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Session ID:
Prepared by:
IIoT and JDE
Connecting Software and Machines
to Automate the Shop Floor
104370
Chris Misztur & S...
IIoT – What is this new thing?
2
The	Big	Secret
IT’S	NOT	NEW!
Get	Data
From	Here
Move	It
Here
To	display	
It	here
We’ve	be...
IIoT
3
Why	So	Popular	Now?
New	Technologies	Make	It	Easier	
and	Cheaper
Equipment
Special	Data	Network
Mod	+
DH	Highway	+
...
IIoT
4
Why	So	Popular	Now?
New	Technologies	Make	It	Easier	
and	Cheaper
Equipment
Enterprise
Now Middleware
Toward IIoT Standardization
5
*DMDII
*Fraunhofer
6
• Established 2010
• Internal lean manufacturing training
• Employee empowerment
• Operator = doing + thinking
• Lean Ma...
7
Our Approach to IIoT
SupervisionIntegration
• sensing
• intelligent
• interconnected
INDUSTRIAL	PROCESS
8
Our Approach to IIoT
Messaging
Integration
Analysis
Factory [1…N]
Knowledge
Manufacturing	Data
Information
Data	Center
E...
9
Our Approach to IIoT
Connect
Collect
CombineCompute
Convey
5C
Connect
10
ComputeCollect ConveyCombine
5C Approach to IIoT
11
• Connecting Existing
Equipment to the Network
• Most New Equipment
Enabled
• Older Equipment has
cheap ways to
connect...
12
Combine Compute ConveyCollectConnect
5C Approach to IIoT
Remote	HMI
13
Serial	Devices
• Counting
• Displaying Parameters
• Storing and Returning
Operational ‘Static’ Data
• Work Order
• Oper...
Combine Compute ConveyCollectConnect
5C Approach to IIoT
14
Manufacturing	Data
Operational	Data
User	Input
15
• XML	messaging	platform
• Microsoft	SQL	backed
• Receive	and	send	ports
• Orchestrations	
• XLANG/s	BPEL
• Messaging	l...
(typical	development	scenario)
Combine Compute ConveyCollectConnect
5C Approach to IIoT
16
Combine Compute ConveyCollectConnect
User	Feedback
Internal	/	External	Reporting
Integration	to	other	enterprise	systems
5...
18
IIoT Put Into Practice
Supporting Implementation
of JD Edwards Throughout
the Enterprise
19
Project(s)
• Implementation	of	JD	Edwards	across	enterprise
• Began	in	2014
• Plant	at	a	time
• Implemented	two	plants	...
Where We’re At Today
Outside	Processing	Outbound
Container	 of	
parts	are	scaled	
and	bin	
scanned
Production	Reporting
Bi...
Where We’re At Today
Outside	Processing	Outbound
• IIoT Gateway	used	to	Communicate	with	Scales
• HTTP
• JDE	Communication...
Where We’re At Today
Production	 Reporting
PLC	Monitors	
machine	
production
Production	Reporting
PLC	Counting	Production
...
Where We’re At Today
R&D
.
HMI
Scan	Work	
Order
Test	Specs
IoT	Gateway
Test	
Equipment
Run	Command
24
24
Recommended Reading
25
Scott	Masker
smasker@maclean-fogg.com
Chris	Misztur
cmisztur@maclean-fogg.com
smasker@mriiot.com cmisztur@mriiot.com
Ke...
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IIoT and JD Edwards

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Connecting Software and Machines to Automate the Shop Floor

