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2022 Warm Mix Asphalt presentation by Ashley Batson

California Asphalt Pavement Association
Mar. 28, 2023
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2022 Warm Mix Asphalt presentation by Ashley Batson

  1. Utilizing Chemical WMA to Achieve Sustainability Goals and Reduce Emissions Ashley R. Batson Manager of Government Relations, Road Construction Ingevity Corporation 1
  2. Introduction Brief History of WMA Current Use of WMA Utilizing Chemical WMA to Reduce Emissions Utilizing Chemical WMA to Reach Net Zero Goals Economic Benefits to WMA How Do We Implement True WMA? Agenda
  3. Introduction 1
  4. California’s Climate Goals Image Source: CARB Website • Reduce GHG Emissions below 40% of 1990 Levels by 2030 • Reduce GHG Emissions below 80% of 1990 Levels by 2050 • 2022 Draft Scoping Plan seeks to achieve Carbon Neutrality by 2045 What can the asphalt pavement industry do to help reduce emissions?
  5. Brief History of WMA 2
  6. Data taken from NAPA’s “Asphalt Pavement Industry Survey on Recycled Materials and Warm-Mix Asphalt Usage: 2019” NAPA Survey on WMA Usage 0 20 40 60 80 100 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020 WMA Technology Usage (%) Percentage of WMA Placed by Technology Type Production Plant Foaming Chemical Additive Organic Additive Additive Foaming NAPA Released Survey in March 2022
  7. NAPA Survey on WMA Usage 7 WMA technology is in ≈50% of our asphalt tonnage. BUT… is it really WMA if we haven’t reduced temps?
  8. Current Use of WMA 3 Click to add text Click to add text
  9. ❑ Cheap Insurance ❑ Improved compaction ❑ Density bonus ❑ Reduce rollers ❑ Cold Weather Paving ❑ Start earlier – pave longer ❑ Long Haul – Better Silo Storage ❑ Reduced Absorption – Lower AC Content ❑ Liquid Anti-Strip and Lime replacement ❑ Increased recycle usage – improved workability ❑ Decrease mix temperature ❑ Reduced thermal segregation ❑ Longer binder life ❑ Reduced fuel consumption ❑ Reduced emissions ❑ BMD Current Use of WMA
  10. Utilizing WMA to Reduce Emissions 4 Click to add text Click to add text
  11. Emerging Industry Issues 11 • Environmental Justice Concerns (Plant Odors and Visible Emissions) • Buy Clean/ GHG Reduction Initiatives/Requirements • Improving Long-term Performance • BMD Migration • HMA to WMA Conversions
  12. OSHA Hazard Mitigation OSHA Hazard Mitigation "Hierarchy of Control"
  13. Higher Production Temps = Increased Emissions 13
  14. Fugitive Emissions at the Plant HMA @ 315°F WMA @ 260°F
  15. Mitigation vs Prevention HMA @ 315°F WMA @ 260°F
  16. Emissions Reductions Benefits with True WMA 16 Run #4 325F AVG Mix Temp Run #1 AVG 305F Mix Temp APT Device Run #2 280F AVG Mix Temp Run #3 260F AVG Mix Temp
  17. Fugitive Emissions – Visible Particulate Matter 85.3 71.0 7.5 11.9 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 Top of Silo Load Out Concentration, mg/m³ Average Particulate Matter (PM10) Emitted over 1-Hour Run 315°F 260°F 0 20000 40000 60000 80000 100000 120000 0 10 20 30 40 50 60 Concentration, µg/m³ Time, minutes Comparison of HMA and WMA Particulate Matter (PM10) Emissions on Top of Silo 315°F 260°F
  18. Fugitive Emissions: Load Out 12.1 7.8 3.8 80.5 41.9 11.1 0.0 10.0 20.0 30.0 40.0 50.0 60.0 70.0 80.0 90.0 340°F 295°F 255°F Total PPM Day 1: Load Out PM 1 PM 2.5 1.7 0.9 1.0 11.5 4.7 2.8 0 2 4 6 8 10 12 14 340°F 295°F 255°F PPM Day 1: PPM/Load Out PM 1 PM 2.5
  19. Fugitive Emissions: Paver 39.4 22.5 13.6 88.8 34.4 19.8 0 10 20 30 40 50 60 70 80 90 100 340°F 295°F 255°F Total PPM [1hr] Fugitive Emissions: Paver PM 1 PM 2.5 0.66 0.38 0.23 1.48 0.57 0.33 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 340°F 295°F 255°F PPM/Min Fugitive Emissions: Paver PM 1 PM 2.5
