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This project has received funding from the
[European Union’s Horizon 2020 research and
innovation program under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the
[European Union’s Horizon 2020 research and
innovation program under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
This project has received funding from the [European
Union’s Horizon 2020 research and innovation program
under grant agre...
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WEEVIL – Ultralight and ultrasafe adaptable 3- wheeler Silver Stream – Social innovation and light electric vehicle revolution on streets and ambient

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EGVIA - ERTRAC 1st European Conference Results from Road Transport Research in H2020 projects
29 November 2017 to 30 November 2017
Brussels

Published in: Automotive
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WEEVIL – Ultralight and ultrasafe adaptable 3- wheeler Silver Stream – Social innovation and light electric vehicle revolution on streets and ambient

  1. 1. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 WEEVIL Ultralight and Ultrasafe Efficient Electric VehIcLe Imanol Egaña (WEEVIL Project Coordinator, IK4-TEKNIKER)
  2. 2. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 Needs on road transport at EU cities: - Reduce pollution - Reduce congestion Potential solution: Daily commute with L category EV Less energy consumption without CO2 emissions, low footprint and parking space Additional needs-features for success among customers: - Comfort - Safety - Price - Performance - Style 2 Introduction
  3. 3. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 3 Introduction WEEVIL concept Joystick parking Safety: - Composite-made structure with high SEA. Affordability: - Low-cost composite structure (radically new high productivity manufacturing process). Efficiency: - Reduced vehicle weight. Comfort: - Full encapsulation for environmental protection. - Comfortable seating space. - No tilting/balancing. Efficiency: - New drive train with improved efficiency over the whole operating range. Affordability: - Magnet-free motor (no PM associated cost). Efficiency: - New battery management preventing degradation. Affordability: - Battery pack interchangeability: batteries from range/manufacturer best fitting user needs/budget. Urban vehicle: Reduced footprint for tight roads/parking WEEVIL Goals - Urban vehicle - Efficiency - Safety - Comfort - Affordability Low-cost fibre-reinforced composite structure Encapsulated 3-wheeler In tad-pole configuration Efficient magnet-free motor Interchangeable battery pack Parking cross-distance adapter Urban vehicle Reduced footprint for tight parking
  4. 4. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 4 Introduction WEEVIL project data Participant organisation name Type Country Main Role 1 IK4-Tekniker RES Spain Project Coordinator, Electric motor 2 Cecomp IND Italy Vehicle fabrication and Integration 3 Istituto d'Arte Applicata e Design (IAAD) HES Italy Vehicle styling 4 Hexagon SME Turkey Vehicle chassis 5 Mondragon Automocion IND Spain PINCER system 6 Pimot RES Poland Test & Homologation 7 Kaitek SME Italy Battery system 8 Fagor Automation IND Spain Powertrain’s Electronic driver 9 Irurena IND Spain Composite structure Type: HES: Higher Education Studies centre, IND: Industry, RES: Research center, SME: Small-Medium Enterprise This project has received funding from the European Union’s Horizon 2020 research and innovation program Grant agreement No 653926. Project Budget: 6 293 944 €. Start-End dates: 2015/06 – 2019/05
  5. 5. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 q Specifications: size, performance, range. q Components layout. q Styling: 7 exterior, 3 interior alternatives. q Off-the-shelf components. q Ergonomic analyses: anthropometry, position and accommodation, roominess, visibility, ingress/egress. q Mock-ups: exterior and interior, real size, 2 versions. ELECTRIC COMPONENTS AND ACCESSORIES Component Quantity Category High beam Lights 2 Mandatory Low Beam Lights 2 Mandatory Front Position Lights 2 Mandatory Indicator Lights 4 Mandatory Rear position Lights 2 Mandatory Brake Lights 2 Mandatory License plate Light 1 or more Mandatory Rear Reflective (non triangular) 1 or more Mandatory Lateral Reflective (non triangular) 1 or more Mandatory Daily Lights 2 Optional On-board charger 1 Mandatory Charger interface 1 Mandatory 12v battery 1 Mandatory Chademo inlet 1 Mandatory VEHICLE CABIN COMPONENTS AND ACCESSORIES Component Quantity Category Steering wheel (Fixed) 1 Mandatory Turn signal lights lever with the following functions: High beam light, Low beam light, Position light, Horn, Left-Right Indicator 1 Mandatory Turn windshield wiper lever with the following functions: Liquid pump, Windshield wiper and wiper speed 1 Optional Power switch 1 Mandatory Automatic gear shift (F,R,N) (Regen function as optional) 1 Mandatory Warning button 1 Mandatory Climatic air system (switches and system) 1 Optional Display (CAN BUS and signals) 1 Optional Warning indicator lights (Auxiliary