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Digital Transformation. Examples from Automotive Industry

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Fouad el KHALDI – Strategy and Innovation General Manager – ESI Group

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Digital Transformation. Examples from Automotive Industry

  1. 1. 1www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. 1 Copyright © ESI Group, 2017. All rights reserved. www.esi-group.com Digital Transformation Examples from Automotive industry Fouad el KHALDI Strategy & Innovation General Manager ESI GROUP
  2. 2. 2www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Contents • Company overview • State of the Art • On going Projects • Future Trends • Conclusion
  3. 3. 3www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. ESI Group in a nutshell European innovative Company with WW Operation Provider of Transformative Virtual Engineering Solutions towards Industry 4.0
  4. 4. 4www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Cross industries fertilization Innovation & Co-Creation ESI Group in a nutshell Provider of Transformative Virtual Engineering Solutions towards Industry 4.0 G-Transportation
  5. 5. 5www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. The CAE4.0 Outcome Value Proposition Support the Industry Digital Transformation “As built As Tested” for Pre-Certification Virtual Prototype Product Development Lifecycle PLM Product Lifecycle Management PPL Product Performance Lifecycle
  6. 6. 6www.esi-group.com Copyright © ESI Group, 2017. All rights reserved.
  7. 7. 7www.esi-group.com Copyright © ESI Group, 2017. All rights reserved.  Barrier (Safety Regulations / Region)  Airbag & Dummies (Safety Regulations / Region)  BIW Full integrated BIW : M-Material, M-Functions, … Weld & Assembly, ..  Full integrated Vehicle (BIW, Closers, Engine, transmission, Seat,…) Digital Transformation: Mfg. Industry  Virtual Prototyping Holistic view of the Value Chain (Suppliers):  Upfront Reliable Collaborative Decision Support for the Value Chain along Life Cycle  Access to Details Design & Mfg. when it is needed  Devil in Details  Cost Deviation !!!  Reliable Trade-offs (cause & effects)  What if Scenarios ?
  8. 8. 8www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Casting Composites Sheet Metal Forming Welding & Assembly Virtual Manufacturing Collaborative Decision-making Virtual Seat Solution CFD & Multiphysics Virtual Performance Electromagnetics Multi-Domain Simulation Decision Support Consulting Services Virtual Integration Platform Virtual Reality Virtual Environment Engineering Services Enabler: Multi-Prespectives Portfolio & Value Chain End-to-End Solutions Vibro-Acoustics Crash & Safety Interior Acoustics Statics & StrengthNVH & Dynamics Virtual Performance Solution Images courtesy of Fonderia Casati, AP&T, Škoda Auto, Volkswagen AG, EADS Casa Espacio and Herrenknecht. Data Analytics Cloud Solutions Systems Modeling Democratizing CAE Mechatronic ModelsVirtual Systems & Controls Data MiningCybersecurity VIRTUALPROTOTYPING Outcomefrom40Yofinnovation &Co-creation
  9. 9. 9www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. The CAE4.0 Outcome Value Proposition Support the Industry Digital Transformation “As built As Tested” for Pre- Certification Virtual Prototype “As used” & repaired In real Operation Product Development Lifecycle keep it right and use it right Theory based & Data driven updated PLM Product Lifecycle Management PPL Product Performance Lifecycle
  10. 10. 10www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Transformative Assets • Cloud • IoT • Machine Learning • Big Data Analytic • Systems modeling • … • Open Sources Recent acquisitions – 6 in the last 2 years March 2015 April 2015 May 2015 Jan 2016 Feb 2016 Virtual simulation of automated driver assistance (ADAS) Big data visual analytics and machine-learning specialist Renamed INENDI Visual Analysis of Big Data Technology to accelerate CAE delivery in the Cloud Realistic simulation of mechatronic and multi-domain systems Feb 2017 Open Source Analytical Computational Software
