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Dx 5400 data sheet

High Temperature Resistance Sealant & Coating

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Recommended Uses
• Process floors and trenches
• Secondary containment areas
• Tube sheets
• Equipment supports and pads in acid service
• Heat exchangers
• Internal pipeline and vessel linings
Color/Part # Light Gray, Dark Gray
Finish Gloss
Primer Self-priming
Dry Film Thickness 2 – 3 coats at 10 – 12 mils each
3 – 4 coats at 10 – 12 mils each for high temperatures or severe
chemical service
Solids Content By Volume 100%
Theoretical Coverage 1604 ft2 at 1 mil, 106 ft2 at 15 mils, 64 ft2 at 25 mils
Dry Temp. Resistance Continuous: 450°F (232°C)
Intermittent: 500°F (260°C)
Under Insulation, Continuous: 300°F (149°C)
Discoloration and loss of gloss occurs above 200°F (93°C) but does not
affect performance.
Coverage per gallon 80 sq. ft. @ 20 mils thickness
Flash Point > 250°F (121°C)
Container Size 1 gallon kits, 5 gallon kits, 55 gallon drums
Specific Gravity Resin: 1.51 Hardener 0.95
Weight per gallon 13 lbs.
SELECTION & SPECIFIC DATA
Generic Type
Cycloaliphatic Amine-Cured Novolac Epoxy
Description
DX-5400 is a densely cross-linked, 100% solids,
novolac epoxy coating with excellent chemical and
temperature resistance against organic acids, caustics
and petroleum based products. DX-5400 is widely used
for floors, secondary containment, fume ducts, piping,
and bulk storage tanks. DX-5400 is the ideal, long
term protection coating and sealant for the pipe
industry and is also perfect for, secondary
containment and storage tanks. DX-5400 offers
excellent, long term heat resistance up to continuous
450°F (232°C) and intermittent 500°F (260°C).
Product Features & Benefits
• Resistant to wide range of acids and caustics
• Low permeation rate for tank lining service
• Solvent free – 100% solids
• Plural or single leg application
• Quick return-to-service – 24 hours at 77°F
(25°C) for hydrocarbon immersion service
Product Data
DX-5400
High Temperature Resistance Sealant & Coating
SUBSTRATES & SURFACE PREPARATION
All Surfaces must be clean, dry and free of contaminants.
Steel Immersion: SSPC-SP10 Near-White Metal Blast with angular profile
of 2.5 – 3.5 mils.
Non-immersion: SSPC-SP6 1.5 – 3.0 mils SSPCSP2 or SP3 are suitable
cleaning methods for mild environments.
Concrete/CMU Concrete must be cured 28 days at 75°F (24°C) and 50% relative humidity
or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface
Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete
may require surfacing. Mortar joints should be cured a minimum of 15 days.
* Dynesic DX-1100 primer must be applied prior to application on concrete surfaces.
* For previously painted surfaces contact Dynesic Technical Service Department.
CHEMICAL RESISTANCE
Ammonium Hydroxide Hydrochloric Acid to 100% Phosphoric Acid to 100%
Aromatic & Aliphatic Solvents Hydrofluoric Acid to 35% Potassium Hydroxide
Black Liquor Hydrogen Sulfide Salts
Butyl Acetate MEK Sodium Hypochlorite to 50%
Butyl Carbitol MSEA Sulfides
Chlorinated Solvents Mineral Acids Sulfuric Acid up to 98%
(except Methylene Chloride) Nitric Acid up to 30% White Liquor
Chlorides (Many) Organic Acids Water - Fresh, waste,
Chromic Acid up to 30% Phosphates non-potable
MIXING & THINNING
Mixing Power mix separately, then combine and power mix. DO NOT MIX PARTIAL
KITS.
Thinning Spray: Up to 6.5 oz/gal (5%) w/ Acetone or Xylene
Brush: Up to 12.8 oz/gal (10%) w/ Acetone or Xylene
Roller: Up to 12.8 oz/gal (10%) w/ Acetone or Xylene
* Use of thinners other than those supplied or recommended by Dynesic may adversely affect
product performance and void product warranty, whether expressed or implied.
Ratio 3:1 Ratio (A to B) by Volume
Pot Life 30 minutes at 75°F (24°C), shorter at higher temperatures.
* Do not keep the blended coating in the original container unless immediate use is planned.
Otherwise, exothermic heat created during the curing process will considerably shorten the
pot life. Pour the coating into a rolling tray or large aluminum-basting pan. Try to keep the
depth of the coating in the tray below 3/8”.