battery, Pincer status, lights, warnings) TBD Mandatory Pincer system switch 1 Mandatory Throttle (smart throttle as optional) 1 Mandatory Brake pedal (smart pedal as optional) 1 Mandatory Parking brake 1 Mandatory Power window and switches (Only for driver) 2 Optional Rear-view mirror and control switches 2 Mandatory USB Port connection 1 Optional Seats (Seat belts included) 2 Mandatory Interior front lights (reading lights) 1 Optional Interior rear lights (reading lights) 1 Optional OTHER COMPONENTS Component Quantity Category Joystick Control unit 1 Mandatory Joystick function On-Off switch 1 Mandatory Inside door handle 2 Mandatory Outside door handle 2 Mandatory Wiper unit 1 Mandatory Front tire 130 /70/R18 2 Mandatory Front tire rim 2 Mandatory Ventilation grill 2 Mandatory Specs & Styling 1.54 m 90 km/h 9 kW > 80 km WEEVIL results Results at M30 5
  6. 6. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 § GF reinforced composite structure: 3x Specific Energy Absorption (SEA). § New ultraviolet (UV)-cured pultrusion process: reduced cost. light, safe, affordable q Materials characterization: frontal absorber can crash tests, adhesive tests. q Chassis design. q Mechanical analysis: durability (load cases), safety (crash, seatbelt anchorages). q Fabrication in process… Results at M30 6 ChassisWEEVIL results
  7. 7. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 § Magnet-free motor: no rear-earth, robust, efficient at wide speed range. § Integrated gearbox: compactness. § Integrated electronic driver & individual pole control: fault tolerance. § Suspension and brakes. compact, efficient, affordable q Electromagnetic design: new switched-reluctance motor, individual pole control driver. q Mechanical design and analysis. q Fabrication and tests in process... 7 PowertrainWEEVIL results Results at M30
  8. 8. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 § Battery-pack: different chemistries, performances, prices. § Ad-hoc BMS: passive and active balancing, high accuracy and temperature monitoring to reduce degradation & increase efficiency. § Open communication protocol: standardized battery-vehicle interface. q Communication protocol. q Design of 2 battery packs (BP) and BMS. q Fabrication and tests: BP#1 done, BP#2 in process... 8 All in one compatibility, easy to remove, highly efficient Interchangeable battery systemWEEVIL results Results at M30 BP Cells Chemistry Size (V) (A·h) (KW·h) Price (€) #1 Sinopoly LiFePo4 Prismatic 76,4 66 5,069 1430 #2 Kokam NMC Pouch 74 106 7,844 2690 +60 % +54 % +88 %
  9. 9. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 § Wheels width variation mechanism. § Steering. § Suspension. § Brakes. q Mechanical design and analysis: braking, lateral acceleration. q Control design and communication. q Fabrication. q Tests in process… 9 reduced footprint, stability PINCER systemWEEVIL results Results at M30
  10. 10. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 Perpendicular parking done! 1 2 3 4 5 6 ! PINCER Move slowly by Joystick Driver get out from the car 10 Joystick parkingWEEVIL results minimum footprint parking
  11. 11. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 In process… q Off-the-shelf components procurement and scan. q Components fabrication: body panels, auxiliary components,… q Vehicle electrification design. § Subsystems fabrication. § Vehicle assembly. § Subsystems control calibration. § Vehicle functional assessment. 11 Vehicle fabrication and integrationWEEVIL results Results at M30
  12. 12. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 q Guidelines and decisions: components, performance, safety,... q Partial crash tests. q Vehicle validation tests definition in process… § Safety analysis during design stage. § Vehicle prototype performance validation. § Vehicle homologation. 12 Vehicle safety, validation & homologation WEEVIL results Results at M30
  13. 13. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 6 months Fabrication and test of main WEEVIL components: chassis, powertrain, battery, Pincer. Vehicle’s subcomponents fabrication. Vehicle electrification design. Later Vehicle assembly. Vehicle validation. Partial crash tests. Homologation analysis. 13 WEEVIL next steps
  14. 14. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 ADDITIONAL INFO 1 4
  15. 15. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 Name of the project Eupholus amalulu Porion (Papua New Guinea; photo by Udo Schmidt) Source: www.flickr.com/photos/coleoptera-us/2961189865/in/gallery-66925960@N08-72157627831065844/ WEEVIL: type of beetle from the Curculionoidea superfamily. Recognized by their distinctive long snout and geniculate antennae on the sides WEEVIL = Ultralight and Ultrasafe Efficient Electric Vehicle 15
  16. 16. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 Video: Crash cans test 16 Video file attached
  17. 17. This project has received funding from the [European Union’s Horizon 2020 research and innovation program under grant agreement No 653926 Video: out of die UV-cured pultrusion 17 Video file attached

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