  11. 11. 11www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Automotive : Trends, challenges & Opportunities Users Trends
  12. 12. 12www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Market Macro Drivers • E V (as Cyber Physical System) • Must to Have  Energy Mgmt.  Range vs Safety & comfort ! Pre-Conditioning Eco Routing, Eco Driving, … Environment Vehicle Cabin Occupants Hybrid Twin Is crucial for EV’s PLP Enabler  Platfrom
  13. 13. 13www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Ecosystem : Macro Trend ! # 1 & # 2 Ecosystem : Non Competitive level (EU Car, EGVI, EARPA,…)
  14. 14. 14www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. E V’s Ecosystem: Co-creation (Discover & Learn) Environment Vehicle Cabin Energy Management : Max Range (Cold/Hot) Min impact Comfort & Safety & Cost Preconditioning : Cold & Hot Vehicle Requirements
  15. 15. 15www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Cabin Pre-conditioning Hybrid Twin : Virtual Testing & Control  Step 1 : Outside the car  Step 2 : in the car, HVAC & heating pad active Cabin Pre-conditioning Strategy increase the comfort index Back & Pelvis with significant Energy Saving  + KM ! Data Base Modelling
  16. 16. 16www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Hybrid Twin: Overview 16 Concept & Design  Lifecycle Performance Manufacturing  Smart Mfg In Service  Operational Performance  Transport : Connect Automated Vehicle & Smart Cities  Energy: Predictive Maintenance  etc Use cases: Benefits KET Enablers BD + HPC + IoT,AI, … Widerangeofindustryapplications Transport(Auto,Aero,…) Energy(NPP,WindTurbine,…) Medcial&HealthCare,etc
  17. 17. 17www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. • Multi-scales • Multi-physics • Multi-Domains • Multi-Disciplines • Multi-Codes • Deterministic • Stochastics, … • … • Co-Simulation ‣ 01D – 3D ‣ HIL,SIL,… Human iL • … • Real Time • Model Reduction • Parametric • etc • Size / Volume • Complexity • Multi-Modal • …. • Structured • Non Structured • …. • History • Real Time • ….. • Simulation !!! • etc Observations Prediction Validation Prediction AI, … Deep Learning / Machine Learning / … Hybrid Twin: Key Enabling Technologies Convergence  Hybrid
  18. 18. 18www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Next Level : Hybrid Twin Modelling Deterministic Model Control
  19. 19. 19www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Smart Mfg : Process Control 3D CAD data CAD data Ply book Drapingsimulation Predicted fibre angles Measured fibre angles hdf5 format Comparison Robot program Scanning path Measurement Preform production Fibre angle measurement <1° <5° WP4 - Draping Simulation and Experiments Optimization of model parameters Process parameters update Product - Process
  20. 20. 21www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Next Level : Hybrid Twin for Virtual Engineering (PLP) Parametric  PGD Deterministic Model Data Driven Correction Control Noise Simulation HPC BDA&ML Measurement Main Drivers D A T A
  21. 21. 22www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Typical Smart Mfg Process Creep Age Forming Precision Casting Additive Mfg.  Metal  Sheet Metal  Boost 4.0  Tube Forming  Casting  Boost 4.0  Forging  Etc  Welding & Assembly  Heat Treatment  Etc  Composites  RTM  4.0  LCM  SMC  Etc  Plastic  Injections  Welding  Etc  Additive Mfg.  … Typical Mfg Processes
  22. 22. 23www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Better test Virtual Test Virtual Prototyping Virtual Engineering Benefits Time Moving Forward Hybrid Twin for Virtual Engineering  Business Transformation Reactive Pro-active Predictive Hybrid Twin : Holistic & interactive Digital Transformation : Disruptive  Upfront Decision for Product Performance Lifecycle Digital Transformation Driven by ICT & Data Acceleration & Complexity !
  23. 23. 24www.esi-group.com Copyright © ESI Group, 2017. All rights reserved. Thanks for your attention fouad.el.khaldi@esi-group.com

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