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DMC Siemens Automation Summit 2014 Presentation: Extending S7 PLC Through WinAC

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In this presentation, Alex Krejcie discusses extending S7 PLC through WinAC.

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DMC Siemens Automation Summit 2014 Presentation: Extending S7 PLC Through WinAC

  1. 1. Restricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/summit Automation Summit A User Conference - June 23 – 25, 2014
  2. 2. Restricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/summit Alex Krejcie Extending S7 PLC through WinAC
  3. 3. Presenter Info Alex Krejcie Project Engineer Siemens Certified Professional M.S. in Mechanical Engineering University of Illinois in Urbana-Champaign B.S. in Mechanical Engineering University of Illinois in Urbana-Champaign With DMC since 2011
  4. 4. DMC Company Profile Industries Served: Automotive Chemical and Food Processing Electronics/Semiconductor Hydraulics Laboratory Testing Machine Tool Material Handling Metal Converting Packaging Pharmaceutical Printing & Textiles Established in 1996, offices in Chicago, Boston & Denver & customers throughout the world employees & growing 70+
  5. 5. MANUFACTURING AUTOMATION & INTELLIGENCE PLC Programming Motion Control Engineering & Servo Systems HMI & SCADA Expertise Intelligent Data & Web Based Systems Vision Inspection Expertise Robotics
  6. 6. TEST & MEASUREMENT AUTOMATION NI FPGA LabVIEW Development Test Stand Design Machine Vision Data Analysis & Reporting NI Real-Time
  7. 7. CUSTOM SOFTWARE & HARDWARE DEVELOPMENT PC Application Development Product Development Web Application, iOS, Android & App Development Embedded Design & Programming SDK, API & Driver Development Database Systems
  8. 8. MICROSOFT CONSULTING SERVICES 10 10 5 5 INDIVIDUAL CERTIFICATIONS
  9. 9. Agenda • WinAC Features • WinAC ODK • Advantages and Applications • Questions?
  10. 10. If your PC can do it, so can your PLC
  11. 11. PLC vs PC
  12. 12. What is WinAC?
  13. 13. What is WinAC PC with a PLC heart
  14. 14. Features
  15. 15. Features • STEP 7 V5.x and TIA Portal compatibility
  16. 16. Features • Virtual Panel
  17. 17. Features Nanobox Microbox Rack Mount Panel PC Any standard PC
  18. 18. Features • Profibus/Profinet onboard
  19. 19. Features • Real-time deterministic processing • Safety Rated (WinAC RTX F) EN 954-1 -> Cat. 4 IEC 62061 -> SIL 3 EN ISO 13849-1 -> PL e
  20. 20. Features
  21. 21. Features?
  22. 22. Features • Kernel Level Implementation
  23. 23. WinAC ODK
  24. 24. WinAC ODK
  25. 25. WinAC ODK ODK CCX - Custom Code eXtension SMX - Shared Memory eXtension CMI - Controller Management Integration
  26. 26. WinAC ODK CMI • Controller Management Integration (CMI) provides the WinAC control panel functions for PC applications Functions • Connect to PLC • Check Supported Features • Get/Set Attributes • Mode (Run/Stop) • LEDS • AutoStart • Memory Card File • Register for Changes
  27. 27. WinAC ODK SMX • Shared Memory eXtension (SMX) exchanges data fast between WinAC and the Windows application
  28. 28. SMX Pros • Fast! • Simple to Implement • Behaves like I/O Cons • Limited to 4KB Input and 4KB Output • Memory is Read-Only and Write-Only • No Data Consistency
  29. 29. WinAC ODK CCX • Custom Code eXtension (CCX) calls high-level language routines from the WinAC control program
  30. 30. CCX Pros • Flexible • Choice of Operation  Synchronously  Asynchronously  Continuously • Data Consistency • Access to Data Blocks Cons • More Complex • Slower
  31. 31. Windows vs Real-Time Core Windows (dll) Real-Time (rtss/rtdll)
  32. 32. Languages Windows (dll) • C# • VB • C/C++ Real-Time (rtss/rtdll) • C/C++ • Matlab Plugin (C++)
  33. 33. Advantages and Applications
  34. 34. Advantages and Applications Totally Integrated Device Integration Database Access .NET Framework Web Services Simplified Development
  35. 35. Totally NOT Integrated
  36. 36. Totally Integrated
  37. 37. Totally Integrated
  38. 38. Device Integration
  39. 39. Device Integration USB devices/converters • C/C++ rtdll/dll direct to driver
  40. 40. Device Integration PCI Cards • C/C++ logic to device • Fieldbus Cards • Hilscher, ESD, IXXAT • Data Acquisition • ADDI-Data, United Electronic Industries, National Instruments
  41. 41. Device Integration Bluetooth Anki demo • C# communication logic <-> Bluetooth 4.0 USB dongle
  42. 42. Database Access C# application with .NET Library or LINQ to SQL • Log and/or retrieve complex data • Can replace OPC Server with bridge to database, or HMI plugins • Multiple databases local and/or remote • Different management systems (SQL, Oracle, MySQL etc.)
  43. 43. .NET Framework WPF/Win Forms/DirectX User Interface • Completely Customizable • Much higher development cost!
  44. 44. .NET Framework Background Services • WCF (Windows Communication Foundation) • Allows remote connection by other computers/processes • System and File Access • Complex Algorithms (math packages) • Lookup Tables • Large Memory Requirements
  45. 45. Web Services • Headless ASP.NET website acting as an HMI • Email Alerts • Access to website APIs (google voice commands) • Post to your twitter feed or share your machines status on Facebook!
  46. 46. Simplified development Wide support of windows drivers and applications Large knowledgebase of “conventional” programming languages
  47. 47. Simplified development Easy conversion between existing projects and examples Large pool of experienced developers and support
  48. 48. Simplified development Separation of concerns “DO_SOMETHING_AWESOME!”
  49. 49. Final Thoughts DMC collectively has 10,000+ hours of experience working on the WinAC platform. It’s not the right solution for every project, but for the ones it’s right for, it is so right.
  50. 50. If your PC can do it, so can your PLC …with WinAC!
  51. 51. Questions?
  52. 52. Restricted © Siemens Industry, Inc. 2014 All rights reserved. usa.siemens.com/summit Alex Krejcie 312.255.8757 (ext. 129) Alex.Krejcie@dmcinfo.com www.dmcinfo.com

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