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IIoT and JD Edwards

  1. 1. Session ID: Prepared by: IIoT and JDE Connecting Software and Machines to Automate the Shop Floor 104370 Chris Misztur & Scott Masker
  2. 2. IIoT – What is this new thing? 2 The Big Secret IT’S NOT NEW! Get Data From Here Move It Here To display It here We’ve been doing that for years
  3. 3. IIoT 3 Why So Popular Now? New Technologies Make It Easier and Cheaper Equipment Special Data Network Mod + DH Highway + Serial Frankenstein Computer Expensive Specialty Cards Special Drivers Expensive Software Enterprise Server Before
  4. 4. IIoT 4 Why So Popular Now? New Technologies Make It Easier and Cheaper Equipment Enterprise Now Middleware
  5. 5. Toward IIoT Standardization 5 *DMDII *Fraunhofer
  6. 6. 6 • Established 2010 • Internal lean manufacturing training • Employee empowerment • Operator = doing + thinking • Lean Manufacturing • Executive backed operational transformation information technology • ERP implementation • Not only a support department • Value add opportunities • Innovation • Waste elimination • Process stability joint effort Our Meaning of IIoT / Industry 4.0
  7. 7. 7 Our Approach to IIoT SupervisionIntegration • sensing • intelligent • interconnected INDUSTRIAL PROCESS
  8. 8. 8 Our Approach to IIoT Messaging Integration Analysis Factory [1…N] Knowledge Manufacturing Data Information Data Center ERP Manufacturing Data Operational Data
  9. 9. 9 Our Approach to IIoT Connect Collect CombineCompute Convey 5C
  10. 10. Connect 10 ComputeCollect ConveyCombine 5C Approach to IIoT
  11. 11. 11 • Connecting Existing Equipment to the Network • Most New Equipment Enabled • Older Equipment has cheap ways to connect Combine Compute ConveyCollectConnect 5C Approach to IIoT
  12. 12. 12 Combine Compute ConveyCollectConnect 5C Approach to IIoT Remote HMI
  13. 13. 13 Serial Devices • Counting • Displaying Parameters • Storing and Returning Operational ‘Static’ Data • Work Order • Operator • Shift • Some things can collect many data points some may only collect one • Collection Frequencies and Standards Combine Compute ConveyCollectConnect 5C Approach to IIoT
  14. 14. Combine Compute ConveyCollectConnect 5C Approach to IIoT 14 Manufacturing Data Operational Data User Input
  15. 15. 15 • XML messaging platform • Microsoft SQL backed • Receive and send ports • Orchestrations • XLANG/s BPEL • Messaging language • C# expression ü File ü FTP (FTPS) ü HTTP(s) ü MSMQ ü POP3 ü SFTP ü SMTP ü SOAP ü WCF ü SB-Messaging ü MQSeries ü SharePoint ü TCP-IP Socket ü Oracle ü SAP ü PeopleSoft ü JD Edwards ü LDAP ü JMS ü RSS ü SSH ü AMQP ü XMPP ü Salesforce ü Dynamics CRM ü Google ü Twitter ü Facebook ü Fax ü PowerShell ü ZeroMQ Combine Compute ConveyCollectConnect 5C Approach to IIoT
  16. 16. (typical development scenario) Combine Compute ConveyCollectConnect 5C Approach to IIoT 16
  17. 17. Combine Compute ConveyCollectConnect User Feedback Internal / External Reporting Integration to other enterprise systems 5C Approach to IIoT 17 Trending
  18. 18. 18 IIoT Put Into Practice Supporting Implementation of JD Edwards Throughout the Enterprise
  19. 19. 19 Project(s) • Implementation of JD Edwards across enterprise • Began in 2014 • Plant at a time • Implemented two plants with little to no integration and lower volume • Currently working on high volume components plant • Integration with piece count scales, test equipment using IIoT Current Future • More automation at the equipment level • Moving away from scale counting to piece counting through IIoT methods • Integration with other systems • Cebos • Q-Das
  20. 20. Where We’re At Today Outside Processing Outbound Container of parts are scaled and bin scanned Production Reporting Bins Scanned Verify Load Custom BSFN determines if Outside Op Next F55??? IIoT Gateway Routing Tag Truck Load Selected BOL Printed UKID Tag Printed Tag Printed Placed On Bin 20
  21. 21. Where We’re At Today Outside Processing Outbound • IIoT Gateway used to Communicate with Scales • HTTP • JDE Communication with Nice Label Automation Server via SQL • Hand Scanner Communicating With JDE • Telnet 21
  22. 22. Where We’re At Today Production Reporting PLC Monitors machine production Production Reporting PLC Counting Production Custom BSFN determines if Outside Op Next Interop Table
  23. 23. Where We’re At Today R&D . HMI Scan Work Order Test Specs IoT Gateway Test Equipment Run Command 24
  24. 24. 24 Recommended Reading
  25. 25. 25 Scott Masker smasker@maclean-fogg.com Chris Misztur cmisztur@maclean-fogg.com smasker@mriiot.com cmisztur@mriiot.com Kepware Proxy Source http://MRIIOT.COM/kepware-proxy

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