Foam Design approaches each project by qualifying requirements such as military specifications, quality standards and work relentlessly to exceed your requirements of new and existing materials. We provide a top notch customer service and engineer team that is working for you every step of the way. We thrive on the projects that our competition

1. CAPABILITIES STATEMENT
0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731
(WBENC) Certified
Woman-Owned Business
Certification Number
2005128756
NAICS Codes:
326150:
Urethane and other foam products
(except polystyrene)
326199:
All other plastics
product manufacturing.
DUNS: 07-132-4479
ITAR Registered Code M35304
Cage Code: 1T579
EIN: 61-0865119
IS0-9001:2008 & AS9100C
Registration #C2015-00023
Federal Government System
for Award Management (SAM)
FOAM DEMANDS – AND REWARDS – PRECISION.
3 Year recipient of the GOLD Boeing Supplier Excellence Award
Orbital ATK Growth Supplier Award for Outstanding Performance
3 year Small Business Supplier of the Year award for General Dynamics
Ordnance and Tactical System Large Caliber Ammunition
On-Time Delivery. Every Time.
Foam Design offers solutions for all facets of today’s ever changing
commercial and industrial landscape. From start-ups to established
industries, we work relentlessly to exceed your requirements.
Founded in 1974, Foam Design has been converting foam and
surpassing our clients expectations for over 42 years.
Ordnance and Tactical System Large Caliber Ammunition

2. Five-Axis Water Jet Cutting
Five-Axis Milling
Horizontal Wire Profile Cutting
Vertical Wire Profile Cutting
Die Cutting
Post Molding Cross-Linked PE
Foam Convoluting
RIM Urethane Molding
Reticulated PU Fabrication
Slitting and Skiving
Foam Tube Forming
Lamination – Heat/Adhesive
MANUFACTURING
CAPABILITIES
HEADQUARTERS
Lexington, Kentucky
125,000 Sq/Ft Facility
0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731
PRECISION PARTS
Our conversion capabilities and design expertise provide defense and
aerospace customers with foam solutions for mission critical devices that
require intricate parts cut to precise tolerances.
DEFENSE AND MUNITIONS
Foam Design specializes in designing and fabricating foam components used in
aerospace and munitions industries. Every solution is customized by a high level
of expertise in design, knowledge of materials and process.
AVIATION PRODUCTS
Advanced composite aircraft depend on precision manufactured foam pieces.
From fuel tank protection to sound abatement, we build the foam parts that
support next generation aerospace.

3. Reticulate Foams
Rigid Urethane Molding
Melamine Foam
HDPE
UHMW
100% Compostable Packing
Acoustical Foam
Water Filtration Foam
Petroleum Absorbing Foams
Rubber and Neoprene
Ethafoam
Military Grade Ethafoam
Zotefoams
Crosslink (XLPE)
Plastic Corrugated
Expanded Polypropelene
Expanded Polyethylene
Expanded Polystyrene
EVA cross-linked foams
Polyurethane
FEATURED
MATERIALS
0ffice: 859-231-7006 Foam Design.com Fax: 859-231-7731
444 Transport Ct Lexington Ky 40511
42 YEARS OF MILITARY CUSHIONING EXCELLENCE
Our experienced and knowledgeable engineers can create custom
foam interiors to fit any plastic or metal containers – from the most
basic container models to the latest design. Based on your products
weight, fragility factor, shock and vibration allowance, we strategically
match each product to a certain foam density to optimize its fit, shock
absorption and the overall weight of the package.We specialize in
custom manufacturing to your print’s exact specifications.
Case Services & Capabilities
Custom Manufacuring
Design Custom Inserts
Die Cutting
Water Jetting
Wire Cutting
Engraving
Assembling
CNC Milling
NOTES