APPLICATION EQUIPMENT GUIDELINES
Listed below are general equipment guidelines for the application of this product. Job site
conditions may require modifications to these guidelines to achieve the desired results.
Spray Application (General)
This is a 100% solids coating and may require adjustments in spray techniques. Wet film
thickness is easily and quickly achieved. The following spray equipment has been found suitable
and is available from manufacturers such as Binks, DeVilbiss and Graco.
Airless Spray Plural Component
Tip Size: 0.027 – 0.029 in reversible type
Diameter of Part A Fluid Line: 1/2 in ID
Diameter of Part B Fluid Line: 3/8 in ID
Spray Line: 1/2 in ID x 50 feet maximum
Diameter of Whip: 1/4 – 3/8 in ID
Length of Whip: 20 ft
2.
PRODUCT DATA SHEET
DX-5400
3.
PRODUCT DATA SHEET
DX-5400
Power Pump Ratio: 56:1 or greater
Static Mixer: 2 x 1/2 in ID x 12 in long behind mixing valve
Part A Temperature: 130°F – 135°F (54°C – 57°C) in reservoir tank
Part B Temperature: 90°F – 95°F (32°C – 35°C) in reservoir tank
Airless Spray Single Leg or Hot Pot
Pump Size: 56:1 or greater
Hose Length/Diameter: 50 ft x 3/8’’
Whip Length/Diameter: 10 ft x 1/4’’
Tip Size: 0.027 in – 0.029 in
Output: 5600 – 7000 psi filter removed
* Part A resin and Part B hardener should be heated individually to 75 – 85°F before mixing
so product will atomize properly in delivering paint to the substrate. Mixed product should
be sprayed within 20 minutes after mixing.
Brush & Roller (General)
Multiple coats may be required to obtain desired appearance, recommended dry film thickness
and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie in within 10
minutes at 75°F (24°C).
Brush Use a medium bristle brush.
Roller Use a short-nap synthetic roller cover with phenolic core.
CLEANUP & SAFETY
Cleanup Use MEK or Acetone. In case of spillage, absorb and dispose of in accordance
with local applicable regulations.
Safety Read and follow all caution statements on this product data sheet and on
the SDS for this product. Wear protective clothing, gloves and use
protective cream on face, hands and all exposed areas.
PACKAGING, HANDLING & STORAGE
Shelf Life Part A: 12 months at 75°F (24°C)
Part B: 12 months at 75°F (24°C)
* When kept at recommended storage conditions and in original unopened containers.
Shipping Weight (Approximate) 1 Gallon Kit: 13 lbs (6kg)
4 Gallon Kit: 55 lbs (25 kg)
200 Gallon Drums Kit: 2,560 lbs (1,164 kg)
Storage Temperature & Humidity 40° – 110°F (4° – 43°C)
0 – 100% Relative Humidity
Storage Store in a dry, well-ventilated area, indoors. Maintain
products in original packaging and sealed until ready for
use. Avoid exposure to direct sunlight or extreme
temperatures.
PERFORMANCE DATA
TEST METHOD SYSTEM RESULTS
Adhesion ASTM D4541 Dry Blasted Steel 1 ct. >2,500 psi
Adhesion ASTM D4541 Wet Blasted Steel 1 ct. >2,500 psi
5 days 70°C water
Abrasion Resistance ASTM D4060 Blasted Steel 1 ct. 17 mg loss per 1000 cycles,
CS17 wheel 1000 g load 0.1 mil
loss per 1000 cycles
Compressive Strength ASTM C109 Blasted Steel 1 ct. 10,000 – 13,000 psi
Hardness ASTM D2240 Blasted Steel 1 ct. 84 Shore “D”
4.
PRODUCT DATA SHEET
DX-5400
CURE SCHEDULE & RE-COAT WINDOW
TEMPERATURE MINIMUM RE-COAT MAXIMUM RE-COAT RETURN TO SERVICE
10°C (50°F) 8 hours 24 hours 7 days
25°C (77°F) 3 hours 12 hours 24 hours
60°C (140°F) 30 minutes 30 minutes 4 hours
DRY TO TOUCH: 4 hours at 25°C (77°F)
* Return to service - aqueous/hydrocarbon immersion
DYNESIC TECHNOLOGIES
produces exceptional chemically engineered coatings, adhesives and sealants offering premium
corrosion protection, while being safe for the environment and user friendly. Dynesic Technologies
can be found protecting steel, ductile and concrete substrates worldwide.