  20. WMA Environmental Benefits –Fugitive Emissions 20 -66% -48% -61% -14% -86% -78% -47% -100% -80% -60% -40% -20% 0% Chute Load Out Paver Screed Concentration (PPM/Min) Fugitive Emissions (PM 2.5) Reduction by Temperature 295°F 250°F -78% -81% -73% -41% -65% -61% -100% -80% -60% -40% -20% 0% Auger Box Hopper Screed Silo #2 Silo #3 Top of Silo Concentration, PPM Fugitive Emissions (PM2.5) Reduction by Temperature 260°F Reduction from 340°F Reduction from 320°F
  21. WMA Environmental Benefits – Stack Emissions 21 -17% -70% -9% -33% -12% -79% -28% -35% -100% -80% -60% -40% -20% 0% PM CO NOx VOC Concentration (lb/hr) Stack Emissions Reduction by Temperature 295°F 250°F Ohio - 2021 Utah - 2022 Reduction from 340°F Reduction from 325°F -33% -45% -28% -48% 12% 10% -5% 1% -60% -40% -20% 0% 20% PM CO NOX VOC Concentration, lb/hr Stack Emissions Reduction by Temperature 260°F 325°F with lime
  22. Utilizing WMA to reach Net Zero Goals 5 Click to add text Click to add text
  23. 23 Our Industry Needs Leaders…
  24. Ingevity Environmental Product Declarations
  25. What does the future look like? 250º 200º 350º 300º HMA True Warm Mix Hot WMA 275º 225º 325º
  26. Our Path to Net Zero 26 0% 20% 40% 60% 80% HMA Foam Evotherm 3G Evotherm DAT Evotherm ET CCPR CIR Percent Reduction in CO 2 e CO2e Reduction (%) for WMA Technology 15-30% 40-50% 250 - 280°F <100°F 30-40% 230 -260°F 190 -220°F 40-60% <100°F 75-90% <10% >285°F
  27. • BMD is coming… WMA will help! • True WMA improves Ideal CT • Binder Tests (ΔTc) improves significantly at True WMA production and conditioning temperatures (< 275° F) • Hamburgs are typically as good, or better, with chemical WMA • True WMA is more cost-effective & more sustainable than REDUCING RAP, INCREASING AC or ADDING REJUV to meet BMD requirement—all of which improve your mix EPD • Pavement life extension of 20-30% when temperatures are reduced by at least 50F—all of this leads to a more sustainable asphalt pavement WMA within BMD Framework
  28. Economic Benefits to WMA 6
  29. How do we implement True WMA? 7 Click to add text Click to add text
  30. Federal Funding for Sustainable Pavements • IIJA’s Carbon Reduction Program – $6.4B over 5 years • $555.2M for California over 5 years – FHWA Guidance made pavements eligible: • “Sustainable pavements technologies that reduce embodied carbon during the manufacture and/or construction of highway projects could be eligible for CRP if a lifecycle assessment (LCA) demonstrates substantial reductions in CO2 compared to the implementing Agency’s typical pavement-related practices. The LCA Pave Tool can be used to assess the CO2 impacts of pavement material and design decisions.” • Numerous other federal programs incentivize sustainable construction practices • CalTrans awarded FHWA Climate Challenge funds for a project that includes quantification of emissions for HMA vs WMA to be completed in 2 years.
  31. Agency Options DOT pays for WMA as a separate line item. Similar model to asphalt binder in SC or LAS in TN Line Item Pay WMA Temperature Specifications $1/ton Bonus < 290° Production Temperature $2/ton Bonus < 270° Production Temperature Road Owner Specifies Max Production Temperature Incentive Specifications
  32. • California goals—a, b, c, d, • Here is a proven technology which can make an impact today…how do we get there? • CalTrans Climate Challenge Project with Goal to obtain funding for Low Temperature Asphalt • Industry Partnerships to Compare HMA vs WMA and collect emissions and fuel data • Reduced Temperature Incentive Spec Development • Additional WMA Data Collection - Fugitive Emissions Next Steps
  33. True WMA Is Good For Our… • People • Planet • Performance • Profitability
  34. Questions Ashley Batson Manager of Government Relations, Road Construction (803)-730-0571 Ashley.batson@ingevity.com
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