DOC.2010-141 R2 Presented by Jan Boone M AYEKAWA Europe nv/sa
DOC.2010-141 R2 OZONE- AND CLIMATE FRIENDLY PRODUCTS  USING ZERO ODP AND LOW-GWP REFRIGERANTS IN PARTICULAR NATURAL REFRIG...
DOC.2010-141 R2 Hot water supply NH3 Ammonia CO2  Carbon Dioxide HC  Hydrocarbons H2O  water AIR M AYEKAWA Europe nv/sa
System Application Applicable Temperature Ranges [degC] CO 2  Brine NH 3  Single stage NH 3  Heat Pump  CO 2  Heat Pump   ...
<ul><li>TECHNICAL SPECIFICATIONS </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Our products / high pressure compressor  N6HK GH series Reciprocating compressor N6HK Pressure : 40bar       50bar (availa...
Capacity table  Qh @2950rpm (N6HK ~1600rpm maximum)   Hot water outlet temperature  70~85℃ ( Tc=75~90℃) Heat source temper...
Data sheet  N6HK  970rpm 1450rpm 1600rpm DOC.2010-141 R2 M AYEKAWA Europe nv/sa
N6HK  DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Data sheet  N160GHS  DOC.2010-141 R2 M AYEKAWA Europe nv/sa
N250GHS  N320GHS DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 COP-h HOT WATER TEMPERATURE (°C) 85 25 35 45 55 75 HEAT SOURCE(°C) 25 35 45 55 QC kW QC : heating capacity...
DOC.2010-141 R2 M AYEKAWA Europe nv/sa
N160GHS   DOC.2010-141 R2 M AYEKAWA Europe nv/sa
<ul><li>FIELD CASES </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
<ul><li>1.  WATER SOURCED  HEAT PUMP </li></ul><ul><li>to produce 60°C hot water for district heating </li></ul>DOC.2010-1...
P&ID compressor part DOC.2010-141 R2 M AYEKAWA Europe nv/sa
P&ID heat exchanger part DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Drawing DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Complete package heat pump unit Specifications; Heat capacity: 480kW(maximum)  Compressor speed: 900~1600rpm (frequency in...
Installation on the site for district heating  plant DOC.2010-141 R2 M AYEKAWA Europe nv/sa
<ul><li>2. OVERCOMPRESSION HEAT PUMP </li></ul><ul><li>to produce 60°C hot water for meat factory process </li></ul>DOC.20...
High stage heat pump unit  Existing system M AYEKAWA  M-HSH   Unit Water inlet Hot water outlet Condenser Sensible heat ex...
Two stage heat pump unit DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Thermal   stratification   tank High stage heat pump unit (Meat production)  DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 M AYEKAWA Europe nv/sa COSTS STEAM HP SUMMER HP WINTER Heating capacity kW/day 5581 5581 5581 Steam load (...
<ul><li>3. OVERCOMPRESSION HEAT PUMP </li></ul><ul><li>to produce 77°C hot water for district heating </li></ul>DOC.2010-1...
Two stage heat pump unit Condenser Heat recovery vessel  30~40℃ 77℃ Heat source River water / wastage water / geothermal w...
Two stage heat pump unit DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Two stage heat pump unit DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 M AYEKAWA Europe nv/sa
Norway / Kongsberg / 2 x N160GHS two stage  Heat pump system 2.400kW  DOC.2010-141 R2
DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 M AYEKAWA Europe nv/sa
DOC.2010-141 R2 M AYEKAWA Europe nv/sa COSTS GAS BOILER HEAT PUMP plant heating capacity kW 2513 2513 Load ratio (average)...
<ul><li>MARKET AVAILABILITY </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
M AYEKAWA Global Network <ul><li>Worldwide: </li></ul><ul><li>33 countries / 119 offices </li></ul><ul><li>8 production pl...
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02 Mayekava Ozone And Climate Friendly Products Jan Boone

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  • WIDE TEMPERATURE RANGE COVERING WITH FOCUS ON NATURAL REFRIGERANTS ! NH3, CO2, HYDROCARBONS, AIR AND WATER.