PO Box 326
Mt. Aetna PA 19544
Website:www.proaccorp.com
Dale Stauffer
Sales Engineer
Office:717-933-9475
Cell: 717-644-7616
Email: dstauffer@proaccorp.com

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Dx 5400 data sheet

  • 1. Recommended Uses • Process floors and trenches • Secondary containment areas • Tube sheets • Equipment supports and pads in acid service • Heat exchangers • Internal pipeline and vessel linings Color/Part # Light Gray, Dark Gray Finish Gloss Primer Self-priming Dry Film Thickness 2 – 3 coats at 10 – 12 mils each 3 – 4 coats at 10 – 12 mils each for high temperatures or severe chemical service Solids Content By Volume 100% Theoretical Coverage 1604 ft2 at 1 mil, 106 ft2 at 15 mils, 64 ft2 at 25 mils Dry Temp. Resistance Continuous: 450°F (232°C) Intermittent: 500°F (260°C) Under Insulation, Continuous: 300°F (149°C) Discoloration and loss of gloss occurs above 200°F (93°C) but does not affect performance. Coverage per gallon 80 sq. ft. @ 20 mils thickness Flash Point > 250°F (121°C) Container Size 1 gallon kits, 5 gallon kits, 55 gallon drums Specific Gravity Resin: 1.51 Hardener 0.95 Weight per gallon 13 lbs. SELECTION & SPECIFIC DATA Generic Type Cycloaliphatic Amine-Cured Novolac Epoxy Description DX-5400 is a densely cross-linked, 100% solids, novolac epoxy coating with excellent chemical and temperature resistance against organic acids, caustics and petroleum based products. DX-5400 is widely used for floors, secondary containment, fume ducts, piping, and bulk storage tanks. DX-5400 is the ideal, long term protection coating and sealant for the pipe industry and is also perfect for, secondary containment and storage tanks. DX-5400 offers excellent, long term heat resistance up to continuous 450°F (232°C) and intermittent 500°F (260°C). Product Features & Benefits • Resistant to wide range of acids and caustics • Low permeation rate for tank lining service • Solvent free – 100% solids • Plural or single leg application • Quick return-to-service – 24 hours at 77°F (25°C) for hydrocarbon immersion service Product Data DX-5400 High Temperature Resistance Sealant & Coating
  • 2. SUBSTRATES & SURFACE PREPARATION All Surfaces must be clean, dry and free of contaminants. Steel Immersion: SSPC-SP10 Near-White Metal Blast with angular profile of 2.5 – 3.5 mils. Non-immersion: SSPC-SP6 1.5 – 3.0 mils SSPCSP2 or SP3 are suitable cleaning methods for mild environments. Concrete/CMU Concrete must be cured 28 days at 75°F (24°C) and 50% relative humidity or equivalent. Prepare surfaces in accordance with ASTM D4258 Surface Cleaning of Concrete and ASTM D4259 Abrading Concrete. Voids in concrete may require surfacing. Mortar joints should be cured a minimum of 15 days. * Dynesic DX-1100 primer must be applied prior to application on concrete surfaces. * For previously painted surfaces contact Dynesic Technical Service Department. CHEMICAL RESISTANCE Ammonium Hydroxide Hydrochloric Acid to 100% Phosphoric Acid to 100% Aromatic & Aliphatic Solvents Hydrofluoric Acid to 35% Potassium Hydroxide Black Liquor Hydrogen Sulfide Salts Butyl Acetate MEK Sodium Hypochlorite to 50% Butyl Carbitol MSEA Sulfides Chlorinated Solvents Mineral Acids Sulfuric Acid up to 98% (except Methylene Chloride) Nitric Acid up to 30% White Liquor Chlorides (Many) Organic Acids Water - Fresh, waste, Chromic Acid up to 30% Phosphates non-potable MIXING & THINNING Mixing Power mix separately, then combine and power mix. DO NOT MIX PARTIAL KITS. Thinning Spray: Up to 6.5 oz/gal (5%) w/ Acetone or Xylene Brush: Up to 12.8 oz/gal (10%) w/ Acetone or Xylene Roller: Up to 12.8 oz/gal (10%) w/ Acetone or Xylene * Use of thinners other than those supplied or recommended by Dynesic may adversely affect product performance and void product warranty, whether expressed or implied. Ratio 3:1 Ratio (A to B) by Volume Pot Life 30 minutes at 75°F (24°C), shorter at higher temperatures. * Do not keep the blended coating in the original container unless immediate use is planned. Otherwise, exothermic heat created during the curing process will considerably