor position. As soon as a mis-position occurs the drive stops motion and sets a fault to notify the user. This method is fool-proof because it works under all conditions, regardless of motor speed or load conditions.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  30. 30. Solution Stall Prevention Like stall detection, Stall Prevention works when the stepper drive monitors encoder position relative to commanded motor position. As soon as a lag between the encoder position and the commanded motor position occurs the stepper drive starts to slow the motor speed.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  31. 31. Solution Stall Prevention Slowing down the motor allows the motor to operate in a speed range where its torque output is higher, and therefore have a better chance of finishing the move. Point at which torque demand increases Actual Move Profile Target Move Profile with Stall Preventionold & Serviced By: Target Time ELECTROMATE Toll Free Phone (877) SERVO98 Actual Time Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  32. 32. Solution Position Maintenance With Stall Prevention turned on the drive automatically corrects errors in motor position from external forces when the motor is at rest. In other words, if the motor is “bumped” out of position it automatically corrects itself.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  33. 33. Solution High performance stepper drives from Applied Motion offer… Encoder feedback options Which contribute to… A more accurate motion control systemold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  34. 34. Hardware High Performance Stepper Drives from Applied Motion ST Series STAC6 Seriesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  35. 35. Stepper Drives Three Model Numbers S – basic drive Step & Direction, Oscillator, SiNet Hub, and SCL Configurator software for setup Q – programmable drive Q Programmer for stand-alone operation Configurator software for setup Si – Simple Indexer drive Si Programmer with built-in Configurator forold & Serviced By: setup and stand-alone operation ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  36. 36. Stepper Drives Software STAC6 and ST Configurators Setup motor and drive parameters, S and Q models Q Programmer Create stored programs for Q drives Si Programmer Setup motor and drive parameters and create stored programs for Si drivesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  37. 37. ST Seriesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  38. 38. ST Series at-a-glance ST5-S ST10-S ST5-Q ST10-Q ST5-Si ST10-Si Modes of Step&Dir Step&Dir …S plus… …S plus… …Q plus… …Q plus… Operation Osc. Osc. Q Prog. Q Prog. Si Prog. Si Prog. SCL SCL Hub Hub Inputs 3 dig in 3 dig in 8 dig in 8 dig in 8 dig in 8 dig in Outputs 1 an in 1 an in 2 an in 2 an in 4 dig out 4 dig out 1 dig out 1 dig out 4 dig out 4 dig out Features Basic Basic Encoder Encoder Encoder Encoder drive drive RS485 RS485 Size Smallest Smallest Small Small Small Small Amps per 5 10 5 10 5 10old & Serviced By: Phase ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  39. 39. STAC6 Seriesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  40. 40. STAC6 Series at-a-glance STAC6-S STAC6-Q STAC6-Si Modes of Step & Direction …same as S plus… …same as Q plus… Oscillator Q Programming Si Programming Operation SCL SiNet Hub Inputs 7 digital inputs 7 digital inputs 15 digital inputs 2 analog inputs 2 analog inputs 7 digital outputs Outputs 3 digital outputs 3 digital outputs *Option to expand with STAC6-QE Features Encoder Feedback Encoder Feedback Encoder Feedback RS485 RS485old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  41. 41. Stepper Motors Compatible Motors ST NEMA 17, 23, and 34 motors with flying leads STAC6 NEMA 23 and 34 motors with integral, 10’ shielded cablesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  42. 42. STM Series Steppersold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  43. 43. STM Series Steppers STM Integrated motor & drive package NEMA 23 motors Drive based on ST5 stand-alone drive Step & Direction Oscillator SCL SiNet Hub Q Programming Same great Anti-Resonance and currentold & Serviced By: ELECTROMATE control as STAC6 and ST drives Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  44. 44. Web Links ST Series STAC6 Series STM Seriesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  45. 45. Servo Productsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  46. 46. Servo Drives BLu Series “Sine” drives (hi-res commutation) Smooth motion even at low speeds DSP-based current control, velocity & position loopsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  47. 47. Servo Drives - modes Torque & Velocity modes +/-10V, 5V 0-10V, 5V Position modes Step & Direction CW/CCW Pulse A/B Quadratureold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  48. 48. Servo Drives - modes SCL Receive commands from an external host (PC, PLC, microcontroller, HMI, etc.) via RS-232/422/485 Q Stand-alone programmability with host command execution Si Stand-alone programmabilityold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  49. 49. Servo Drives BLuDC Series DC input Incremental Encoder Feedback, 8000 counts CE Compliantold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  50. 50. Servo Drives BLuAC5 Series AC input Incremental Encoder Feedback, 8000 counts CE Compliantold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  51. 