  • 02 Mayekava Ozone And Climate Friendly Products Jan Boone

    1. 1. DOC.2010-141 R2 Presented by Jan Boone M AYEKAWA Europe nv/sa
    2. 2. DOC.2010-141 R2 OZONE- AND CLIMATE FRIENDLY PRODUCTS USING ZERO ODP AND LOW-GWP REFRIGERANTS IN PARTICULAR NATURAL REFRIGERANTS TECHNICAL SPECIFICATIONS INVESTMENT AND OPERATING COSTS ENERGY EFFICIENCY MARKET AVAILABILITY M AYEKAWA Europe nv/sa
    3. 3. DOC.2010-141 R2 Hot water supply NH3 Ammonia CO2 Carbon Dioxide HC Hydrocarbons H2O water AIR M AYEKAWA Europe nv/sa
    4. 4. System Application Applicable Temperature Ranges [degC] CO 2 Brine NH 3 Single stage NH 3 Heat Pump CO 2 Heat Pump CO 2 /NH 3 Cascade CO 2 Brine NH 3 2- stage -40 -20 0 +20 +40 +60 +80 -60 M AYEKAWA Europe nv/sa
    5. 5. <ul><li>TECHNICAL SPECIFICATIONS </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    6. 6. Our products / high pressure compressor N6HK GH series Reciprocating compressor N6HK Pressure : 40bar      50bar (available February 2010 ) Speed : 900~1600rpm at 40bar 900~1450rpm at 50bar Swept volume; 120~193m3/h 100%Load Screw compressor Pressure: 50bar Speed : 2950rpm, 3550rpm Swept volume 2950 / 3550 rpm N160GHS: 434 / 522 m3/h N250GHS; 1552 / 1867 m3/h N320GHS; 3212 / 3865 m3/h Note : N160GHS applied with frequency driven motor. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    7. 7. Capacity table Qh @2950rpm (N6HK ~1600rpm maximum)   Hot water outlet temperature 70~85℃ ( Tc=75~90℃) Heat source temperature     20~50℃ ( Te=15~45℃ ) Note: This capacity is included two stage heat pump capacity. DOC.2010-141 R2 M AYEKAWA Europe nv/sa 200kW 10,000kW 600kW 1,000kW 5,000kW N6HK 190~550kW N160GHS 490~1400kW N250GHS 2500~4400kW N320GHS 5500~9700kW
    8. 8. Data sheet N6HK 970rpm 1450rpm 1600rpm DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    9. 9. N6HK DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    10. 10. Data sheet N160GHS DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    11. 11. N250GHS N320GHS DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    12. 12. DOC.2010-141 R2 COP-h HOT WATER TEMPERATURE (°C) 85 25 35 45 55 75 HEAT SOURCE(°C) 25 35 45 55 QC kW QC : heating capacity COP-h : coefficient of heating perform. M AYEKAWA Europe nv/sa
    13. 13. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    14. 14. N160GHS DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    15. 15. <ul><li>FIELD CASES </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    16. 16. <ul><li>1. WATER SOURCED HEAT PUMP </li></ul><ul><li>to produce 60°C hot water for district heating </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    17. 17. P&ID compressor part DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    18. 18. P&ID heat exchanger part DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    19. 19. Drawing DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    20. 20. Complete package heat pump unit Specifications; Heat capacity: 480kW(maximum) Compressor speed: 900~1600rpm (frequency inverter drive) Absorbed power:39~75kW Heating COP= 6.4 Hot water conditions Heat source: Hot spring Temperature:40->60℃   Temperature:40->35℃ Flow rate:20.6m3/h Flow rate:69.8m3/h Use application: Process water in the factory DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    21. 21. Installation on the site for district heating plant DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    22. 22. <ul><li>2. OVERCOMPRESSION HEAT PUMP </li></ul><ul><li>to produce 60°C hot water for meat factory process </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    23. 23. High stage heat pump unit Existing system M AYEKAWA M-HSH Unit Water inlet Hot water outlet Condenser Sensible heat exchanger N6HK Receiver Condenser 40°C High receiver Evaporator Modification point Total COP = 6.0~up to 9.0 12°C 60°C DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    24. 24. Two stage heat pump unit DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    25. 25. Thermal   stratification   tank High stage heat pump unit (Meat production) DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    26. 26. DOC.2010-141 R2 M AYEKAWA Europe nv/sa COSTS STEAM HP SUMMER HP WINTER Heating capacity kW/day 5581 5581 5581 Steam load (latent heat 0.6395kW/kg) Kg/day 8727 Heating capacity/hr kW 406 305 Running time/day hr 13.7 18.3 Operating days days 300 115 250 Yearly heating capacity mWh 1.674 640 1.396 Energy per year 2.618 (ton) (steam) 65.698 (kW, 41.7kW/hr) 191.235 (kW, 41.8kW/hr) Energy cost € 91.342 (34.89€/ton) 4.599 (0.07 €/kWh) 13.386 (0.07 €/kWh) Installation cost (excl.watersystem) € 186.000 Yearly running cost saving € 73.357 Payback time years Approx.2.6
