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Induction Integrity Verification System
Thermographic solutions for the pharmaceutical industry
DIR’s I2VS is the first in industry 100% in-line inspection system for induction sealed bottles and jars
that is non-intrus...
Contact DIR Headquarters
info@dir-technologies.com
See if I2
VS is right for you in 3 easy steps
Send samples of your
prod...
MATAM Industrial Park, Matam Towers 3, 6F, Haifa 3190501, Israel
info@dir-technologies.com  +972 (4) 8501190  www.dir-tech...
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DIR Technologies | Induction Integrity Verification System (I2VS) brochure

DIR’s I2VS is the first in industry 100% in-line inspection system for induction sealed bottles and jars that is non-intrusive and does not result in production slowdown. A quantum leap from sampling to monitoring every single package – the system goes a step further to provide process control by indicating not only if an issue occurs, but what caused it, giving the opportunity to amend in real time.

For more info go to: www.dir-technologies.com

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DIR Technologies | Induction Integrity Verification System (I2VS) brochure

  1. 1. Make a change Induction Integrity Verification System Thermographic solutions for the pharmaceutical industry
  2. 2. DIR’s I2VS is the first in industry 100% in-line inspection system for induction sealed bottles and jars that is non-intrusive and does not result in production slowdown. A quantum leap from sampling to monitoring every single package - the system goes a step further to provide process control by indicating not only if an issue occurs, but what caused it, giving the opportunity to amend in real time. What is it? The I2VS combines high end thermal imaging normally used in the defense industry with sophisticated analysis algorithms and proprietary IP to provide real time integrity monitoring of every single bottle on the packaging line – at the speed of the machine throughput. Inspection is “hands off”, non-invasive and non-destructive. Nothing is projected at the product; the I2VS reads and analyzes the inherent heat signature of the cap's liner (which is amplified directly after induction). The I2VS is compatible with most bottle and caps sizes and types and can be easily integrated in to almost any packaging line. How does it work? Induction Integrity Verification System Bottle scanned by I2VS I2 VS detects through the closed cap Overheated (burnt cap) Missing foil Untorqued cap Bent or misaligned foil Crooked or loose capDamaged lip Underheating (cold soldering)
  3. 3. Contact DIR Headquarters info@dir-technologies.com See if I2 VS is right for you in 3 easy steps Send samples of your product for feasibility testing at DIR HQ. Test Discuss your needs and goals with the I2VS Product Manager. Consult Should you feel the need, for a modest fee, DIR will arrange a trial on your packaging line, enabling you and your team to witness the capabilities and benefits of I2VS. This is simple to set up and requires minimal changes or slowdown of packaging lines. Prove Ultimate quality assurance of primary packaging induction sealing – 100% inspection Unprecedented process control – Discover and fix potential problems in real time Fast – No slow-down of the packaging line Tamper evidence integrity verification Detects when the cap is not fully closed, indicating that the child resistant mechanism will not be effective Reduce customer complaints Designed for simplicity – Sophisticated technology engineered to minimize human error, easy GUI, simple user interface Non-interfering, non-degrading inspection – integrity analysis is done through the cap ROI – Cuts costs inherent in sampling methods, minimizes waste (time, work-backs, materials and labor) Reports enable statistical process control of the induction sealing process over time Brand integrity – Assurance that brand standards are upheld on the packaging line Why do I need I2 VS? 2000 0.5 1.0 1.5 2.0 Torquer problem identified Torquer problem solved 4000 6000 8000Number of bottles Torquer related parameter 10,000 12,000 Bottles rejected (red), problem analyzed, torquer fixed and rejections returned to acceptable levels Batch continued - normal rejection level > Trend analysis example
  4. 4. MATAM Industrial Park, Matam Towers 3, 6F, Haifa 3190501, Israel info@dir-technologies.com +972 (4) 8501190 www.dir-technologies.com Because sampling isn’t enough. in-line inspection DIR Technologies is the developer and provider of first-in-industry thermography based inspection solutions for pharmaceutical primary packaging quality assurance and process control. DIR solutions offer a quantum leap from commonly used methods of sampling by providing 100% in-line, non-intrusive inspection that does not result in production slowdown.

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