www.cmafh.com

Field Service, Repair, Reman,
Rebuild & Field Programming
services at your location
After Hours Service, Ca...
Onsite Hydraulic Repair and Troubleshooting
n	 Machine repair & troubleshooting at your location
n	 Factory trained and ce...
Electric Machine Control System Support
M
 achine control system design
I
 nstallation  startup services
2
 4 hour automat...
CASE STUDY...

Upgrade and Rebuild of 1960’s era
Forging Press Manipulator Control

We were recently contacted to work on ...
Upcoming SlideShare
Loading in …5
×

Service and Repair Capabilities

386 views

Published on

Published in: Technology
  • Be the first to comment

  • Be the first to like this

Service and Repair Capabilities

  1. 1. www.cmafh.com Field Service, Repair, Reman, Rebuild & Field Programming services at your location After Hours Service, Call 888-356-3963 Solutions Partner Authorized Distributor Illinois CALL: 630-563-3600 • Wisconsin CALL: 262-781-1815
  2. 2. Onsite Hydraulic Repair and Troubleshooting n Machine repair & troubleshooting at your location n Factory trained and certified technicians n Hydraulic installation & start-up services n Preventative maintenance & evaluation Repair Service n All repairs come with a one year repair warranty n We use genuine factory parts n ach repaired component is thoroughly tested to orginal E specifications n uthorized Repair Center for Bosch Rexroth and A Tokyo Keiki (formerly Tokimec) n e repair most manufacturer's brands of valves, cylinders W components Onsite Hydraulic Fluid Analysis Fill-Up n Complete fluid sample testing, analysis reporting n ISO 17025 A2LA accredited sample processing laboratory n Fast turnaround and follow-up n Fluid fill-up and conditioning n Corrective action planning Machine Guarding Design Installation n achine perimeter guarding for physical enclosures, M guards and barriers n lectro-mechanical safety integration, safeguard devices E n Installation troubleshooting n Safety risk assessment How safe is your equipment? A Machine Risk Assessment will tell you before it is too late. Machine assessments help you comply with current and emerging standards by providing consulting services for safety critical controls. Our solutions can help reduce lost-time accidents, improve workplace safety and improve employee morale, which will ultimately result in increased productivity. Contact servicerepair@cmafh.com for more information.
  3. 3. Electric Machine Control System Support M achine control system design I nstallation startup services 2 4 hour automation engineering support W e troubleshoot electrical components systems W arranty repair service through original equipment manufacturer W e service the following brands: Rexroth • Indramat • Eaton Controls • Kollmorgen • Danaher •PacSci • and more n all 888-356-3963 for after hours emergency service C n n n n n n 24 Hour Availability n Sales engineers available 24/7 for your convenience n Call 888-356-3963 for after hours emergency service Reman Services n eman for hydraulic systems, manifolds, electrical, servo R motion n complete solution to renew your aging products A n lean components, replace worn parts, function test and C resurface n ature Rexroth drive systems have options Reman and M Reman Plus n ll reman services come with a new warranty A Solutions for aging machines REMAN REMAN PLUS n Cleaning the components n Supply of repair material n Replacing the wearing parts n Warranty of up to 5 years n Use of original spare parts n 24 Month Warranty n Function operation test n Re-lacquering of motors n 24 Month Warranty Remanufactured drives ensure product availability for an additional five years beyond end of life.
  4. 4. CASE STUDY... Upgrade and Rebuild of 1960’s era Forging Press Manipulator Control We were recently contacted to work on an upgrade and rebuild of a 1960’s era forging manipulator. The old system consisted of two 125 hp motors coupled to fixed displacement pumps with accumulator stands and line-mounted, hand operated control valves. The Solution CMAFH developed a new system design utilizing some of the old system’s rebuilt / repaired components for a significant cost savings through our repair facility. We rebuilt three Bosch Rexroth hydraulic motors and repaired five Hydac accumulators. CMAFH provided new Bosch Rexroth pumps and designed and built two custom ductile iron manifolds for fewer leak points. We incorporated Bosch Rexroth proportional controls and Sun Hydraulic cartridge valves, all pre-wired to a junction box for ease of installation. CMAFH also provided new drawings and documentation. Custom Manifold 1: CMAFH designed custom ductile iron manifold (40x12x12) incorporating Bosch Rexroth proportional controls with on board elctronics and Sun Hydraulics cartridge valves for smooth and precise control of the up/down, traverse, and rotate functions. Manifold utilizes SAE and 4 bolt flange connections to minimize leaks, with all of the proportional valves wired (using shielded cable) to a junction box. Built to Last another 50 years The new system utilizes horsepower limiting controls to keep the horsepower requirements within the 125 hp motors while providing a 40% increase in flow. The new control manifold now consists of complete on-board electronic proportional valves for precise control of the operation via joysticks back at the remote operator station. CMAFH also designed an offline filter/cooling loop to keep the system clean and cool for many years to come. Custom Manifold 2: CMAFH designed custom ductile iron manifold (40x12x12) incorporating Bosch Rexroth high flow DIN style logic and directional control valves, which control the clamp, side shift and anti-sway function. Manifold utilizes SAE and 4 bolt flange connections to minimize leaks, with all 120 volt valves wired to a junction box. Main Distribution CenteRS BRANCH OFFICES 1000 Muirfield Drive Hanover Park, IL 60133 phone: (630) 563-3600 Fax: (630) 563-3850 Rockford, IL Tel. (815) 229-7602 Fax (815) 229-7905 Peoria, IL Tel. (309) 697-7005 Fax (309) 697-8576 3265 Gateway Road, Suite 300 Brookfield, WI 53045 Phone: (262) 781-1815 Fax (262) 781-2521 Green Bay, WI Tel. (920) 336-7620 Fax (920) 336-7610

×