shorten the pot life. Pour the coating into a rolling tray or large aluminum-basting pan. Try to keep the depth of the coating in the tray below 3/8”. APPLICATION EQUIPMENT GUIDELINES Listed below are general equipment guidelines for the application of this product. Job site conditions may require modifications to these guidelines to achieve the desired results. Spray Application (General) This is a 100% solids coating and may require adjustments in spray techniques. Wet film thickness is easily and quickly achieved. The following spray equipment has been found suitable and is available from manufacturers such as Binks, DeVilbiss and Graco. Airless Spray Plural Component Tip Size: 0.027 – 0.029 in reversible type Diameter of Part A Fluid Line: 1/2 in ID Diameter of Part B Fluid Line: 3/8 in ID Spray Line: 1/2 in ID x 50 feet maximum Diameter of Whip: 1/4 – 3/8 in ID Length of Whip: 20 ft 2. PRODUCT DATA SHEET DX-5400
  • 3. 3. PRODUCT DATA SHEET DX-5400 Power Pump Ratio: 56:1 or greater Static Mixer: 2 x 1/2 in ID x 12 in long behind mixing valve Part A Temperature: 130°F – 135°F (54°C – 57°C) in reservoir tank Part B Temperature: 90°F – 95°F (32°C – 35°C) in reservoir tank Airless Spray Single Leg or Hot Pot Pump Size: 56:1 or greater Hose Length/Diameter: 50 ft x 3/8’’ Whip Length/Diameter: 10 ft x 1/4’’ Tip Size: 0.027 in – 0.029 in Output: 5600 – 7000 psi filter removed * Part A resin and Part B hardener should be heated individually to 75 – 85°F before mixing so product will atomize properly in delivering paint to the substrate. Mixed product should be sprayed within 20 minutes after mixing. Brush & Roller (General) Multiple coats may be required to obtain desired appearance, recommended dry film thickness and adequate hiding. Avoid excessive re-brushing or re-rolling. For best results, tie in within 10 minutes at 75°F (24°C). Brush Use a medium bristle brush. Roller Use a short-nap synthetic roller cover with phenolic core. CLEANUP & SAFETY Cleanup Use MEK or Acetone. In case of spillage, absorb and dispose of in accordance with local applicable regulations. Safety Read and follow all caution statements on this product data sheet and on the SDS for this product. Wear protective clothing, gloves and use protective cream on face, hands and all exposed areas. PACKAGING, HANDLING & STORAGE Shelf Life Part A: 12 months at 75°F (24°C) Part B: 12 months at 75°F (24°C) * When kept at recommended storage conditions and in original unopened containers. Shipping Weight (Approximate) 1 Gallon Kit: 13 lbs (6kg) 4 Gallon Kit: 55 lbs (25 kg) 200 Gallon Drums Kit: 2,560 lbs (1,164 kg) Storage Temperature & Humidity 40° – 110°F (4° – 43°C) 0 – 100% Relative Humidity Storage Store in a dry, well-ventilated area, indoors. Maintain products in original packaging and sealed until ready for use. Avoid exposure to direct sunlight or extreme temperatures. PERFORMANCE DATA TEST METHOD SYSTEM RESULTS Adhesion ASTM D4541 Dry Blasted Steel 1 ct. >2,500 psi Adhesion ASTM D4541 Wet Blasted Steel 1 ct. >2,500 psi 5 days 70°C water Abrasion Resistance ASTM D4060 Blasted Steel 1 ct. 17 mg loss per 1000 cycles, CS17 wheel 1000 g load 0.1 mil loss per 1000 cycles Compressive Strength ASTM C109 Blasted Steel 1 ct. 10,000 – 13,000 psi Hardness ASTM D2240 Blasted Steel 1 ct. 84 Shore “D”
  • 4. 4. PRODUCT DATA SHEET DX-5400 CURE SCHEDULE & RE-COAT WINDOW TEMPERATURE MINIMUM RE-COAT MAXIMUM RE-COAT RETURN TO SERVICE 10°C (50°F) 8 hours 24 hours 7 days 25°C (77°F) 3 hours 12 hours 24 hours 60°C (140°F) 30 minutes 30 minutes 4 hours DRY TO TOUCH: 4 hours at 25°C (77°F) * Return to service - aqueous/hydrocarbon immersion DYNESIC TECHNOLOGIES produces exceptional chemically engineered coatings, adhesives and sealants offering premium corrosion protection, while being safe for the environment and user friendly. Dynesic Technologies can be found protecting steel, ductile and concrete substrates worldwide. PO Box 326 Mt. Aetna PA 19544 Website:www.proaccorp.com Dale Stauffer Sales Engineer Office:717-933-9475 Cell: 717-644-7616 Email: dstauffer@proaccorp.com