    27. 27. <ul><li>3. OVERCOMPRESSION HEAT PUMP </li></ul><ul><li>to produce 77°C hot water for district heating </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    28. 28. Two stage heat pump unit Condenser Heat recovery vessel 30~40℃ 77℃ Heat source River water / wastage water / geothermal water Sea water …… Heat recovery ( Evaporator ) 60℃ Low stage Compressor High stage Compressor Intermediate pressure control is very important. Best solution : Install Frequency drive at low stage compressor. Install stop valve before high stage compressor. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    29. 29. Two stage heat pump unit DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    30. 30. Two stage heat pump unit DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    31. 31. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    32. 32. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    33. 33. Norway / Kongsberg / 2 x N160GHS two stage Heat pump system 2.400kW DOC.2010-141 R2
    34. 34. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    35. 35. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    36. 36. DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    37. 37. DOC.2010-141 R2 M AYEKAWA Europe nv/sa COSTS GAS BOILER HEAT PUMP plant heating capacity kW 2513 2513 Load ratio (average) % 70 70 Efficiency % 85 Required energy heating capacity kW 2069 975 Operating hours hrs 5000 5000 Yearly capacity mWh 10.345 8.795 Energy per year 1.034.500 (liter) (gasoil 10kWh/liter) 4.875.000 (kWh) (975kW/hr/4 compr.) Energy cost € 982.775 (0.95€/liter) 524.550 (0.1076€/kWh) Installation cost(compr-motor set excl.h.exch) € 1.000.000 Yearly running cost saving € 458.225
    38. 38. <ul><li>MARKET AVAILABILITY </li></ul>DOC.2010-141 R2 M AYEKAWA Europe nv/sa
    39. 39. M AYEKAWA Global Network <ul><li>Worldwide: </li></ul><ul><li>33 countries / 119 offices </li></ul><ul><li>8 production plants </li></ul>Global web site http://www.mayekawa.com/ Japan Head Office 3-14-15 Botan Koto-ku, Tokyo 135-8482, JAPAN TEL:(81)-3-3642-8181 FAX:(81)-3-3643-7094 E-mail: [email_address] Over 70,000 Screw and Piston compressors running in more than 100 countries. M AYEKAWA Europe Organization MAYEKAWA Europe nv/sa Leuvensesteenweg 605 1930 Zaventem Belgium Tel.+32 2 757 90 75 Fax.+32 2 757 90 23 URL http://www.mayekawa.eu E-mail [email_address] SWITZERLAND Rosenbergstrasse 31, CH – 6300, Zug Tel.+41 41 726 8626 Fax.+41 41 726 8620 SPAIN Calle Montevideo 5,Nave 13 POL.Industrial Campoporroso 28806 Alcala de Henares, Madrid Tel.+34 91 830 0392 Fax.+34 91 830 0397 RUSSIA House 3, Flat 54, Mytnaya St.,Moscow, 119049 Tel.+7 495 230 01 76 Fax.+7 495 230 21 12 GERMANY Nürnberger Strasse 118, 97076 Würzburg    Tel.+49 931 35 93 88-0 Fax.+49 931 35 93 88-20 FRANCE 9, Rue Michael Faraday , 78180 Montigny-Le-Bretonneux,     Tel.+33 1 30 58 2600 Fax.+33 1 30 58 1937 United Kingdom 16 Oakhurst Gardens, Bexleyheath, Kent DA7 5JP   Tel.+44 1322 433558 Fax.+44 1322 433164 BULGARIA 94, Hristo Botev Str.1202 Sofia Tel/ Fax +359 2 8319002 DUBAI P.O.Box.61349, LOB. 11. No.126, Jebel Ali Free Zone, Dubai, U.A.E Tel. +971 4 887 2232 Fax.+971 4 887 2238 INDIA 1 st Floor, Balaji House, Nr.Mahalaxmi Heights, Mumbai-Pune Road, Pimpri, Pune-411 018 Maharashtra, India Tel. +91 20 2746 4537 Fax.+91 20 2746 4539 AUSTRALIA Unit 2,44 McCauley Street Matraville NSW 2036 Australia Tel. +61 2 9695 7000 Fax.+61 2 9695 7001 NEW ZEALAND 30 Tui Street Othahuhu PO. Box 12106 Auckland New Zealand Tel. +64 9 276 2305 Fax. +64 9 276 2306 DOC.2010-141 R2 M AYEKAWA Europe nv/sa

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