INDEXABLE MILLING

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INDEXABLE MILLING

  1. 1. HOW TO READ THE STANDARD OF INDEXABLE MILLING a How this section page is organized zOrganized according to the face milling cutting mode. (Refer to the index on the next page.) SCOPE OF AVAILABLE WORK MATERIAL provides a graph depicting the scope of the available work material for machining. PRODUCT FEATURES CORNER ANGLE ICON TYPE/ APPLICATION ICON NAME OF represents available PRODUCT machining applications, APPLICATION such as finishing CUTTING MODE ICON STANDARDS FOR and roughing. represents available cutting APPLICABLE INSERTS modes, such as face milling indicates stock status, PRODUCT and shoulder milling. dimensions, etc. for SECTION GEOMETRY applicable inserts. INDEXABLE MILLING FACE MILLING <GENERAL CUTTING> Finishing Roughing Fig.1 ø50 øD12 øD9 ø80, ø100 only Fig.2 ø125 øD12 øD9 L8 ø63 W1 L8 W1 ASX445 Fig.1 øD12 Fig.2 øD12 ø80 L7 øD9 øD9 ø100 L8 L7 L8 ø50 W1 ø80 W1 L1 L1 ø63 ø100 ap L7 Light Alloy Cast Iron Carbon Steel · Alloy Steel Stainless Steel Hardened Steel ap L7 ø125 L1 L1 ø160 øD8 ap ap 45° øD8 øD1 øD1 45° øD8 øD8 øD2 øD2 øD1 45° øD1 45° a Precision inexpensive mould- øD2 øD2 Fig.3 øD12 Fig.4 øD12 ed type 20°positive insert. Fig.3 øD12 Fig.4 øD12 ø160 øD9 ø200 ø177.8 (ø315 only) L8 ø101.6 ø177.8 W1 ø22 (ø315 only) a Screw-on type. ø200 øD9 ø315 ø101.6 ø250 ø315 ø101.6 øD9 L8 M16 ø18 øD9 L8 W1 a A wide range of chip ø18 L7 ø250 L8 M20 W1 ø18 ø22 W1 L7 L1 breakers. L7 For metric arbor L7 L1 L1 a High rigidity due to carbide L1 ap ap ap ap The cutter bore diameter D9 is indicated in millimetre. shim. øD8 øD8 øD8 øD8 øD1 45° øD1 45° øD1 45° øD2 øD1 45° C H :45° øD2 C H :45° øD2 øD2 A.R :+20° ─ +23° T :+4°49′─ +9°53′ Right hand tool holder only. A.R :+20° ─ +23° T :+4°49′─ +9°53′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ y ARBOR TYPE R.R :-13° ─ -10° I :+22°55′ ─ +23°02′ Right hand tool holder only. Tool Max. Tool Max. Stock Number Dimensions (mm) Stock Number Dimensions (mm) Type Type Weight of Cut Type Weight of Cut Type Depth Depth Order Number (Fig.) Order Number (Fig.) R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) ap (mm) R of Teeth D1 D2 L1 D9 L7 D8 D12 W1 L8 (kg) ap (mm) ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 ASX445-050A03R a 3 50 63.0 40 22 20 11 45 10.4 6.3 0.5 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 -063A04R a 4 63 75.9 40 22 20 11 50 10.4 6.3 0.7 6 1 R08004C a 4 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 -080A04R a 4 80 93.2 50 27 22 13.5 56 12.4 7 1.0 6 1 Coarse Pitch Coarse Pitch R10005D a 5 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 -100A05R a 5 100 113.2 50 32 25 17.5 70 14.4 8 1.6 6 1 R12506E a 6 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 -125B06R a 6 125 138.0 63 40 32 56 80 16.4 9 2.4 6 2 R16007F a 7 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 -160C07R a 7 160 173.0 63 40 29 56 100 16.4 9 3.9 6 3 R20008K a 8 200 212.9 63 47.625 35 140 175 25.4 14 7.9 6 3 -200C08R a 8 200 212.9 63 60 32 135 155 25.7 14 6.7 6 4 R25010K a 10 250 262.9 63 47.625 35 180 220 25.4 14 12.9 6 3 -250C10R a 10 250 262.9 63 60 32 174 200 25.7 14 