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12 TPS.pptx

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12 TPS.pptx

  1. 1. Toyota Production System www.ibisacademy.in
  2. 2. •The main objectives of the TPS are to design out overburden (muri) and inconsistency (mura), and to eliminate waste (muda). •The most significant effects on process value delivery are achieved by designing a process capable of delivering the required results smoothly; by designing out "mura" (inconsistency). • It is also crucial to ensure that the process is as flexible as necessary without stress or "muri" (overburden) since this generates "muda" (waste). Finally the tactical improvements of waste reduction or the elimination of muda are very valuable. www.ibisacademy.in
  3. 3. Concept of TPS • Inventory management and employees are united in a commitment to positive change". TPS is grounded on two main conceptual pillars: • Just-in-time[5] – meaning "Making only what is needed, only when it is needed, and only in the amount that is needed" • Jidoka[6] – (Autonomation) meaning "Automation with a human touch" www.ibisacademy.in
  4. 4. TPS Terminologies • Muda • Muri • Mura • Takt Time • Lead Time • Kanban www.ibisacademy.in
  5. 5. •Muda-Muda means wastefulness, uselessness and futility, which is contradicting value-addition. Value-added work is a process that adds value to the product or service that the customer is willing to pay for. •Muri-Muri means overburden, beyond one's power, excessiveness, impossible or unreasonableness. www.ibisacademy.in
  6. 6. • Mura-Mura means unevenness, non-uniformity, and irregularity. • TaktTime-Takt time is the rate at which you need to complete a product to meet customer demand. For example, if you receive a new product order every 4 hours, your team needs to finish a product in 4 hours or less to meet demand. www.ibisacademy.in
  7. 7. • LeadTime-Lead time is the amount of time that passes from the start of a process until its conclusion. Companies review lead time in manufacturing, supply chain management and project management during pre-processing, processing, and post- processing stages. www.ibisacademy.in
  8. 8. • Kanban-Kanban is a workflow management method for defining, managing and improving services that deliver knowledge work. • It aims to help you visualize your work, maximize efficiency, and improve continuously. www.ibisacademy.in

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