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Mohr’s circle & Formability
Dr.R.Narayanasamy,B.E.,M.Tech.,M.Engg.,Ph.D.,(D.Sc.)
Professor,
Department of Production Engineering,
National Institute of Technology, Tiruchirappalli – 620 015.
Tamil Nadu, India
σ2
σ3
σ1
σ
τ1
τ3
τ2
τ
Mohr’s circle representation of
a three-dimensional state of
stress.
σ2
Mohr’s circle (three – dimensional) for the state of
stress
Uniaxial tension
- σ σ
σ1
τ max=σ1/ 2
τ
σ2 = σ3 = 0
(a)
3
2
https://www.youtube.com/watch?v=IIWSgApn
IpM
Uniaxial tension (video)
Mohr’s circle (three – dimensional) for the state of
stress
Uniaxial compression
σ1 = σ2 = 0
σ3
τ max
2
1
https://www.youtube.com/watch?v=53QjIamB
W3w
Uniaxial compression (video)
Uniaxial tension/Compression
• Tensile/Compressive stress is applied in one
direction
• A maximum shear stress is achieved in the
positive region for tensile stress and vice versa
for the compressive stress
• The maximum shear stress is uniform for
tension & compression and which is larger
than biaxial tension/compression.
Mohr’s circle (three – dimensional) for the state of
stress
biaxial tension
σ3 = 0
σ2
σ1
τ max = τ2
τ1 τ3
3
σ2
σ3= 0
http://youtube.com/watch?v=FlOjVZis4SA
Mohr’s circle (three – dimensional) for the state of stress
biaxial tension
• σ2 - Tensile stress right angle to σ1 (Tensile
stress)
• Decrease in principal shear stress on two sets
of planes out of three
• Maximum shear stress is decreased from what
would be for uniaxial tension
biaxial tension simulation (video)
Mohr’s circle (three – dimensional) for the state of
stress
biaxial compression
σ1
σ3 = 0
τ1τ3
σ2
σ2
3
τ max = τ2
σ3 = 0
https://www.youtube.com/watch?v=h_bL40T5
dl4
biaxial compression simulation (video)
Mohr’s circle (three – dimensional) for the state of
stress
triaxial tension (unequal)
σ1
σ2 = σ3
τ max = τ2= τ3
σ3
σ2
σ1 = 2 σ2 = 2σ3
Mohr’s circle (three – dimensional) for the state of
stress
triaxial tension (equal)
σ1
σ2 = σ3
τ max = τ2 =τ3
σ3
σ2
σ1 = σ2 = σ3
σ1 = σ2 = σ3
Mohr’s circle (three – dimensional) for the state of stress
triaxial tension (unequal)&(Equal)
• Tensile stress applied in the three directions
• Maximum shear stress is reduced
• For equal triaxial tension Mohr’s circle will be
a point and no shear stress acts on the body.
This will reduce the ductility, because plastic
deformation is produced by shear stress
• Equal triaxial state of stress will lead to brittle
failure
Mohr’s circle (three – dimensional) for the state of
stress
triaxial compression (unequal)
σ2 = σ3
σ1
τ max = τ2 = τ3
σ2
σ3
triaxial compression simulation (video)
Mohr’s circle (three – dimensional) for the state of
stress
combined tension and compression
σ1
τ max = τ2 = τ3
σ3
σ2
σ1 = -2 σ2 = -2σ3
σ2 = σ3 σ1
τ max = τ2 = τ3
Example: Wire drawing
Mohr’s circle (three – dimensional) for the state of stress
combined tension and compression (Wire drawing)
• Compressive stresses are applied to the lateral
surface of tensile stress, which gives large
maximum shear stress than uniaxial stress.
• Materials subjected to tension + compression will
have good formability before fracture.
• It is applied in plastic working of metals. (Ex:
More ductility is achieved in wire drawing
through a die. Here applied load is tensile in
nature whereas the reaction between the die and
metal is compressive in nature).
Drawing operation (video)
Drawing operation (video)
Engineering Stress Strain Curve
• Engineering tension test provide basic design
information on strength of material.
• In tension test uniaxial tensile force is applied
on the specimen and its elongation was
observed.
• Engineering stress strain curve was formed
using load vs elongation
• The stress used in this curve is average
longitudinal stress = load/original c/s area
Engineering stress strain curve
•Tensile strength & yield
strength (strength parameters)
•Percentage elongation and
reduction of area (ductility
parameters)
Engineering stress strain curve
• The strain used for engineering stress strain is
average linear strain. (elongation of gauge
length/original length)
• Both stress and strain are obtained by dividing
the load and elongation by constant factors
the (load-elongation) curve will have same
shape as engineering stress strain curve.
Engineering stress strain curve
• The shape and magnitude of stress strain
curve depends on:
1. chemical composition of material
2. heat treatment
3. prior history of plastic deformation
4. strain rate
5. temperature
6. state of stress imposed during testing.
Engineering stress strain curve
• Stress is proportional to strain (Elastic region)
• As load increases the value corresponding to
yield strength the specimen undergoes plastic
deformation
• The stress to produce continued plastic
deformation increases with increasing plastic
strain (metal strain hardens)
• The volume of specimen remains constant during
plastic deformation
Engineering stress strain curve
• As the specimen elongates it decreases uniformly
along the gauge length in cross sectional area.
• Initially, strain hardening compensates for
decrease in area and the engineering stress in
proportional to engineering strain (engineering
stress is proportional to load)
• At certain point decrease in cross sectional area is
> than increase in deformation load arising from
strain hardening (this condition occurs in the
specimen which is weaker than the rest portion).
The specimen begins to neck/thin down locally.
