Full automated pcb manufacturing line with SMT

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Full automated pcb manufacturing line with SMT

  1. 1. ® Ortronic FULL AUTOMATED PCB MANUFACTURING LINE WITH SMT 900
  2. 2. Full Automated PCB Manufacturing Line 900 SMD & THD Line Description
  3. 3. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically .
  4. 4. Full Automated PCB Manufacturing Line 1. Line loader: Loading and placing the PCB on the line automatically . jsadahkd 900
  5. 5. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically .
  6. 6. Full Automated PCB Manufacturing Line 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . • Paste Dispenser • Programmable Squeegee • Stencil Cleaner • CANopen Architecture • Benchmark Software 900
  7. 7. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm).
  8. 8. Full Automated PCB Manufacturing Line 3. Conveyor belt (50 cm). • The linking conveyor is suitable for all in-line operations. • It guarantees a smooth PCB transfer between process equipment in a PCB assembly line. 900
  9. 9. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically.
  10. 10. Full Automated PCB Manufacturing Line 4. Pick&Place: Places the components on the PCB automatically. • THD and SMD components can be placed on the PCB using the Pick & Place Machine • IPC 9850 output per hour which means 7300 components per hour. 900
  11. 11. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically. 5. Visual inspection conveyor(100 cm).
  12. 12. Full Automated PCB Manufacturing Line 5. Visual inspection conveyor(100 cm). • The inspection conveyor is used when frequent visual inspection of PCB’s is required in the PCB assembly line. • It is usually located after the Pick & Place and before the Oven. 900
  13. 13. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically. 5. Visual inspection conveyor(100 cm). 6. SMD components soldering oven.
  14. 14. Full Automated PCB Manufacturing Line 6. SMD components soldering oven. • Designed for a 24 hour / 7 day a week operation if necessary. • Minimal operator interface required. 900
  15. 15. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically. 5. Visual inspection conveyor(100 cm). 6. SMD components soldering oven. 7. THD components soldering oven.
  16. 16. Full Automated PCB Manufacturing Line 7. THD components soldering oven. • For soldering the THD components that can not be soldered using the reflow oven. 900
  17. 17. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically. 5. Visual inspection conveyor(100 cm). 6. SMD components soldering oven. 7. THD components soldering oven. 8. Conveyor belt (100 cm).
  18. 18. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically. 5. Visual inspection conveyor(100 cm). 6. SMD components soldering oven. 7. THD components soldering oven. 8. Conveyor belt (100 cm). 9. Automatic optical inspection.
  19. 19. Full Automated PCB Manufacturing Line 9. Automatic optical inspection. LAN Category 6, 1 gigabit • High Resolution to 10 μm • Post-reflow Inspection with a 3-CCD camera • Color Highlight Method • Dome Illumination • Color Enhancing Function • ECM Search Function 900
  20. 20. Full Automated PCB Manufacturing Line 900 1. Line loader: Loading and placing the PCB on the line automatically . 2. Printer “Stencil”: Dispensing soldering paste into the PCB automatically . 3. Conveyor belt (50 cm). 4. Pick&Place: Places the components on the PCB automatically. 5. Visual inspection conveyor(100 cm). 6. SMD components soldering oven. 7. THD components soldering oven. 8. Conveyor belt (100 cm). 9. Automatic optical inspection. 10. Line downloader.
  21. 21. Full Automated PCB Manufacturing Line 10. Line downloader. 900
  22. 22. R & D Laboratory of Ortronic Technology. Rapid Prototyping System. Manufacturing system of PCB prototypes including multilayer up to 8 layers. Equipments: o o o o o PCB Plotter: Protomat S63 Multilayer press: Multipress. Galvanic Metallization: Contact RS. Pick &Place System: Protoplace S. Horno: Protoflow S. PCB Plotter Multilayer Galvanic Pick & Place Oven
  23. 23. Some examples of Multilayer SMD PCBs developed by Ortronic®
  24. 24. Some examples of Multilayer SMD PCBs developed by Ortronic®
  25. 25. More information: EDUARDO MORENO LATORRE INDUSTRIAL ENGINEER R&D ORTRONIC TECHNOLOGY eduardo.moreno@ortronic.com

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