10.5 6 4 R31514P a 14 315 327.9 63 47.625 40 245 285 25.4 14 22.4 6 4 -315C14R a 14 315 327.9 80 60 57 256.8 285 25.7 14 22.4 6 4 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 ASX445-050A04R a 4 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -063A05R a 5 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08006C a 6 80 93.2 50 25.4 26 38 56 9.5 6 1.0 6 2 -080A06R a 6 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Fine Pitch Fine Pitch R10007D a 7 100 113.2 50 31.75 32 45 70 12.7 8 1.7 6 2 -100A07R a 7 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 R12508E a 8 125 138.0 63 38.1 35 60 80 15.9 10 2.8 6 2 -125B08R a 8 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 R16010F a 10 160 173.0 63 50.8 38 80 100 19.1 11 4.6 6 2 -160C10R a 10 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 R20012K a 12 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 -200C12R a 12 200 212.9 63 60 32 135 155 25.7 14 5.8 6 4 R25014K a 14 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 -250C14R a 14 250 262.9 63 60 32 174 200 25.7 14 10.6 6 4 R31518P a 18 315 327.9 63 47.625 40 245 285 25.4 14 22.2 6 4 -315C18R a 18 315 327.9 80 60 57 256.8 285 25.7 14 22.2 6 4 MILLING MILLING ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 ASX445-050A05R a 5 50 63.0 40 22 20 11 45 10.4 6.3 0.4 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 -063A06R a 6 63 75.9 40 22 20 11 50 10.4 6.3 0.6 6 1 R08008C a 8 80 93.2 50 25.4 26 38 56 9.5 6 1.1 6 2 -080A08R a 8 80 93.2 50 27 22 13.5 56 12.4 7 0.9 6 1 Extra Fine Pitch Extra Fine Pitch R10010D a 10 100 113.2 50 31.75 32 45 70 12.7 8 1.8 6 2 -100A10R a 10 100 113.2 50 32 25 17.5 70 14.4 8 1.5 6 1 R12512E a 12 125 138.0 63 38.1 35 60 80 15.9 10 2.9 6 2 -125B12R a 12 125 138.0 63 40 32 56 80 16.4 9 2.3 6 2 R16016F a 16 160 173.0 63 50.8 38 80 100 19.1 11 4.7 6 2 -160C16R a 16 160 173.0 63 40 29 56 100 16.4 9 3.6 6 3 R20020K a 20 200 212.9 63 47.625 35 140 175 25.4 14 7.8 6 3 -200C20R a 20 200 212.9 63 60 32 135 155 25.7 14 6.5 6 4 R25024K a 24 250 262.9 63 47.625 35 180 220 25.4 14 12.8 6 3 -250C24R a 24 250 262.9 63 60 32 174 200 25.7 14 10.3 6 4 R31528P a 28 315 327.9 63 47.625 40 245 285 25.4 14 21.8 6 4 -315C28R a 28 315 327.9 80 60 57 256.8 285 25.7 14 21.8 6 4 SPARE PARTS z Tool Holder z x *c * Number Shim Shim Screw Clamp Screw Wrench (Insert) Wrench (Shim) x Insert ASX445 STASX445N WCS503507H TPS35 TIP15T HKY35R c * Clamp Torque (N • m) : WCS503507H=5.0, TPS35=3.5 a : Inventory maintained in Japan. SPARE PARTS P 001 L010 TECHNICAL DATA Q001 L011 LEGEND FOR STOCK STATUS MARK PAGE REFERENCE is shown on the left hand page of ·SPARE PARTS each double-page spread. ·TECHNICAL DATA indicates reference pages, including the above, INSERT SEAT LOCATION on the right hand page of each double-page spread. PRODUCT STANDARDS indicates tool types, order numbers, SPARE PARTS stock status (per right/left hand), dimensions, etc. FOR MIILING TOOLS indicates the names of the PHOTO OF PRODUCT applicable spare parts. a To Order : For title product, please specify zorder number and hand of tool (right/left). For insert, please specify zinsert number and xgrade.L000