Reference
• Mechanical Metallurgy by George E.Dieter,
McGraw – Hill Publication, London,1988.
Thank You

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Dr.R.Narayanasamy - Mohr's circle and Formability

  • 1. Mohr’s circle & Formability Dr.R.Narayanasamy,B.E.,M.Tech.,M.Engg.,Ph.D.,(D.Sc.) Professor, Department of Production Engineering, National Institute of Technology, Tiruchirappalli – 620 015. Tamil Nadu, India
  • 2. σ2 σ3 σ1 σ τ1 τ3 τ2 τ Mohr’s circle representation of a three-dimensional state of stress. σ2
  • 3. Mohr’s circle (three – dimensional) for the state of stress Uniaxial tension - σ σ σ1 τ max=σ1/ 2 τ σ2 = σ3 = 0 (a) 3 2 https://www.youtube.com/watch?v=IIWSgApn IpM
  • 5. Mohr’s circle (three – dimensional) for the state of stress Uniaxial compression σ1 = σ2 = 0 σ3 τ max 2 1 https://www.youtube.com/watch?v=53QjIamB W3w
  • 7. Uniaxial tension/Compression • Tensile/Compressive stress is applied in one direction • A maximum shear stress is achieved in the positive region for tensile stress and vice versa for the compressive stress • The maximum shear stress is uniform for tension & compression and which is larger than biaxial tension/compression.
  • 8. Mohr’s circle (three – dimensional) for the state of stress biaxial tension σ3 = 0 σ2 σ1 τ max = τ2 τ1 τ3 3 σ2 σ3= 0 http://youtube.com/watch?v=FlOjVZis4SA
  • 9. Mohr’s circle (three – dimensional) for the state of stress biaxial tension • σ2 - Tensile stress right angle to σ1 (Tensile stress) • Decrease in principal shear stress on two sets of planes out of three • Maximum shear stress is decreased from what would be for uniaxial tension
  • 11. Mohr’s circle (three – dimensional) for the state of stress biaxial compression σ1 σ3 = 0 τ1τ3 σ2 σ2 3 τ max = τ2 σ3 = 0 https://www.youtube.com/watch?v=h_bL40T5 dl4
  • 13. Mohr’s circle (three – dimensional) for the state of stress triaxial tension (unequal) σ1 σ2 = σ3 τ max = τ2= τ3 σ3 σ2 σ1 = 2 σ2 = 2σ3
  • 14. Mohr’s circle (three – dimensional) for the state of stress triaxial tension (equal) σ1 σ2 = σ3 τ max = τ2 =τ3 σ3 σ2 σ1 = σ2 = σ3 σ1 = σ2 = σ3
  • 15. Mohr’s circle (three – dimensional) for the state of stress triaxial tension (unequal)&(Equal) • Tensile stress applied in the three directions • Maximum shear stress is reduced • For equal triaxial tension Mohr’s circle will be a point and no shear stress acts on the body. This will reduce the ductility, because plastic deformation is produced by shear stress • Equal triaxial state of stress will lead to brittle failure
  • 16. Mohr’s circle (three – dimensional) for the state of stress triaxial compression (unequal) σ2 = σ3 σ1 τ max = τ2 = τ3 σ2 σ3
  • 18. Mohr’s circle (three – dimensional) for the state of stress combined tension and compression σ1 τ max = τ2 = τ3 σ3 σ2 σ1 = -2 σ2 = -2σ3 σ2 = σ3 σ1 τ max = τ2 = τ3 Example: Wire drawing
  • 19. Mohr’s circle (three – dimensional) for the state of stress combined tension and compression (Wire drawing) • Compressive stresses are applied to the lateral surface of tensile stress, which gives large maximum shear stress than uniaxial stress. • Materials subjected to tension + compression will have good formability before fracture. • It is applied in plastic working of metals. (Ex: More ductility is achieved in wire drawing through a die. Here applied load is tensile in nature whereas the reaction between the die and metal is compressive in nature).
  • 22. Engineering Stress Strain Curve • Engineering tension test provide basic design information on strength of material. • In tension test uniaxial tensile force is applied on the specimen and its elongation was observed. • Engineering stress strain curve was formed using load vs elongation • The stress used in this curve is average longitudinal stress = load/original c/s area
  • 23. Engineering stress strain curve •Tensile strength & yield strength (strength parameters) •Percentage elongation and reduction of area (ductility parameters)
  • 24. Engineering stress strain curve • The strain used for engineering stress strain is average linear strain. (elongation of gauge length/original length) • Both stress and strain are obtained by dividing the load and elongation by constant factors the (load-elongation) curve will have same shape as engineering stress strain curve.
  • 25. Engineering stress strain curve • The shape and magnitude of stress strain curve depends on: 1. chemical composition of material 2. heat treatment 3. prior history of plastic deformation 4. strain rate 5. temperature 6. state of stress imposed during testing.
  • 26. Engineering stress strain curve • Stress is proportional to strain (Elastic region) • As load increases the value corresponding to yield strength the specimen undergoes plastic deformation • The stress to produce continued plastic deformation increases with increasing plastic strain (metal strain hardens) • The volume of specimen remains constant during plastic deformation
  • 27. Engineering stress strain curve • As the specimen elongates it decreases uniformly along the gauge length in cross sectional area. • Initially, strain hardening compensates for decrease in area and the engineering stress in proportional to engineering strain (engineering stress is proportional to load) • At certain point decrease in cross sectional area is > than increase in deformation load arising from strain hardening (this condition occurs in the specimen which is weaker than the rest portion). The specimen begins to neck/thin down locally.
  • 28. Reference • Mechanical Metallurgy by George E.Dieter, McGraw – Hill Publication, London,1988.