51. Servo Drives Three Model Numbers S – basic drive Torque, Velocity, Step & Direction, SiNet Hub, and SCL Quick Tuner software for setup Q – programmable drive Q Programmer for stand-alone operation Quick Tuner software for setup Si – Simple Indexer drive Si Programmer with built-in Quick Tuner forold & Serviced By: setup and stand-alone operation ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  52. 52. Servo Motors From 30 Watts – 750 Watts Cont. torque: 0.09 – 2.4 N-m (0.84 – 21 in-lb) Peak torque: 0.29 – 7.2 N-m (2.53 – 64 in-lb) Wide range of windings 24, 48, 60 VDC 100, 200 VACold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  53. 53. Servo Motors M Series Metric Flanges 40, 60, and 80mm N Series NEMA Flanges NEMA 17, 23, and 34old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  54. 54. SV and V Seriesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  55. 55. SV Series servo drives SV7 Lower cost than BLuDC 7A continuous, 14A peak 24-80 VDC input Encoder feedback to start Resolver feedback to come Same base control options: S, Q, and Si Plus CANOpen option to comeold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  56. 56. V Series servo motors NEMA 23 flange NEMA 17 and 34 flanges to come Medium torque-density Low cost Compatible planetary gearboxes availableold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  57. 57. Web Links Servo Products BLuDC4 BLuDC9 BLuAC5 N & M Series Motors SV7 V Series Motorsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  58. 58. Stepper v. Servoold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  59. 59. Stepper v. Servo First, why brushless? No maintenance – One of the best reasons to choose brushless motors is because they require basically no maintenance. There are no brushes to wear out. Cost is steadily decreasing – In the past brushless motors were always the most expensive, however their prices continue to drop and make it more attractive to use brushless motors.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  60. 60. Stepper v. Servo Why Steppers and Servos? Servos and Steppers offer many advantages in positioning applications. Full programmability – There is no longer a need to move limit switches and other mechanical parts for machine setups and changeovers. Excellent repeatability – Because these motors can position from digital signals, it is easy for them to repeatedly return to theold & Serviced By: same position over and over. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  61. 61. Stepper v. Servo Why Steppers and Servos? High accuracy – Because these motors have high resolutions and excellent torque characteristics, they can accurately position to a fine resolution. Software and Controls are becoming easier to integrate – Icon-based programming and more user-friendly interfaces allow for even non-programmers to integrate motion controllers into their machines andold & Serviced By: applications. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  62. 62. Stepper Systems Stepper Systems are Open Loopold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  63. 63. Servo Systems Servo Systems are Closed Loopold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  64. 64. Stepper Systems Open Loop means… Current in the motor is the same, regardless of load Step motors run hot Natural Resonance frequencies occur Applied Motion drives take care of this! Speed v. Torque curves represent peak torque under ideal conditions Torque margins are necessaryold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  65. 65. Stepper Systems The advantages are… Lower cost Simplicityold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  66. 66. Servo Systems Closed loop means… Current in motor is directly related to the load requirements No load means no current Servo motors generally run cooler than steppers Both peak and continuous torque ratings are available Tuning is required System is generally more complex ELECTROMATE Cost is generally higher than stepperold & Serviced By: Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  67. 67. Servo Systems The advantages are… Higher speeds Higher peak torquesold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  68. 68. Stepper Speed v. Torqueold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  69. 69. Servo Speed v. Torqueold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  70. 70. Stepper v. Servoold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  71. 71. Stepper v. Servo Generally speaking, in a linear application with an actuator, the most prudent path to success is to pick the system that best balances cost and performance. Determine the speed and torque requirements and look at the curves.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  72. 72. Sizingold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  73. 73. Sizing There are a few key application elements you need to determine before choosing a proper motor and drive combination: Total System Inertia (load + motor) Peak Speed Requirement Peak Torque Requirement (cont + accel)old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  74. 74. Sizing A primer on sizing… The Smart Motion Cheat Sheet From Minarik From Electromate Industrial Sales This PDF has all the equations you need to calculate inertia, speed, and torque for your linear actuator application.old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  75. 75. Sizing VisualSizer sizing software Free stand-alone sizing software Manufacturer-independent (generic) so it works with anyone’s system Able to size motors and drives for linear actuators and many other kinds of loads Download from www.copperhilltech.comold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  76. 