  2. 2. MILLING TOOLSINDEXABLE MILLING CLASSIFICATION................ L002 CLASSIFICATION OF SCREW-IN TOOLS ... L005 CLASSIFICATION OF END MILLS ... L006 HOW TO SELECT AN END MILL ... L008STANDARD OF MILLINGFACE MILLING DEEP SHOULDER MILLINGASX445...................................... L010 APX4000LONG CUTTING EDGE TYPE ... L062SE445 ........................................ L016 BAP300LONG CUTTING EDGE TYPE ... L047SE545 ........................................ L018 SPX ............................................ L108AHX640W .................................. L020 VFX6 .......................................... L116AOX445 ..................................... L022 DCCC......................................... L113FBP415 ...................................... L023 BALL NOSE END MILLINGSE415 ........................................ L024 SRF,SRB ................................... L118SE515 ........................................ L026 SUF ............................................ L122BF407 ........................................ L028 SRM2 ......................................... L126SG20 .......................................... L029 SRM2&40, &50 .......................... L132FACE MILLING (HIGH FEED) TRM4 ......................................... L134V10000....................................... L149 CHAMFER MILLINGNF10000 .................................... L150 CESP,CFSP,CGSP .................... L136FF3000....................................... L151 T-SLOT MILLINGSHOULDER MILLING TSMP ......................................... L137VOX400 ..................................... L030 SPOT MILLINGASX400...................................... L032 CBJP,CBMP .............................. L138NSE300...................................... L038 SLOT MILLINGNSE400...................................... L040 KSMG ........................................ L139BAP300 ..................................... L044 STLG ......................................... L141BAP300UNDER-CUT TYPE...... L049 VERTICAL FEED MILLINGMULTI FUNCTIONAL MILLING PMC ........................................... L142APX3000.................................... L050 PMF ........................................... L144APX4000.................................... L056 PMR ........................................... L145BAP3500 ................................... L042 QUICK CHANGE TYPEAXD4000 ................................... L064 FP490 ........................................ L152AXD7000 ................................... L067 FP590 ........................................ L153BXD4000 ................................... L072 FE404 ........................................ L154AQX ........................................... L076 SETTING FIXTURE ................... L155AJX ............................................ L084BSP............................................ L092 ARBOR STANDARDSOCTACUT.................................. L094 PMF,PMR ................................ L146ARX ........................................... L098 FOR SCREW-IN TOOLS ........ L147BRP ........................................... L102 Qing SYSTEM ........................ L156 MAXIMUM ALLOWABLE REVOLUTION FOR CUTTER ... L157 LIST OF CUTTING EDGE DIAMETER TOLERANCES ... L158*Arranged by Alphabetical order BXD4000L020 AHX640W L072 L016 SE445 L084 AJX L138 CBJP,CBMP L026 SE515 L022 AOX445 L136 CESP,CFSP,CGSP L018 SE545 L050 APX3000 L113 DCCC L029 SG20 L056 APX4000 L023 FBP415 L108 SPX L062 APX4000 LONG CUTTING EDGE TYPE L154 FE404 L118 SRF,SRB L076 AQX L151 FF3000 L122 SUF L098 ARX L152 FP490 L126 SRM2 L032 ASX400 L153 FP590 L132 SRM2& 40,& 50 L010 ASX445 L139 KSMG L141 STLG L064 AXD4000 L150 NF10000 L134 TRM4 L067 AXD7000 L038 NSE300 L137 TSMP L044 BAP300 L040 NSE400 L149 V10000 L047 BAP300 LONG CUTTING EDGE TYPE L094 OCTACUT L116 VFX6 L049 BAP300 UNDER-CUT TYPE L142 PMC L030 VOX400 L042 BAP3500 L144 PMF L147 ARBORS FOR SCREW-IN TOOLS L028 BF407 L145 PMR L155 SETTING FIXTURE L102 BRP L146 LONG ARBOR FOR PMR / PMF L092 BSP L024 SE415 L001
  3. 3. INDEXABLE MILLING CLASSIFICATION Cutting Corner Appli- Corner Angle, Cutter Work Material Product Name • Shape Features Mode Angle cation Max. Depth of Cut Dia. Light Alloy Cast Iron CarbonSteel Stainless Hardened Alloy Steel, Steel Steel ASX445 a Precision inexpen- ·Ø50 General Cutting General Cutting sive moulded type ·Ø63 ASX445@) 20°positive insert. ·Ø80 a Screw-on type. ·Ø100 45° ·Ø125 (Max. Depth of Cut : 6mm 6 a A wide range of ·Ø160 chip breakers. ·Ø200 ^ L010 45° a High rigidity due to ·Ø250 carbide shim. ·Ø315 SE445 a 20°positive insert. ·Ø80 a High rake angle. ·Ø100 a High rigidity due to SE445@ 5.5 ·Ø125 45° carbide shim. ·Ø160 (Max. Depth of Cut : 5.5mm) ·Ø200 ·Ø250 ^ L016 45° ·Ø315 SE545 a 20°positive insert. Heavy Cutting a High rake angle. ·Ø100 a High rigidity due to SE545@ 7.5 ·Ø125 45° carbide shim. ·Ø160 (Max. Depth of Cut : 7.5mm) ·Ø200 ·Ø250 ^ L018 45° SE415 a 20°positive insert. General Cutting a High rake angle. a High rigidity due to ·Ø80 SE415@ 8.5 carbide shim. ·Ø100 15° ·Ø125 (Max. Depth of Cut : 8.5mm) ·Ø160 ^ L024 15° Face Milling SE515 a 20°positive insert. Heavy Cutting a High rake angle. SE515@ 11.5 a High rigidity due to ·Ø100 15° carbide shim. ·Ø125 (Max. Depth of Cut : 11.5mm) ·Ø160 ^ L026 15° AHX640W a Heptagonal double General Cutting High Feed Cutting High efficiency cutting High Feed Cutting sided insert. ·Ø80 for Cast Iron ·Ø100 40° a Economical 14 cutting edge inserts. ·Ø125 AHX640W 6 ·Ø160 (Max. Depth of Cut : 6mm) a Multi insert design for ·Ø200 high feed machining. ·Ø250 ^ L020 40° ·Ø315 AOX445 a Solid CBN octagonal double sided insert. ·Ø63 AOX445 for cast iron a Economical 16 cutting edge ·Ø80MILLING inserts. 8 ·Ø100 45° (when the depth of cut is 3mm) ·Ø125 (Max. Depth of Cut : 8mm) a For high efficiency roughing ·Ø160 ^ L022 ·Ø200 45° through to finishing. a Easy operation and cleansing. FBP415 a 11°positive insert. ·Ø80 a Large axial angle for Cast Iron ·Ø100 prevents chattering. FBP415@ 8.5 ·Ø125 15° a Multi insert design. ·Ø160 (Max. Depth of Cut : 8.5mm) a For high feed cast ·Ø200 iron machining. ·Ø250 ^ L023 ·Ø315 15° BF407 a 25°positive insert. for Aluminium Alloy ·Ø80 a High rake and relief ·Ø100 angle. a Suitable for light ·Ø125 BF407@ 9 7° ·Ø160 (Max. Depth of Cut : 9mm) alloy machining. ·Ø200 ·Ø250 ^ L028 7° ·Ø315L002

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