76. Si Programmer Overviewold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  77. 77. Si Programmer Software We are well-known in industry for our easy-to-use, icon-based programming environmentold & Serviced By: “Si” stands for “Simple Indexer” ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  78. 78. Si Features & Benefits So easy-to-use A non-programmer’s program Icon-based Intuitive graphical interfaceold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  79. 79. Si Features & Benefits So easy-to-use Very little support A non-programmer’s program Customers are up Icon-based and running quickly Intuitive graphical interface “Sell it and Forget it”old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  80. 80. Si Features & Benefits Same software regardless of which drive you choose Works with Steppers and Servosold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  81. 81. Si Features & Benefits Same software Customers can regardless of which switch between drive you choose stepper and servo Works with Steppers without rewriting and Servos their programold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  82. 82. Si Features & Benefits Runs on Windows All programming cables and software included with each drive – for freeold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  83. 83. Si Features & Benefits Runs on Windows Anyone with a PC can use it All programming cables and software included with each drive – for freeold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  84. 84. Si Features & Benefits Runs on Windows Anyone with a PC can use it All programming Free software! cables and software Download from our included with each website today drive – for freeold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  85. 85. Advanced Functions in Si For All Si™ Drive Models Subroutines Branch On Limit Branch On Fault Interrupt Multiple, programmable jog speedsold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  86. 86. Si Drives Drive model numbers that contain either an “Si” or “i’ designate a drive or control with the Si Indexer built-in STAC6-Si STAC6-220-Si ST5-Si ST10-Si BLuDC4-Si BLuDC9-Siold & Serviced By: BLuAC5-Si ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  87. 87. Si Drives Drive model numbers that contain either an “Si” or “i’ designate a drive or control with the Si Indexer built-in STAC6-Si STAC6-220-Si ST5-Si ST10-Si BLuDC4-Si BLuDC9-Siold & Serviced By: BLuAC5-Si ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  88. 88. Si Programmer Screen Download Si Programmerold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  89. 89. Q Programmer Overviewold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  90. 90. Q Programmer Software Our latest motion control software adds much more power and flexibility to our drivesold & Serviced By: “Q” stands for “Queue” ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  91. 91. Q Features & Benefits Large set of commands Motion control I/O manipulation and sensing Register manipulation Math functions Multi-taskingold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  92. 92. Q Features & Benefits Large set of Solve complicated commands applications Motion control I/O manipulation and Machine and motion sensing control in one drive Register manipulation Math functions Multi-taskingold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  93. 93. Q Features & Benefits Runs on Windows All programming cables and software included with each drive – for freeold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  94. 94. Q Features & Benefits Runs on Windows Anyone with a PC can use it All programming Free software! cables and software Download from our included with each website today drive – for freeold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  95. 95. Q Drives Servo Drives BLuDC4-Q BLuDC9-Q BLuAC5-Q Stepper Drives STAC6-Q ST5-Q ST10-Qold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  96. 96. Q Drives Servo Drives BLuDC4-Q BLuDC9-Q BLuAC5-Q Stepper Drives STAC6-Q ST5-Q ST10-Qold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  97. 97. Q Programmer Screen Download Q Programmerold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  98. 98. Who’s Who at Applied Motionold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  99. 99. Who’s Who at Applied Motion Factory Watsonville, CA (831) 761-6555 tel (831) 761-6544 fax http://www.applied-motion.comold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  100. 100. Who’s Who at Applied Motion Customer Service / Inside Sales Julie Georgiana Ext. 309 jgeorgiana@applied-motion.com Stacia Sperry Ext. 317 ssperry@applied-motion.comold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  101. 101. Who’s Who at Applied Motion Regional Sales West: Mike Fahey Ext. 338 mfahey@applied-motion.com Midwest: Matt Liiste (952) 212-4016 mliiste@applied-motion.com East: Dennis Joyce (413) 245-0315 djoyce@applied-motion.comold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  102. 102. Who’s Who at Applied Motion Tech Support Jim Amos Ext. 314 jamos@applied-motion.com Eric Rice (773) 561-7833 or Ext. 333 erice@applied-motion.comold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  103. 103. Questions?old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  104. 104. Thanks for Attending!old & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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